FUEL CELL RANGE EXTENDER
20170144647 ยท 2017-05-25
Inventors
Cpc classification
B60W2050/0026
PERFORMING OPERATIONS; TRANSPORTING
B60L58/30
PERFORMING OPERATIONS; TRANSPORTING
B60W30/188
PERFORMING OPERATIONS; TRANSPORTING
B60K6/32
PERFORMING OPERATIONS; TRANSPORTING
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
B60L58/40
PERFORMING OPERATIONS; TRANSPORTING
H01M2250/20
ELECTRICITY
H01M8/04298
ELECTRICITY
B60W10/28
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/944
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W20/00
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/908
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W10/26
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
B60K6/32
PERFORMING OPERATIONS; TRANSPORTING
H01M16/00
ELECTRICITY
Abstract
A hybrid vehicle having an electric drive with a power accumulator, a fuel cell, and a control unit configured to control the operation of the fuel cell. The control unit has logic, at least partially including hardware configured to activate and deactivate the fuel cell as a function of a first characteristic map having a first input variable representing a present power demand of the hybrid vehicle which exists over a first defined observation time range.
Claims
1. A method for operating a fuel cell of a hybrid vehicle having an electric drive having a power accumulator configured to charge the fuel cell, the method comprising: activating and deactivating the fuel cell as a function of a first characteristic map having a first input variable representing a present power demand of the hybrid vehicle which exists over a first defined observation time range.
2. The method of claim 1, wherein the first defined observation time range comprises between 1 second and 5 minutes.
3. The method of claim 1, wherein the first defined observation time range comprises between 1 second and 60 seconds.
4. The method of claim 1, wherein the first defined observation time range comprises between 3 and 20 seconds.
5. The method of claim 1, wherein a second input variable of the first characteristic map is a present charge state of the power accumulator.
6. The method of claim 5, wherein a third input variable of the first characteristic map is a present vehicle velocity.
7. The method of claim 6, wherein the present vehicle velocity comprises a vehicle velocity existing over a second defined observation time range.
8. The method of claim 7, wherein the second defined observation time range comprises between 1 second and 5 minutes.
9. The method of claim 7, wherein the second defined observation time range comprises between 1 second and 30 seconds,
10. The method of claim 7, wherein the second defined observation time range comprises between 2 and 20 seconds.
11. The method of claim 1, wherein the first characteristic map has at least one first hysteresis, so that the characteristic curve for activating the fuel cell as a function of the first input variable is different from the characteristic curve for deactivating the fuel cell as a function of the first input variable.
12. The method of claim 1, wherein the fuel cell is operated at a requested power when the fuel cell is activated, which is a function of a second characteristic map.
13. The method of claim 12, wherein a first input variable of the second characteristic map comprises a present power request by a driver of the hybrid vehicle.
14. The method of claim 12, wherein the first input variable of the second characteristic map comprises a present power request existing over a third defined observation time range.
15. The method of claim 12, wherein the second characteristic map has at least one first hysteresis, so that the characteristic curve for increasing the requested power of the fuel cell as a function of the first input variable is different from the characteristic curve for reducing the requested power of the fuel cell as a function of the first input variable.
16. The method of claim 12, wherein the characteristic curve for increasing the requested power of the fuel cell as a function of the first input variable is formed stepped.
17. The method of claim 12, wherein a second input variable of the second characteristic map comprises a present charge state of the power accumulator.
18. A hybrid vehicle, comprising: an electric drive; a power accumulator for the electric drive; a fuel cell, and a control unit configured to charge the power accumulator; and a control unit having logic, at least partially comprising hardware configured to: activate and deactivate the fuel cell as a function of a first characteristic map having a first input variable representing a present power demand of the hybrid vehicle which exists over a first defined observation time range.
Description
DRAWINGS
[0029] Embodiments will be illustrated by way of example in the drawings and explained in the description below.
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DESCRIPTION
[0046] As illustrated in
[0047] A fuel cell displays the following differences or characteristics in comparison to a conventional internal combustion engine, also referred to as an ICE hereafter. Nearly constant efficiency over a broad power range (except at very low and very high powers). The optimization of the operating strategy to an efficiency-optimum point is therefore not of great significance. The power change is a function of the power gradients or current gradients. A fuel cell is not operable as dynamically as an ICE, in addition, a high dynamic response is at the cost of service life. Fuel cells always have a minimum power emission. There is no idle as with an ICE, but rather only OFF, i.e., turned off, or a power greater than a minimum power.
[0048] As illustrated in
[0049] Requirements which can be achieved by the invention in accordance with at least some embodiments are as follows. Changing the operating state of the fuel cell as little as possible (low dynamic response, few on/off cycles) and/or keep it constant if possible. Balancing the power provision (avoid (deeply) discharged battery). Optimizing efficiency, operation in the moderate power range. Moreover, no predictive systems are provided.
[0050] Advantageously, in accordance with embodiments, utilizing the electrical energy of the battery is in the foreground, because presently the infrastructure for charging the battery is built out better than that for refilling the fuel tank of the fuel cell (for example, with hydrogen). In addition, the fuel cell is turned on and off as little as possible. The latest possible turning on and least possible usage of the fuel cell until shutdown of the vehicle would be an optimum goal. However, the above-mentioned requirements have to be taken into consideration.
[0051] There are two limiting cases for a range extender system. First, city travel, in which required average power is less than the minimum power of the fuel cell. The vehicle should take energy from the battery as long as possible without using the fuel cell. The fuel cell should first be used or activated at low SOC (state of charge, charge state of the power accumulator). Secondly, highway travel in which required average power is greater than the maximum power of the fuel cell. The fuel cell has to be started immediately to take energy from battery and fuel cell as long as possible and/or to avoid excessively rapid discharge of the battery.
[0052] In principle, this problem may be solved, as is known in the prior art, via operating strategies based on items of information from navigation systems. However, because predictive systems are not used here, the start of the fuel cell has to be estimated on the basis of the average power demand of the last X seconds.
[0053] As illustrated in
[0054] In accordance with embodiments, the primary input variable for the method is not the average velocity in this case. Via analysis of the velocity, the states city, overland, and highway could possibly also be detected, but not uphill and downhill phases. Furthermore, a fuel cell vehicle is a zero emission vehicle, which means that no pollutant emissions are locally produced, as with an internal combustion engine. This in turn means that local emission-free travel is always possible, for example, in a city. A separate recognition of city travel therefore does not play a substantial role.
[0055] The filtered electrical power demand of the system, i.e., of electric drive and secondary consumers, is therefore used as the primary input variable, i.e., a present power demand of the hybrid vehicle, which exists over a first defined observation time range. Hill ascents and hill descents may also be recognized using this input variable.
[0056] As illustrated in
[0057] As illustrated in
[0058]
[0059] In accordance with embodiments, the power demand is calculated directly from the applied electrical power at the electrical traction drives and at the secondary consumers. Filtering is again performed over the observation time range, i.e., X seconds. The formulations filtering over an observation time range or present input variables ascertained over a first, second, or third defined observation time range are to be understood broadly here and are to be understood to include, for example, an average over a shorter or longer defined time range or a sliding average of previously detected values of an input variable with the present last value of this input variable or any other type of mathematical linkage of the values of the input variables, or similarly filtering of at least one preceding value of an input variable with the present last value of this input variable.
[0060] In accordance with embodiments, the operating strategy is particularly defined by two characteristic maps. The first characteristic map, as illustrated in
[0061] As illustrated in
[0062] The first characteristic map is defined by the following characteristic curves. The battery is defined by a usable capacity, the operating range is between a minimum charge state SOC_Min and a maximum charge state SOC_Max (SOC=State of charge=charge state of the battery). In characteristic curve 1, below a defined SOC, the fuel cell is always operated with maximum possible power to avoid excessively deep discharge of the battery. In characteristic curve 2, below a further defined SOC, which can be a function of the vehicle velocity, the fuel cell is also activated without considering the present filtered power demand. In characteristic curve 3, above a further defined SOC, which can again be a function of the vehicle velocity, the fuel cell is deactivated (to keep storage free for possible recuperation energy). In characteristic curve 4, above a defined reference power, which is dependent on the SOC, i.e., the charge state of the power accumulator, the fuel cell is activated. In characteristic curve 5: below a further defined reference power, which is a function of the SOC, i.e., the charge state of the power accumulator, the fuel cell is deactivated. However, it remains active at least until at least SOC value 6 is reached and is turned off at latest when characteristic curve 3 is reached. Characteristic curve 5 represents a hysteresis in relation to power and SOC, i.e., the charge state, to avoid excessively frequent turning on and off of the fuel cell.
[0063] In accordance with embodiments, the input variables for this method are: filtered power demand (over X seconds), and filtered vehicle velocity (over X seconds).
[0064] In principle, all characteristic curves are defined as 1D characteristic curves (1 input variable) to keep the storage requirement, application expenditure, and programming effort low. Furthermore, however, the characteristic curves 4 and 5 can also be defined as 2D characteristic curves (input variable power and velocity). This offers the advantage of a further hysteresis additionally related to the vehicle velocity.
[0065] In addition, there is furthermore a time hysteresis of X seconds. For example, if the power is only briefly below characteristic curve 5 and goes back above this characteristic curve after y seconds, wherein y<X, the fuel cell remains active.
[0066] As illustrated in
[0067] As illustrated in
[0068] On the illustration in
[0069] Similarly, in
[0070] As illustrated in
[0071] The second characteristic map is described by the following characteristic curves. The driver command/the driver command power is limited by the maximum power availability of the electric drivetrain. The possible fuel cell power is defined by a maximum and a minimum fuel cell power. An idle as in an internal combustion engine is not possible.
[0072] In characteristic curve 1, the requested power of the fuel cell is defined by a function which is dependent on the present power demand by a driver of the hybrid vehicle, f (driver command), which can be requested in particular via a gas pedal or accelerator pedal by the driver. In characteristic curve 2 and characteristic curve 3, a hysteresis can be defined by a fixed value, or a function can be defined depending on the present power demand (f (driver command)) for the hysteresis between characteristic curve 2 and characteristic curve 3. The hysteresis is necessary to keep the dynamic response of the fuel cell (frequent change of the power request) low. The phases in which the fuel cell is operated over a longer time at constant power are therefore lengthened. Also, as described above for the flow chart of
[0073] As illustrated in
[0074] As illustrated in
[0075] As illustrated in
[0076] Input variable (x axis) of the second characteristic curve is in each case the filtered power request over X seconds, i.e., a present power demand existing over a third defined observation time range. In addition, the charge state of the power accumulator (SOC of the HV battery) can be used as the input variable. Depending on the parameterization of the characteristic curve from the second characteristic map, it can occur, as a result of the characteristic curve parameterization itself or also as a result of the hysteresis, that the average power demand is greater than the power request at the fuel cell. This would result in an additional discharge of the HV battery. Under the aspect of the goal conflict of the operating strategy between power provision, efficiency, and service life, this is desired. However, a state of excessively low HV battery charge state has to be avoided. Therefore, the power request at the fuel cell (second characteristic map) is particularly additionally influenced by the superposition with a characteristic curve, which is dependent on the SOC of the power accumulator (
[0077] As illustrated in
[0078] As illustrated in
[0079] The final power request at the fuel cell then results from the maximum of the requested power from the third characteristic map and the third characteristic curve/third characteristic map/characteristic map C. The parameterization of the third characteristic curve itself (linear, stepped, etc.) can be freely selected in this case. In addition to the base characteristic curve 4, a hysteresis characteristic curve 5 can be implemented, to also reduce the dynamic response of the fuel cell here.
[0080] As illustrated in
[0081] Reference 96 is a module representing filter vehicle velocity, reference 97 is a module representing determine reference power, reference 98 is a module representing characteristic map A (including flow chart for superimposed timer), reference 99 is a module representing charactersitic map B (including flow chart for superimposed timer), reference 100 is a module representing characteristic map C, reference 101 represents if characteristic map C is provided. Omitted if characteristic map B is parametrized as a 2D characteristic map, reference 102 represents start/stop, reference 103 is a module representing MAX(B,C), reference 104 is a module representing fuel cell, reference 105 represents setpoint power, and reference 106 represents HV battery SOC.
[0082] As illustrated in
[0083] Embodiments therefore overall enable the control of a fuel cell on the basis of characteristic maps, as a function of a driver command power and the vehicle velocity, particularly superimposed with hysteresis, to turn the fuel cell on and off as little as possible and to reduce the dynamic response and finally to find the best compromise between power provision and efficiency.
[0084] The term coupled, or attached, or connected may be used herein to refer to any type of relationship, direct or indirect, between the components in question, and may apply to electrical, mechanical, fluid, optical, electromagnetic, electromechanical or other connections. In addition, the terms first, second, etc. are used herein only to facilitate discussion, and carry no particular temporal or chronological significance unless otherwise indicated.
[0085] This written description uses examples to disclose the invention, including the preferred embodiments, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of embodiments is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims. Aspects from the various embodiments described, as well as other known equivalents for each such aspects, may be mixed and matched by one of ordinary skill in the art to construct additional embodiments and techniques in accordance with principles of this application.