TRANSMISSION

20170146097 ยท 2017-05-25

    Inventors

    Cpc classification

    International classification

    Abstract

    A transmission having a first input shaft, a second input shaft, an output shaft, a first clutch, and a second clutch, wherein each one of the input shafts in connectible to the crankshaft of a drive motor by one of the clutches, wherein each one of the input shafts is connectible to the output shaft by means of gearwheel pairs to transmit torque, wherein a respective actuatable selector fork is provided to connect respective groups of two gearwheel pairs to the input shaft to transmit torque, wherein every gearwheel pair is assigned a transmission ratio, wherein a number of transmission ratios that are gradational relative to one another is provided, wherein the two transmission ratios of a group of gearwheel pairs are a first transmission ratio (N) and the one after the next (N+2), with N an integer number, in particular N=1, 2, 3, 4 or 5.

    Claims

    1-12. (canceled)

    13. A transmission comprising: a first input shaft; a second input shaft; an output shaft; a first clutch; and a second clutch, wherein each one of the first and second input shafts is connectible to the crankshaft of a drive motor by one of the first and second clutches, wherein each one of the first and second input shafts is connectible to the output shaft by gearwheel pairs to transmit torque, wherein a respective actuatable selector fork is provided to connect respective groups of two gearwheel pairs of the gearwheel pairs to the output shaft to transmit torque, wherein each gearwheel pair is assigned a transmission ratio, wherein a number of transmission ratios gradational relative to one another is provided, the two transmission ratios of a group of gearwheel pairs being a first transmission ratio (N) and the one after the next (N+2), with N an integer.

    14. The transmission as recited in claim 13 wherein N=1, 2, 3, 4 or 5.

    15. The transmission recited in claim 13 wherein the transmission ratios of one of the first and second input shafts have two groups of the gearwheel pairs, wherein the two groups of gearwheel pairs comprising the transmission ratios N, N+2, N+4, and N+6.

    16. The transmission recited in claim 15 wherein N=1, 2, or 3.

    17. The transmission recited in claim 13 wherein the transmission ratios of one of the first and second input shafts have two groups of the gearwheel pairs, wherein the two groups of the gearwheel pairs comprising transmission ratios 1, 3, 5, and 7.

    18. The transmission as recited in claim 17 wherein the gearwheel pairs comprise transmission ratios 1 and 3 in one of the two groups as well as transmission ratios 5 and 7 in the other of the two groups.

    19. The transmission recited in claim 18 wherein the two groups of gearwheel pairs follow one another on the input shaft in such a way that the transmission ratios 3 and 5 are adjacent to one another.

    20. The transmission recited in claim 13 wherein the transmission ratios of one of the first and second input shafts have two groups of the gearwheel pairs, wherein the two groups of the gearwheel pairs comprising transmission ratios 2, 4, and 6.

    21. The transmission recited in claim 13 wherein the transmission ratio R of a reverse gear is assigned to one of the gearwheel pairs.

    22. The transmission recited in claim 21 wherein the transmission ratios of one of the input shaft have two groups of the gearwheel pairs, wherein the two groups of the gearwheel pairs comprise transmission ratios R and 2 in one group and the transmission ratios 4 and 6 in another group.

    23. The transmission recited in claim 22 wherein the two groups of gearwheel pairs follow one another on the input shaft in such a way that the transmission ratios 2 and 4 are adjacent to one another.

    24. The transmission recited in claim 13 wherein the gearwheel pairs of at least one of the first and second input shafts are actuated in pairs by a selector fork, the selector forks of the at least one of the first and second input shafts being actuated by a respective controller drum.

    25. The transmission recited in claim 13 wherein a respective controller drum is provided to actuate the gearwheel pairs of one of the first and second input shafts and that for both the first and second input shafts and the associated gearwheel pairs thereof two controller drums are provided to actuate the transmission.

    26. The transmission recited in claim 13 wherein each one of the controller drums is driven by a respective electric motor.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0021] FIG. 1 is a schematic representation of a transmission of the prior art.

    [0022] FIG. 2 is a schematic representation of a transmission of the invention.

    [0023] FIG. 3 is a view of a detail of a transmission of the invention.

    DETAILED DESCRIPTION

    [0024] FIG. 1 is a schematic representation of a transmission 1 of the prior art. The transmission 1 includes a first input shaft 2, a second input shaft 3, and clutches 4, 5 for connecting the input shafts 2, 3 to a non-illustrated crankshaft of a drive motor. The clutches 4, 5 are disposed in a clutch housing 6, which is connectible to the crankshaft. Actuation devices 7, 8 are provided to actuate the clutches 4, 5. The actuation devices 7, 8 are actuatable by a control unit to be able to actuate the one clutch 4 and/or the other clutch 5. The input shafts 2, 3 are disposed to be at least coaxial with one another at least in sections, and the actuating devices 7, 8 are preferably likewise disposed to be coaxial with one another. Gearwheels 9, 10, 11, 12, 13, 14, 15, 16 of gearwheel pairs 9/17; 10/18; 11/19; 12/20; 13/21; 14/22; 15/23, and 16/24 are fixed for co-rotation to the two input shafts 2, 3. Gears 9, 10, 11, and 12 are fixed for co-rotation to shaft 3 and gears 13, 14, 15, and 16 are fixed for co-rotation to shaft 2.

    [0025] Gears 17, 18, 19, 20, 21, 22, 23, 24 are connectible to the output shaft 25, which is disposed to be parallel to the input shafts 2, 3, by selector sleeves 26, 27, 28, and 29. For this purpose, the selector sleeves 26, 27, 28, and 29 are axially movable by selector forks 30, 31, 32, and 33, which are to be moved in one direction or in the other direction in this process. The displacement of the selector forks 30, 31, 32, and 33 is implemented by means of the roller elements 34, 35, 36, and 37, which may be rotated by drive motors 38, 39.

    [0026] Also, pistons 40, 41 of piston/cylinder units 42, 43 may be actuated by the drive motors 38, 39 to be able to actuate the clutches 4, 5.

    [0027] The transmission ratios are arranged as follows:

    [0028] gearwheel pair 13/21 is assigned to the first transmission ratio 1,

    [0029] gearwheel pair 11/19 is assigned to the second transmission ratio 2,

    [0030] gearwheel pair 15/23 is assigned to the third transmission ratio 3,

    [0031] gearwheel pair 10/18 is assigned to the fourth transmission ratio 4,

    [0032] gearwheel pair 14/22 is assigned to the fifth transmission ratio 5,

    [0033] gearwheel pair 12/20 is assigned to the sixth transmission ratio 6,

    [0034] gearwheel pair 16/24 is assigned to the seventh transmission ratio 7, and

    [0035] gearwheel pair 9/17 with an intermediate gearwheel 44 is assigned to the transmission ratio of the reverse gear R. In this context, the transmission ratios 1 to 7 and R correspond to the known transmission ratios 1 to 7 and R of a transmission, which are also referred to as gears.

    [0036] It can be seen that the transmission ratios of a group of gearwheel pairs 13/21, 14/22 and 15/23, 16/24, and 11/19, 12/20, respectively, i.e. 1, 5 and 3, 7 and 2, 6, respectively, have a transmission ratio leap of 4, i.e. N and N+4. Thus to shift down from N to N2, two groups of gearwheel pairs need to be involved. For instance, to shift down from 3 to 1, the group of gearwheel pairs 13/21 and 14/22 as well as the group of gearwheel pairs 15/23 and 16/24 need to be involved; in this process, the selector sleeve of gearwheel pair 15/23 is actuated in a disengaging way and the selector sleeve of gearwheel pair 13/21 is actuated in an engaging way. To shift down from 7 to 5, both gearwheel pair groups 13/21 and 14/22 as well as 15/23 and 16/24 are involved.

    [0037] FIG. 2 is a diagrammatic representation of a transmission 101 of the invention. The transmission 101 has a first input shaft 102, a second input shaft 103, and clutches 104, 105 for connecting the first and second input shafts 101, 102 to a non-illustrated crankshaft of a drive motor. The clutches 104, 105 are disposed in a clutch housing 106, which is connectible to the crankshaft. To operate the clutches 104, 105, actuating devices 107, 108 are provided. The actuating devices 107, 108 are controllable by a control unit to actuate one clutch 104 and/or the other clutch 105.

    [0038] The input shafts 102, 103 are disposed to be coaxial with one another at least in sections, and the actuating devices 107, 108 are preferably likewise disposed to be coaxial with one another. Gearwheels 109, 110, 111, 112, 113, 114, 115, 116 of gearwheel pairs 109/117; 110/118; 111/119; 112/120; 113/121; 114/122; 115/123 and 116/124 are fixed for co-rotation to the two input shafts 102, 103. Gearwheels 109, 110, 111, and 112 are fixed for co-rotation to shaft 103 and gearwheels 113, 114, 115, and 116 are fixed for co-rotation to shaft 102.

    [0039] Gearwheels 117, 118, 119, 120, 121, 122, 123, 124 are connectible to the output shaft 125, which is disposed to be parallel to the input shafts 102, 103, by means of selector sleeves 126, 127, 128, and 129. For this purpose, the selector sleeves 126, 127, 128, and 129 are axially movable by selector forks 130, 131, 132, and 133, which are to be moved in one direction or in the other direction in this process. The displacement of the selector forks 130, 131, 132, and 133 is implemented by the roller elements 134, 135, 136, and 137, which may be rotated by drive motors 138, 139, for instance electric or hydraulic motors. Roller elements 134, 135 and 136, 137, respectively, may be combined to form a respective controller drum.

    [0040] Also, pistons 140, 141 of piston/cylinder units 142, 143 may be actuated by the drive motors 138, 139 to be able to actuate the clutches 104, 105.

    [0041] The transmission ratios are arranged as follows:

    [0042] gearwheel pair 113/121 is assigned to the first transmission ratio 1,

    [0043] gearwheel pair 110/118 is assigned to the second transmission ratio 2,

    [0044] gearwheel pair 114/122 is assigned to the third transmission ratio 3,

    [0045] gearwheel pair 111/119 is assigned to the fourth transmission ratio 4,

    [0046] gearwheel pair 115/123 is assigned to the fifth transmission ratio 5,

    [0047] gearwheel pair 112/120 is assigned to the sixth transmission ratio 6,

    [0048] gearwheel pair 116/124 is assigned to the seventh transmission ratio 7, and

    [0049] gearwheel pair 109/117 with an intermediate gearwheel 144 is assigned to the transmission ratio of the reverse gear R. In this context, the transmission ratios 1 to 7 and R correspond to the known transmission ratios 1 to 7 and R of a transmission, which are also referred to as gears.

    [0050] It can be seen in FIG. 2 that the transmission ratios of a group of gearwheel pairs 113/121, 114/122 and 115/123, 116/124, and 111/119, 112/120, respectively, i.e. 1, 3 and 5, 7 and 4, 6, respectively, have a transmission ratio leap of only two, i.e. N and N+2. Thus to shift down from N to N2, only one gearwheel pair group is involved. This accelerates the shifting cycle, in particular if roller elements are used for actuation. For instance, to shift down from 3 to 1, only the group of gearwheel pairs 113/121 and 114/122 is involved; to shift down from 7 to 5, only the group of gearwheels 115/123 and 116/124 is involved.

    [0051] A respective freewheel 45, 145 is provided between the respective drive motor 38, 39 and 138, 139, respectively, and the piston.

    [0052] FIG. 3 is a sectional view of the arrangement of two roller elements 202 with a gearwheel 224 for driving purposes via a drive unit 225, wherein the contact elements 210, 211 of the selector forks 212, 213 engage in the guide tracks 203, 204 and are movable in the guide tracks by rotating the roller elements 202.

    [0053] Thus the gearwheel pairs of at least one of the input shafts or of all input shafts may be actuated in pairs by means of one of the selector forks 212, 213. The selector forks 212, 213 of an input shaft may be actuated by a respective controller drum as the roller unit 202. A respective controller drum as the roller element 202 is provided to actuate the gearwheel pairs of an input shaft, and for two input shafts and the associated gearwheel pairs, two controller drums as the roller elements 202 are provided to actuate the transmission. The controller drums as the roller elements 202 are preferably driven by one electric motor or by respective electric motors.

    [0054] In this respect and in particular in terms of the actuation of the clutch, reference is made to the older application DE 10 2013 221 058, whose disclosed content is hereby expressly incorporated in its entirety by reference herein.

    LIST OF REFERENCE SYMBOLS

    [0055] 1 transmission [0056] 2 input shaft [0057] 3 input shaft [0058] 4 clutch [0059] 5 clutch [0060] 6 clutch housing [0061] 7 actuating device [0062] 8 actuating device [0063] 9 gearwheel [0064] 10 gearwheel [0065] 11 gearwheel [0066] 12 gearwheel [0067] 13 gearwheel [0068] 14 gearwheel [0069] 15 gearwheel [0070] 16 gearwheel [0071] 17 gearwheel [0072] 18 gearwheel [0073] 19 gearwheel [0074] 20 gearwheel [0075] 21 gearwheel [0076] 22 gearwheel [0077] 23 gearwheel [0078] 24 gearwheel [0079] 25 output shaft [0080] 26 selector sleeve [0081] 27 selector sleeve [0082] 28 selector sleeve [0083] 29 selector sleeve [0084] 30 selector fork [0085] 31 selector fork [0086] 32 selector fork [0087] 33 selector fork [0088] 34 roller element [0089] 35 roller element [0090] 36 roller element [0091] 37 roller element [0092] 38 drive motor [0093] 39 drive motor [0094] 40 piston [0095] 41 piston [0096] 42 piston-cylinder unit [0097] 43 piston-cylinder unit [0098] 44 intermediate gearwheel [0099] 45 freewheel [0100] 101 transmission [0101] 102 input shaft [0102] 103 input shaft [0103] 104 clutch [0104] 105 clutch [0105] 106 clutch housing [0106] 107 actuating device [0107] 108 actuating device [0108] 109 gearwheel [0109] 110 gearwheel [0110] 111 gearwheel [0111] 112 gearwheel [0112] 113 gearwheel [0113] 114 gearwheel [0114] 115 gearwheel [0115] 116 gearwheel [0116] 117 gearwheel [0117] 118 gearwheel [0118] 119 gearwheel [0119] 120 gearwheel [0120] 121 gearwheel [0121] 122 gearwheel [0122] 123 gearwheel [0123] 124 gearwheel [0124] 125 output shaft [0125] 126 selector sleeve [0126] 127 selector sleeve [0127] 128 selector sleeve [0128] 129 selector sleeve [0129] 130 selector fork [0130] 131 selector fork [0131] 132 selector fork [0132] 133 selector fork [0133] 134 roller element [0134] 135 roller element [0135] 136 roller element [0136] 137 roller element [0137] 138 drive motor [0138] 139 drive motor [0139] 140 piston [0140] 141 piston [0141] 142 piston-cylinder unit [0142] 143 piston-cylinder unit [0143] 144 intermediate gearwheel [0144] 145 freewheel [0145] 202 roller element [0146] 203 guide track [0147] 204 guide track [0148] 210 contact element [0149] 211 contact element [0150] 212 selector fork [0151] 213 selector fork [0152] 224 gearwheel [0153] 225 driving stage