APPARATUS FOR THERMALLY PROCESSING FOOD PACKAGES COMPRISING PRODUCT CARRIERS WITH POSITIVE PACKAGE HANDLING
20170143015 · 2017-05-25
Assignee
Inventors
- Adalbert François Jacob Brouwer (Amsterdam, NL)
- Tsjip Sebastian Van Der Leeuw (Amsterdam, NL)
- Jan Marc Roemer (Amsterdam, NL)
Cpc classification
A23B2/203
HUMAN NECESSITIES
A23V2002/00
HUMAN NECESSITIES
International classification
A23L3/02
HUMAN NECESSITIES
Abstract
An apparatus for thermally processing food products in sealed packages comprises heating/cooling chambers with an endless conveyor guided through them with product carriers connected thereto. Each product carrier 10 comprises insertion spaces 17 for packages 27 to be placed in. A side wall 11 of the carrier 10 comprises slits 20 which open out towards insertion openings of the respective insertion spaces 17. Operating members are provided which comprise load bearing organs 32 with operable holding means 33 for picking up and carrying packages 27. The load bearing organs 32 are movable in an insertion direction x while projecting through the slits 20 during placing of packages 27 into the insertion spaces 17.
Claims
1. Apparatus for thermally processing food products in sealed packages, in particular flexible packages, comprising: one or more heating and/or cooling chambers; an endless conveyor guided through the chambers; a plurality of product carriers connected interspaced to the conveyor, in which each carrier comprises at least a first row of insertion spaces for packages to be placed in, which insertion spaces each have an insertion opening and which first row of insertion spaces is at least partly delimited by a first side wall and an opposite second side wall; and an inlet station comprising one or more first operating members operable to move into and out of the insertion spaces for moving packages in an insertion direction into the insertion spaces; in which the conveyor is designed for transporting the carriers with packages placed in the insertion spaces thereof through the one or more heating and/or cooling chambers, characterized in that, the first side wall comprises at least one primary slit for each insertion space, which primary slit extends substantially in said insertion direction, and which primary slit opens out towards the insertion opening of said respective insertion space, wherein the first operating members comprise load bearing organs operable for picking up and carrying packages, which load bearing organs extend substantially in a transverse direction relative to said side walls, and which load bearing organs are movable in said insertion direction while projecting through the primary slits during placing of packages into the first row of insertion spaces.
2. Apparatus according to claim 1, wherein each carrier further comprises a second row of insertion spaces for packages to be placed in, which second row of insertion spaces is at least partly delimited by the second side wall and an opposite third side wall, wherein the second side wall comprises at least one secondary slit for each insertion space of the second row of insertion spaces, which secondary slit extends substantially in said insertion direction, and which secondary slit opens out towards the insertion opening of said respective insertion space.
3. Apparatus according to claim 2, wherein the load bearing organs are movable in said insertion direction while projecting through both the primary and secondary slits during placing of packages into the second row of insertion spaces.
4. Apparatus according to claim 2, wherein the load bearing organ is connected to a carrier that fits freely movable into and out of the insertion space of the first row while having the load bearing organ extend through the secondary slit.
5. Apparatus according to one of the preceding claims, wherein each insertion space is further delimited by two opposing partition walls which connect to the side walls.
6. Apparatus according to one of the preceding claims, in which an outlet station is provided which comprises one or more second operating members operable to move into and out of the insertion spaces for moving packages in said insertion direction out of the insertion spaces, wherein the second operating members comprise load bearing organs operable for picking up and carrying packages, which load bearing organs extend substantially in a transverse direction relative to said side walls, and which load bearing organs are movable in said insertion direction while projecting through the primary slits during picking of packages out of the first row of insertion spaces.
7. Apparatus according to one of the preceding claims, wherein the slits have a width of less than 50 mm, in particular about 30 mm.
8. Apparatus according to one of the preceding claims, wherein the slit ends at a distance of a bottom wall which delimits the insertion space, in particular a distance of at least 10 mm.
9. Apparatus according to one of the preceding claims, wherein the heating and/or cooling chambers comprise vertically orientated tower sections, with the conveyor extending there through.
10. Apparatus according to one of the preceding claims, wherein the heating and/or cooling chambers comprise horizontally orientated track sections, with the conveyor extending there through.
11. Apparatus according to one of the preceding claims, wherein the side walls of the carriers comprise openings for a heating and/or cooling medium to flow through.
12. Apparatus according to one of the preceding claims, wherein the carriers comprise closable hatches for closing the insertion openings in between the inlet and outlet stations.
13. Apparatus according to one of the preceding claims 1-12, wherein the carriers are non-rotatably connected to the conveyor.
14. Apparatus according to one of the preceding claims 1-12, wherein the carriers are rotatably connected to the conveyor.
15. Apparatus according to one of the preceding claims, wherein the carriers are made out of stainless steel.
16. Apparatus according to one of the preceding claims, wherein the operating member comprises at least two sets of load bearing organs for simultaneously picking up and carrying at least two sets of the packages into or out of the carriers.
17. Apparatus according to claim 16, wherein the operating member comprises a multiple-rod mechanism comprising a main rod and an auxiliary rod, the auxiliary rod being hingedly connected by transverse rods to the main rod, wherein a set of load bearing organs is connected to the main rod, and wherein another set of load bearing organs is connected to the auxiliary rod.
18. Apparatus according to claim 17, wherein one of hinge connections between the rods comprises a drive unit for rotating the transverse rods relative to the main and auxiliary rod.
19. Apparatus according to one of claims 16-18, wherein third operating members are provided for taking over packages from or giving packages to the first or second operating members.
20. Apparatus according to one of the preceding claims, wherein the insertion direction extends substantially parallel to the side walls.
21. Apparatus according to one of the preceding claims, wherein the load bearing organ is in the form of a downwardly extending structural member, in particular a bar, tube or pipe.
22. Apparatus according to one of the preceding claims, wherein the operating members are operable by a vacuum system, and wherein the load bearing organs comprise suction heads.
23. A carrier for carrying food products in sealed packages through an apparatus for thermally processing the food products, characterized in that: the carrier comprises at least a first longitudinal row of individual side-by-side insertion spaces for packages to be placed therein in an insertion direction by an operating member, wherein each individual insertion space has an insertion opening leading into the insertion space in a direction laterally to the length of the row of insertion spaces; wherein the first longitudinal row of individual insertion spaces is at least partly delimited by a first side wall and an opposite second side wall, and the first side wall comprises at least one primary slit for each insertion space of the carrier which primary slit extends substantially in said insertion direction, and which primary slit opens out towards the insertion opening of said respective insertion space for reception of the operating member during insertion and removal of the packages.
24. Method for operating the apparatus according to one of the preceding claims, comprising the steps of: picking up sealed food packages with the first operating members; having the first operating members move the packages into the insertion spaces of the carriers while having the load bearing organs move through the primary slits; transporting the carriers through the heating and/or cooling chambers while having the packages thermally processed; unloading the thermally processed packages from the carriers.
25. Apparatus for thermally processing food products in packages, comprising: one or more processing stations an endless conveyor guided to the processing stations a plurality of food product carriers connected interspaced to the conveyor, in which each food product carrier comprises at least a first row of divided insertion spaces for food product packages to be placed in, which insertion spaces each have an insertion opening and which the first row of insertion spaces is at least partly delimited by a first side wall and an opposite second side wall; and an inlet station comprising one or more first operating members operable to move relative to the insertion spaces for moving food product packages in an insertion direction into the insertion spaces; wherein the conveyor is designed for transporting the carriers with food product packages placed in the insertion spaces thereof to the one or more processing stations, wherein the first side wall defines at least one primary slit for an insertion space, which primary slit extends along the insertion direction, wherein the first operating members comprise load bearing organs operable for picking up and carrying food product packages, which load bearing organs projecting through the primary slits during placing of the food product packages into the first row of insertion spaces.
26. The apparatus according to claim 25, wherein the food product package comprises a flexible package.
27. The apparatus according to claim 25 or 26, wherein the processing stations comprise one or more heating and/or cooling stations.
28. The apparatus according to claim 27, wherein the one or more heating and/or cooling stations comprise one or more heating and/or cooling chambers.
29. The apparatus according to claim 28, wherein the conveyor conveys the food product packages through the one or more heating and/or cooling chambers.
30. The apparatus according to one of claims 25 to 29, wherein the insertion spaces are divided by partition walls.
31. The apparatus according to one of claims 25 to 30, wherein the primary slit opens out toward the insertion opening of a respective insertion space.
32. An apparatus according to one of claims 25 to 32, wherein the load bearing organs having portions extend substantially in a transverse direction relative to the side walls, delimiting the first set/row of insertion spaces.
33. The apparatus according to claim 25, wherein: the food product carriers extend longitudinally in a direction transversely to the direction of the movement of the conveyor; and the insertion openings of the individual insertion spaces are disposed transversely to the length of the food product carriers.
34. Apparatus according to claim 25, wherein each carrier further comprises a second row of insertion spaces for food product packages to be placed in, which second row of insertion spaces is at least partly delimited by the second side wall and an opposite third side wall, wherein the second side wall comprises at least one secondary slit for each insertion space of the second row of insertion spaces, which secondary slit extends along the insertion direction.
35. Apparatus according to claim 34, wherein the load bearing organs are movable in said insertion direction while projecting through both the primary and secondary slits during placing of food product packages into the second row of insertion spaces.
Description
[0031] The invention shall be explained in more detail below with reference to the accompanying drawings, in which:
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[0043]
[0044] In
[0045] Elongated stainless steel product carriers 10 are fixedly connected to the chains of the conveyor 4. See
[0046] According to the invention the first and second side walls 11, 12 are provided with primary and secondary slits 20, 21, which here are formed as U-shaped cut-outs. The slits 20, 21 open out towards the insertion openings 18 and extend in a so-called insertion direction X towards the bottom wall 15.
[0047] An inlet station 24 is positioned at a right side of the apparatus 1. An outlet station 25 is positioned at a left side of the apparatus 1.
[0048] During use the conveyor 4 gets driven to transport the carriers 10 at a substantially constant speed through the respective chambers 3 from the inlet station 24 towards the outlet station 25. At the positions of the stations 24, 25 the carriers 10 can temporarily be held at a stand still such that flexible food packages 27 can be placed in or taken out of the insertion spaces 17. In order to be able to obtain this intermittent transport of the carriers 10 past by the stations 24, 25, the conveyor 4 has the freedom to form bigger or smaller free hanging loops 4a, 4b in front of the stations 24, 25.
[0049] The inlet station 24 is provided with a conveyor belt 30a for moving the flexible food packages 27 towards the first row of insertion spaces 17a of a carrier 10 which has been stopped in front of it, and a conveyor belt 30b for at a same time moving the flexible food packages 27 towards the second row of insertion spaces 17b of another carrier 10 which has been stopped in front of it.
[0050] At the ends of the belts 30a, 30b, first operating members 31a, 31b are provided. Each operating member 31 comprises two vacuum bars 32 forming portions of a load bearing organ or element at the end of which suction heads 33 are provided. The assemblies of the vacuum bars 32 and suction heads 33 can be moved back and forth in the insertion direction X, which here is horizontally directed, into and out of the insertion spaces 17. For this operable translation means 34 are provided. When operated, the suction heads 33 are able to pick up the flexible food packages 27 from the respective belts 30 and then carry them freely floating into the respective rows of insertion spaces 17. During this movement the vacuum bars 32 get to project through the slits 20, 21 of the carrier 10 that gets loaded.
[0051] As can be seen in
[0052] During loading a respective carrier 10 first gets stopped in front of the belt 30b and operating members 31b. Packages 27 can then be carefully picked up and placed in the second insertion spaces 17b (
[0053] After being sterilized inside the chambers 3 the thermally processed packages 27 in a similar manner can be unloaded from the carriers 10 again at the outlet station 25. Owing to the fixed connection of the carriers 10 to the conveyor 4, the carriers 10 get stopped in front of the outlet station 25 turned upside down, that is to say with their slits 20, 21 at lower sides of the carriers 10. Therefore, at the outlet station 25 a double set of second operating members 36 is provided which have their vacuum bars and suction heads project upwards (instead of downwards as is the case at the inlet station 24). In this way they are able to connect to the packages 27 lying in the carriers 10 and then carefully move them out of there and place them on top of conveyor belts 37. The unloading here is performed as an efficient two-step unloading method in which first the packages are taken out of the first row of insertion spaces and subsequently out of the second row of insertion spaces.
[0054] It is noted that owing to the fixed connection of the carriers 10 to the conveyor 4, the carriers 10 actively co-rotate together with the chain links when passing by the U-turn sections 5, 6. See also
[0055] In a variant it is also possible to connect the carriers 10 rotatably to the conveyor 4. This makes it possible for the carriers 10 to substantially maintain their positions relative to the conveyor 4 throughout their entire transport through the chambers 3 even when they pass by the U-turn sections 5, 6.
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[0058] Further it is noted that each of the carriers can be provided with a closable hatch 40. This hatch 40 can be hingedly connected to the carrier 10 and can be automatically opened and closed before and after the stations 24, 25. The hatches 40 may help to prevent the packages 27 from starting to float out of the carriers 10 when transported through those tower sections 2 that are filled with fluid columns. Also these hatches 40 make it possible for the carriers 10 to get actively rotated even such that the insertion openings 18a, 18b may temporarily get directed downwards. This is shown in
[0059]
[0060] In
[0061] Subsequently the conveyor 4 (only part of which is shown) to which the carriers 10 are connected, is controlled to make an indexed movement and moves the carriers 10, that are positioned in front of the inlet station, one pitch forward. The operating member 70 then gets operated to pick up two new sets of flexible food packages 27 from the conveyor belt 30, after which it places the first set inside a first row of insertion spaces 17a from the carrier 10, whereas the second set at the same time gets placed inside a second row of insertion spaces 17b of a next carrier 10. Thus also a two-step loading method is possible while only one conveyor belt 30 is necessary. This reduces cost and saves space.
[0062] For being able to do this, the operating member 70 comprises a piston-cylinder operated multiple-rod mechanism 71 (four-bar linkage mechanism) with two sets of load bearing organs and holding means or assembly 72a, 72b, that can be operated between a picking position (
[0063] The multiple-rod mechanism 71 comprises a main or control rod or link 74 that can be moved up and down by an operable first piston-cylinder 75, and back and forth in the insertion direction X by an operable second piston-cylinder 76.
[0064] In order to keep the system balanced during quick loading movements, a counterweight 78 is provided that moves counter to the second piston-cylinder 76 during its back and forth movements in the insertion direction X.
[0065] An auxiliary or slave rod or link 80 is hingedly connected by means of two transverse rods 81, 82 to the main rod 74. The front set of load bearing organs with holding means 72a is connected to a lower end of the auxiliary rod 80. The back set of load bearing organs with holding means 72b is connected to a lower end of the main rod 74.
[0066] One of the four hinge connections between the rods 74, 80, 81, 82 comprises a drive unit 84 for being able to controllably rotate the transverse rods 81, 82 towards other angular positions relative to the main and auxiliary rod 74, 80. Because of this, the auxiliary rod 80 moves together with its front set of load bearing organs with holding means from its picking position (
[0067] The load bearing organs with holding means 72 here comprise vacuum bars with suction heads. When operated, the holding means are well able to pick up the flexible food packages 27 from the belt 30 and then carry them freely floating into the respective rows of insertion spaces 17 of carrier 10. During this movement, the vacuum bars 32 engage through slits 20, 21 of the carrier 10 being loaded.
[0068] As can be seen in
[0069] The inlet station includes two guiding plates 87 that are positioned directly in front of the aimed stopping positions of the carriers 10. Those guiding plates 87 serve the purpose of preventing a package 27 from becoming stuck behind projecting parts of the carriers 10, for example, hatches 40 that have gotten hinged downwards into their open positions at the location of the inlet station.
[0070] In
[0071] With this the second operating member 100 largely resembles the first operating member 70 at the inlet station, that is to say that it comprises a multiple-rod mechanism that can be operated to pick a first set of packages 27 out of a row of insertion spaces 17 from a carrier 10, whereas a second set of packages 27 at the same time gets picked out of a row of insertion spaces 17 of a following carrier 10 that lies underneath the carrier 10. The difference now is that the carriers 10 are positioned upside down with the slits 20, 21 at lower sides of the insertion spaces 17.
[0072] The second operating member 100a comprises a piston-cylinder operated multiple-rod mechanism (four-bar linkage mechanism) 101 with two sets of load bearing organs and holding means 102a, 102b, that can be operated to perform a combined translational and rotational movement between a picking position (
[0073] The third operating member 100b also comprises two sets of load bearing organs with holding means 104a, 104b. The holding means of this third operating member 100a are provided below its load bearing organs. Further the third operating member 100b comprises an operable piston-cylinder 105 for having the sets 104a, 104b perform up and down movements towards and away from the conveyor 37.
[0074] As can be seen in
[0075] Besides the embodiments shown numerous variants are possible. For example the shapes and dimensions of the carriers, slits and the like can be varied. Instead of being used for sterilization purposes it is also possible to use the carriers for other types of thermal processing, like pasteurization. Besides being driven at a constant speed, it is also possible to have the conveyor driven intermittently. It is also possible to provide each of the insertion spaces with two or more slits such that it also gets possible to load and unload larger dimensioned flexible packages therein by means of a corresponding number of adjacent operating members. Besides flexible packages it is also possible to treat other types of packages inside the apparatus. Also, the operating members can operate by other than a vacuum system, including, for example, mechanically grasping the packages 27.
[0076] Thus the invention provides an advantageous carrier design which in particular can be used in an efficient manner for sterilization of vulnerable flexible packages in a hydrostatic continuous sterilizer. High capacities of more than 1000 packages/minute have appeared possible with this.