Hydro-electric Generator System

Abstract

The invention disclosed herein comprises a system focusing water current into a relatively smaller diameter lumen, imparting vortical movement to the current, and directing the water vortex through an even smaller diameter lumen en route to turbine blades having long curved blades rotatable along an axis parallel with the lumen. Rotation of the turbine blades turns gearing interfacing with the circumference of the turbine assembly, to rotate a drive shaft connected to a generator.

Claims

1. A hydro-electric generator system comprising an upstream funnel housing orientable in the same direction as water current and defining a constricting horizontal lumen, a throat including a throat-valve, and a turbine having a plurality of blades rotatable around an axis along the same direction as water current, the funnel initiating vortical movement of water into the throat-valve which, when in an open configuration, enhances the vortical movement of water to the blades for rotational force.

2. A hydro-electric generator system described in claim 1, the funnel comprising an inner surface including a vortical land upstream of the throat-valve.

3. A hydro-electric generator system described in claim 1, the throat-valve comprising a plurality of pivot-plates and including a coordination means for coordinating the opening and closing of the pivot-plates.

4. A hydro-electric generator system described in claim 3, each of the pivot-plates comprising an essentially half-disc configuration including a straight-edge and a circumferential edge mimicking the nearby contour of the lumen wall of the funnel throat, each plate pivoting on a pivot-pin extending from the circumferential edge through the funnel wall.

5. A hydro-electric generator system described in claim 4, the plurality of pivot-plates comprising a triad of essentially half-disc pivot-plates, each plate having a notch near the mid-point of its straight-edge for pivoting coordination with the corresponding nearby notches of the other pivot-plates of the throat-valve, the notch of each pivot-plate maintained in coordinating proximity to the notch of the second and third other pivot-plates, a portion of the first mentioned pivot-plate situated upstream of a portion of the second other pivot-plate while the remaining portion of the first mentioned pivot-plate is situated downstream of a corresponding portion of the third other pivot-plate.

6. A hydro-electric generator system described in claim 5, the coordination means comprising an outer collar encircling the funnel throat, each of the pivot-plate pivot-pins comprising an exterior end yoked to the collar, the rotation of the collar around the funnel throat causing coordinated pivoting of all pivot-plates for opening or closing the throat-valve.

7. A hydro-electric generator system described in claim 3, each of the blades comprising a peripheral edge, an axial edge, and an essentially vortically curved primary face between the edges, the entire upstream-to-downstream length of which receives force from the movement of the water vortex through the housing lumen, causing the blades to rotate along an axis essentially central through the housing lumen.

8. A hydro-electric generator system described in claim 7, each of the blades comprising an upstream axial corner region anchored to an axle-tip carried by an upstream axial support bearing shared by all of the blades, each of the blades having a downstream axial corner region anchored to an axle-tip carried by a downstream axial support bearing shared by all of the blades, each of the axial bearings mounted at the convergence of a plurality of radial struts anchored within the housing.

9. A hydro-electric generator system described in claim 7, each of the blades comprising an upstream axial corner region anchored to an axle-tip carried by an upstream axial support bearing shared by all of the blades, each of the blades having a downstream axial corner region anchored to an axle-tip carried by a downstream axial support bearing shared by all of the blades, each of the axial bearings mounted at the convergence of a plurality of radial struts anchored within a canister telescopically received within the housing.

10. A hydro-electric generator system described in claim 9, the peripheral edges of the blades anchored within a sleeve telescopically received within the canister, and further comprising through a second constricting lumen within the housing to direct the water current into the sleeve.

11. A hydro-electric generator system described in claim 10, further comprising a cogged ring encircling the sleeve, the system further comprising a gearwheel having teeth meshing with the cogs, the gearwheel rotating a drive shaft extending through the housing and rotating an electric generator.

12. A hydro-electric generator system described in claim 10, the second constricting lumen further comprising an annular convergence collar shunting water axially away from any space between the canister and the sleeve.

13. A hydro-electric generator system described in claim 11, the turbine comprising a plurality of turbines aligned sequentially within the housing, each independently driving a respective drive shaft rotating an electric generator.

14. A hydro-electric generator system described in claim 7, the turbine comprising a sleeve telescopically received within the housing lumen and having an inner surface supporting a plurality of blades, each having a peripheral edge anchored to the sleeve, an axial edge a short distance from the lumen axis, and an essentially vortically curved primary face between the edges, the entire upstream-to-downstream length of which receives force from the movement of the water vortex through the lumen periphery, causing the blades to rotate along an axis essentially central through the lumen but without obstructing the lumen axis.

15. A hydro-electric generator system described in claim 14, the system further comprising an axle-less means governing sleeve rotation around the lumen axis.

16. A hydro-electric generator system described in claim 15, the means governing sleeve rotation comprising a canister telescopically received within the housing and including a rail-ring encircling the canister lumen, the sleeve telescopically received within the canister and including at least three rail-riding wheels mounted around the circumference in cooperating alignment with the rail-ring.

17. A hydro-electric generator system described in claim 16, the rail-ring comprising a plurality of essentially parallel rail-rings encircling the housing lumen in spaced relationship, the sleeve further comprising, for each of the rail-rings, at least three rail-riding wheels mounted around the circumference in cooperating alignment with a respective rail-ring.

18. A hydro-electric generator system described in claim 17, further comprising a cogged ring encircling the sleeve, the system further comprising a gearwheel having teeth meshing with the cogs, the gearwheel rotating a drive shaft extending through the housing and rotating an electric generator.

Description

(G) BRIEF DESCRIPTION OF FIGURES OF THE DRAWINGS

[0025] FIG. 1 depicts an upstream perspective view of a representative sample of one embodiment of the invention, with the throat valve in a fully open configuration.

[0026] FIG. 2 depicts an elevation view of the upstream funnel end (or front end) of the invention of FIG. 1.

[0027] FIG. 3 depicts a bottom plan view of the invention of FIG. 1.

[0028] FIG. 4A depicts a partial cutaway perspective view of the turbine end of the invention of FIG. 1; portions of the housing (10), canister (41), sleeve (51) and strut (31) are removed to reveal the interior.

[0029] FIG. 4B depicts a partial cutaway perspective view of the funnel end of the invention of FIG. 1; portions of the housing (10) and funnel housing (11) have been removed to reveal the pivot-plates (13) of the throat-valve.

[0030] FIGS. 5A and 5B depict an exploded view of the primary structural elements starting, in FIG. 5A, with a portion of the housing (10) downstream of the funnel throat, radial struts (31), a blade assembly including an axle-tip (28), a downstream axle support bearing (29), and blades having an axial edge (21) and a peripheral edge (22) and a vortically curved primary face (23); also depicted in 5A is a downstream end portion of a sleeve (51) with cogged ring (52), together with a gearwheel (62) with a drive shaft (61) or bushing casing for a drive shaft. FIG. 5B depicts a portion of an upstream end of a sleeve (51), radial struts (31), and a canister (41) together with an annual convergence collar (71).

[0031] FIG. 6 depicts an elevation view of the downstream end of the invention of FIG. 4.

[0032] FIG. 7 depicts a close-up perspective view of a portion of the downstream end of a blade assembly within a sleeve telescopically received within a canister, together with associated radial struts and gearwheel.

[0033] FIG. 8 depicts an elevation view of the downstream end of the invention of FIG. 9, an embodiment having no axle supporting the blades.

[0034] FIGS. 9A and 9B depict an exploded view of the primary structural elements starting, in FIG. 9A, with a portion of the housing (10) downstream of the funnel throat), a gearwheel (62) with a drive shaft (61), and a canister (41) including a rail-ring (42). FIG. 9B depicts a sleeve (51) with a cogged ring (52) and rail-riding wheels (53), together with an annual convergence collar; also depicted in FIG. 9B is an arrangement of blades having a peripheral edge (22) for anchoring to the sleeve, an axial edge (21) and a vortically curved primary face (23). Also depicted are two halves of a rail ring (42a and 42b), removed from the canister and separated by broken lines.

[0035] FIG. 10 is a cutaway depicting the interface of a rail-ring (42) and a rail-riding wheel (53).

(H) DETAILED DESCRIPTION OF THE INVENTION

[0036] The terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising or includes and/or including when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.

[0037] For the sake of simplicity and to give the claims of this patent application the broadest interpretation and construction possible, the conjunctive and may also be taken to include the disjunctive or, and vice versa, whenever necessary to give the claims of this patent application the broadest interpretation and construction possible. Likewise, when the plural form is used, it may be taken to include the singular form, and vice versa.

[0038] It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element.

[0039] The disclosure herein is not limited by construction material(s) to the extent that such materials satisfy the structural and/or functional requirements. For example, any material may be used so long as it satisfies the rigid and/or durable structural and functional requirements for which it is being used.

[0040] It is an object of the present invention to provide a hydro-electric generator system maximizing the power of current flow and fluid dynamics to optimize the force applied to turbine blades.

[0041] Another object of the invention is to provide a hydro-electric generator system that can be deployed without a dam.

[0042] Another object of the invention is to provide a hydro-electric generator system using a single current flow to rotate the blades of a plurality of turbines.

[0043] Other objects of the invention will become clear upon a review of the disclosure herein.

[0044] In general, the invention disclosed herein comprises (includes) a hydro-electric generator system comprising an upstream funnel housing defining a constricting horizontal lumen initiating vortical movement of water into a throat and throat-valve which, when in an open configuration, enhances the vortical movement of water through a second constricting lumen within the housing, directing water vortex to a plurality of blades of a turbine for rotational force. The funnel (11) may have an inner surface including a vortical ridge, flange or land (12) upstream of the throat-valve. For embodiments in which the turbine blades rotate around an axle, the funnel opening may include screening preventing entry of sizable debris and/or waterlife into the system.

[0045] The throat-valve preferably includes a plurality of pivot-plates (13), and includes a coordination means for coordinating the opening and closing of the pivot-plates.

[0046] Each of the pivot-plates may have an essentially half-disc configuration including a straight-edge and a circumferential edge which, when in a closed configuration, mimics the nearby contour of the lumen wall of the funnel throat. Each plate pivots on a pivot-pin (14) extending from the circumferential edge through the housing. In one preferred embodiment, the plurality of pivot-plates form a triad of essentially half-disc pivot-plates; each plate may have a notch near the mid-point of its straight-edge for pivoting coordination with the corresponding nearby notches of the other pivot-plates of the throat-valve, the notch of each pivot-plate being maintained in coordinating proximity to the notch of the second and third other pivot-plates. In overlapping fashion, a portion of the first mentioned pivot-plate may be situated upstream of a portion of the second other pivot-plate while the remaining portion of the first mentioned pivot-plate is situated downstream of a corresponding portion of the third other pivot-plate.

[0047] The coordination means may be any means for coordinating the opening and closing of the pivot plates, such as electronically controlled activation of solenoids (not shown) or similar known bi-directional control mechanisms. Another control means includes an outer collar (15) encircling the funnel throat; each of the pivot-plate pivot-pins may have an exterior end yoked to the collar, the rotation of the collar around the funnel throat causing coordinated pivoting of all pivot-plates for opening or closing the throat-valve.

[0048] Each of the blades may include a peripheral edge (22), an axial edge (21), and an essentially vortically curved primary face (23) between the edges, the entire upstream-to-downstream length of which receives force from the movement of the water vortex through the housing lumen. This causes the blades to rotate along an axis essentially central through the housing lumen. In one embodiment of the invention, each of the blades may have an upstream axial corner region (24) anchored to an axle-tip (25) carried by an upstream axial support bearing (26) shared by all of the blades. Each of the blades may also have a downstream axial corner region (27) anchored to an axle-tip (28) carried by a downstream axial support bearing (29) shared by all of the blades. In one embodiment, there is a 120 degree difference between the attachment of the upstream end or edge and the attachment of the downstream end or edge; in other words, the blade's curvature is accomplished from its upstream edge to its downstream edge, with a twist of about of the 360 degree circumference of the axis. Each of the axial bearings may be mounted at the convergence of a plurality of radial struts (31) anchored within the housing. Accordingly, the blades will rotate around an axle, but with the center portion of the axle removed so that the rotation is around a pair of axle-tips.

[0049] In another embodiment, each of the axial bearings may be mounted at the convergence of a plurality of radial struts anchored within a canister (41) telescopically received within the housing (10). The peripheral edges of the blades may also be anchored to the interior wall of the canister. Alternatively, the peripheral edges of the blades may be anchored to the interior wall of a sleeve (51) telescopically received within the canister.

[0050] The system involves translating rotation of the turbine blades into rotation within an electricity generator. Several mechanisms will achieve that. The invention disclosed herein may further include a cogged ring (52) encircling the canister or the sleeve, whichever is rotary. The system may further include a gearwheel (62) having teeth meshing with the cogs, the gearwheel rotating a drive shaft (61) extending through the housing and rotating an electric generator. Ideally the drive shaft will be protected and/or journaled by a cylindrical casing or bushing. In this manner, rotation of the turbine blades around an axis that is essentially horizontal (whether a true axle, or axle-tips disclosed herein, or the axle-less version disclosed herein) can be translated into rotation of a drive shaft in a different plane. Other mechanisms for translating rotary motion from one plane to another includes perpendicular axis gears such as Zerol gearing, spiral bevel gearing, worm gearing and other forms of perpendicular rotational transfer gearing (not shown).

[0051] Constriction of the lumen is important for increasing the force of the water current within the housing, since forcing a steady stream of water through a smaller opening increases its velocity and therefore force. The second constricting lumen may further include an annular convergence collar shunting water axially away from any space between the canister and the sleeve.

[0052] On preferred embodiment of the hydro-electric generator system includes a turbine comprising a plurality of turbines aligned sequentially within the housing.

[0053] One axle-less embodiment of the hydro-electric generator system includes a turbine comprising a sleeve telescopically received within the housing lumen, which may have an inner surface supporting a plurality of blades; each blade may have a peripheral edge anchored to the sleeve, an axial edge a short distance from the lumen axis, and an essentially vortically curved primary face between the edges. The entire upstream-to-downstream length of each blade receives force from the movement of the water vortex through the lumen, causing the blades to rotate along an axis essentially central through the lumen but without obstructing the lumen axis.

[0054] Also included is an axle-less means governing sleeve rotation around the lumen axis. In one embodiment, the means governing sleeve rotation comprises a canister telescopically received within the housing, and includes a rail-ring encircling the canister lumen; the sleeve is telescopically received within the canister, and includes at least three rail-riding wheels mounted around the circumference in cooperating alignment with the rail-ring. In one embodiment, each wheel is impaled on an axle-let supported by archways or similar support anchored to the circumference of the sleeve. The archways may be flexible in one direction, to allow sufficient movement for installing the axled wheel while maintaining sufficient support for the wheel.

[0055] The system may further include a cogged ring encircling the sleeve, together with a gearwheel having teeth meshing with the cogs. The gearwheel rotates a drive shaft extending through the housing, which rotates an electric generator.

[0056] As with the axled embodiment of the invention, the axle-less embodiment may include a plurality of canisters/sleeves aligned sequentially in the housing.

[0057] Although the vortical motion of the water moving through the primary embodiment is counterclockwise (looking from the upstream end toward the downstream end), the configuration of the elements of the invention may be arranged to impart and enhance clockwise vortical motion.

[0058] Ideally the further constricting lumen prevents the flow of water current through any space between the housing and the turbine blades (or the cassette carrying the blades). Ideally all of the water current is focused toward the axial portion of the lumen, to increase the force of the water current upon the blades.

[0059] Although the blades may be of whatever construction that will rotate when water current moves downstream over the length of the blades, the primary embodiments disclosed herein have blades that curve 120 degrees from the upstream edge until the downstream edge.

[0060] When the turbine blades are connected to an axle, it may be necessary or desirable that the upstream funnel opening include a means of preventing the entry of debris, fish and other sizable life forms.

[0061] Although there may be different ways to construct the system, in general it is preferred to construct modules containing a rotary turbine blade assembly, with the module snugly fitting telescopically into the downstream opening of the housing. This will facilitate maintenance and repair of the turbines, and possibly facilitate the use of multiple turbines within one funnel housing system. Ideally, the drive shaft (and/or its cylindrical bushing sleeve) of the gearwheel is threaded through an aperture in the downstream end of the housing, after the turbine blade assembly is in place, so that the gearwheel can interact with the cogs of the cogged ring of the turbine blade assembly.

[0062] The funnel opening may be detachable from the throat-valve portion of the funnel housing, or integral therewith. Again, a detachable funnel portion will facilitate maintenance and repair of the throat-valve.

[0063] In use, the system may be submersed and anchored in a waterway, ideally where current is sufficiently steady and strong to assure adequate force to rotate the turbine blades so that a generator drive shaft can turn. The system should be orientated so that the funnel end is upstream, and the body of the housing is essentially parallel to the current flow. If the throat-valve is closed, it should be opened to allow the current flow to enter and initiate the vortical movement of the water. In the prototype depicted in the drawings, each of the pivot pins extends out of the funnel housing near the throat-valve, and is bent approximately perpendicularly; the free end extends through a pair of stops upstanding from an outer control collar surrounding the funnel housing. The tip of the free end of the pivot pin may also include a structure preventing the pivot pin from moving outside of the pair of stops. When the outer collar is rotated around the housing, the pairs of stops (capturing the pivot pins) are rotated as well, so that all the pivot pins are actuated simultaneously to open or close the throat-valve.