HYBRID VECTOR/BITMAP PRINTED WARPED SECURITY FEATURE
20170144470 ยท 2017-05-25
Inventors
Cpc classification
G06K15/128
PHYSICS
B42D25/30
PERFORMING OPERATIONS; TRANSPORTING
B42D25/41
PERFORMING OPERATIONS; TRANSPORTING
B42D25/435
PERFORMING OPERATIONS; TRANSPORTING
International classification
B42D25/41
PERFORMING OPERATIONS; TRANSPORTING
B42D25/435
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A technique is described by which a warped security feature is created on a substrate using a hybrid vector/bitmap process. The print element follows a series of curved vector lines during printing to form the security feature, instead of the straight line-by-line process used with a bitmap image. The method of producing the warped security feature, the warped security feature, and the substrate containing the warped security feature are considered to be unique and inventive.
Claims
1. A method of producing a warped security feature on a plastic card or a passport page, comprising: creating a hybrid vector/bitmap data stream that is used to form the warped security feature, the hybrid vector/bitmap data stream includes vector position information and intensity value information; using the hybrid vector/bitmap data stream to control a print mechanism to create spaced spots on the plastic card or a passport page to form the warped security feature, the print mechanism following curved vector lines dictated by the vector position information and the intensity value information is used to create the spots that form the warped security feature.
2. The method of claim 1, wherein the spots are dots or lines.
3. The method of claim 1, wherein the print mechanism comprises a laser of a laser processing mechanism.
4. The method of claim 3, comprising adjusting the power of the laser based on the intensity value information to create at least some of the spots using different laser powers.
5. The method of claim 3, comprising controlling the laser to create at least some of the spots with irregular spacing between the spots.
6. The method of claim 1, wherein the warped security feature comprises alphanumeric characters or an image.
7. The method of claim 1, wherein the hybrid vector/bitmap data stream is generated by performing a rendering process on data that represents the warped security feature by taking a vectorial description of the data and warping the vectorial description to a target, and rendering the warped vectorial description into the vector position information of the hybrid vector/bitmap data stream.
8. The method of claim 1, wherein the plastic card or passport page includes personal data of an intended holder of the plastic card or passport page.
9. A plastic card or a passport that includes the passport page containing the warped security feature produced by the method of claim 1.
10. A warped security feature on a plastic card or on a passport page that is produced by the method of claim 1.
11. A warped security feature on a plastic card or a passport page, comprising: a plurality of spaced spots created on the plastic card or the passport page by a print mechanism to form the warped security feature, wherein the spacing between at least some of the spots is irregular; and wherein the spots are arranged into a pattern that follows a curved path.
12. The warped security feature of claim 11, wherein at least some of the spots are produced using different laser power and have different intensities.
13. The warped security feature of claim 11, wherein the spots create alphanumeric characters or an image.
14. A plastic card or a passport page, comprising: a substrate; an image of the intended holder of the plastic card or the passport page on the substrate; and a security feature on the substrate, the security feature including a plurality of spaced spots that are arranged to form a visually discernible pattern, wherein the spacing between at least some of the spots is irregular and wherein the spots are arranged to follow a curved path.
15. The plastic card or passport page of claim 14, further comprising a laser receptive layer disposed on the substrate, and the spots are formed in the laser receptive layer.
16. The plastic card or passport page of claim 14, wherein the plastic card or the passport page further includes the name of the intended holder of the plastic card or a passport containing the passport page.
17. The plastic card or passport page of claim 14, wherein at least a portion of the security feature is tactile.
Description
DRAWINGS
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[0032]
[0033]
DETAILED DESCRIPTION
[0034] Improved documents (for example, identification documents, passports, and the like) can include a warped or curved security feature formed by printing or lasing a plastic card substrate or passport page substrate in a hybrid vector/bitmap data stream so that the dots or spots that make up the security feature follow the curve or wave function associated with the data stream. Forming the security feature by printing or lasing using a hybrid vector/bitmap data stream facilitates production of security features that are visually (for example with or without magnification) distinguishable from similar security features produced by bitmap methods or by vector printing methods. For example, the distance between spots or dots can vary when the security feature is produced by printing or lasing using the hybrid vector/bitmap data stream. In contrast, bitmap methods produce security features with regular spot positions. The incorporation of security features produced using the methods of the present disclosure can make it difficult, if not impossible, to manufacture authentic looking (i.e. to the naked eye or with magnification) counterfeit documents using the pixel matrix oriented equipment typically employed by counterfeiters, thus adding additional security and protection to the documents. In some embodiments, the security feature can be formed into a surface of a laser reactive layer or material. The security feature can be formed in any appropriate or desired shape or size.
[0035] In addition, the security feature can be formed multi-tone with multiple different colors. For example, the security feature could transition from a generally black color to a generally grey color along one or multiple directions of the security feature.
[0036] In some embodiments, the security feature can be completely or partially tactile on the resulting document.
[0037] The following describes a method of producing a warped security feature on a substrate using a hybrid vector/bitmap data stream. The substrates can be any substrates that one may wish to protect using a security feature. Examples of substrates include, but are not limited to, personalized security documents such as plastic cards including but not limited to financial (e.g. credit and debit) cards, drivers' licenses, national identification cards, and other plastic cards which bear personalized data unique to the card holder and/or which bear other card or document information, as well as to pages of passports.
[0038] To facilitate the explanation provided herein, the warped security feature will be described as being produced using a laser in a laser processing mechanism. However, other print elements/mechanisms could be used as long as the print elements can follow the curved vector lines without rasterizing the print data to a bitmap.
[0039] As indicated above and described in more detail below, the technique described herein employs a hybrid approach of vector and bitmap mode to produced warped images like text (wavy line text, deformed text, etc.) or images (images warped or curved to a target area, for example a rectangular image into a ball-like figure).
[0040] In a known PersoCurve implementation by Entrust Datacard Corporation discussed further below, a warping function is implemented by applying mathematical functions to a rectangular text source area based on a curve and hull around the curve to transform the text. This happens through a series of mathematical transformations from original coordinates to target coordinates. The results are then rendered into a rectangular bitmap image for subsequent application using the laser processing mechanism.
[0041] However, unlike the known PersoCurve implementation by Entrust Datacard Corporation, instead of rendering the results into a rectangular bitmap image, in the technique described herein, the warping function itself is used to control the laser during the laser process, by using the transformation function for each position (pixel) of the output image. So the laser scans not straight lines, but lines that follow the design of the transformation. As a result, the laser processing on the target area does not look like a rectangular matrix of dots (pixels), but the dots (pixels) of the image follow the original mathematical description of the transformation.
[0042] The general technique of creating a warped security feature using bitmap printing is known in the art. In one example illustrated in
[0043] Creating a warped security feature on a substrate using a hybrid vector/bitmap process can follow a generally similar process, except that instead of printing on a straight line-by-line basis, the print element follows curved printing lines.
[0044] In a first example approach, a first rendering process is performed on the text or image that is to form the warped security feature by taking a vectorial description of the text and/or image and warping it to a target. This first rendering process is similar to the existing PersoCurve implementation discussed above and illustrated in
[0045] Instead of doing rendering into a bitmap, in the hybrid vector/bitmap process described herein, the image will be rendered through a software process that scans the vectorial description on virtual pixel positions based on the description of the transformation. For each pixel to be lased, this results in a position and a gray level. The position and the gray level are transferred to the laser system and the laser moves from position to position marking a pixel where required.
[0046] This first example approach is very adaptable since across the printed image different pixel area sizes can be created to result in different output dots per inch (DPI) in areas where scan lines would be closer together.
[0047] In a second example approach, rectangular input bitmaps are warped. In this approach, the input is a rectangular input image (i.e. a bitmap containing either rendered straight text or any image). The transformation function is then applied to each pixel. As a result, original, rectangularly aligned pixel positions of an image get transferred into target positions. The pixel values (grey levels) do not change, unless they are scaled in areas where the distance of a target dot to its neighbor(s) is extremely close to avoid burning the material.
[0048] With reference to
[0049] Example of Hybrid Vector/Bitmap Processing
[0050] As described above, the print element, such as a laser, can be controlled using a hybrid of bitmap and vector mode. To aid in explaining this hybrid mode, standard bitmap and vector modes will be explained with respect to a laser. However, the techniques described herein are not limited to using a laser as the print element.
[0051] Bitmap Mode
[0052] In a standard implementation of a bitmap mode, amongst other information, the position of the bitmap (for example, but not limited to, top left corner of the image/bitmap on the card, substrate or other workpiece), a size (number of pixels per line and number of lines) and the resolution of the image is transferred to the laser control system followed by the actual raw image data stream (pixel information). Depending on the exact type of laser control system, the pixel information typically consists either: [0053] of 0's and 1's (pixel off, pixel on) for laser systems not capable of grayscaling; or [0054] of values (either brightness or laser power) which define how dark the pixel shall be lased (exact implementation depends on the laser system; for example, in the Entrust Datacard MX series laser systems, the values per pixel are between 0 (white) and 255 (dark); other value ranges are possible depending on the exact implementation).
[0055] The laser system then scans the area of the image (defined by the size and resolution) line-by-line or row-by-row and creates spots, depending on the pixel information, on the substrate. The position of each pixel is determined by the size and resolution data; the darkness/intensity/gray level of each pixel is determined by the position of each pixel in the corresponding raw image data stream.
[0056] Example data stream (simplified) for producing the letter A: [0057] Bitmap position x=1.0 inch; y=0.5 inch; Bitmap resolution=100 dpi; bitmap size x=5 pixels; bitmap size y=6 pixels; lasing direction=horizontal; bitmap datastream: 0 0 0 255 0 0 0 0 0 255 0 255 0 0 0 255 0 0 0 255 0 0 255 255 255 255 255 0 0 255 0 0 0 255 0 0 255 0 0 0 255 0
[0058] The laser control would calculate the distance of the pixels (given by DPI) and move the mirrors along straight lines when the laser is pulsed to create a matrix-like dot result.
[0059] The result would be an image like the image in
[0060] Vector Mode
[0061] In a standard implementations of a vector mode, suitable commands with a definition of a shape to follow with the mirrors of a laser scanhead (or a definition of how to move the substrate relative to the laser source) are sent to the laser together with control parameters to turn on and off the laser source. As a result, an inscription should be visible in the laser receptive layer along the path defined by the shape sent as vector.
[0062] Vector mode can be thought of like drawing or writing on a piece of paper with a pen. The pen either touches the paper (equivalent to laser on) or is lifted away from the paper (equivalent to laser off). Then the hand of the writer moves around on the paper leaving marks, for example by following three lines when the pen is down on the paper when writing the capital letter A as a block letter. In actual implementations, laser processing equipment can be either turned on permanently (continuous wave mode) when the laser is turned on, leaving an impression of a continuous line, or pulsed (single laser pulses shot while laser is turned on) which, depending on the speed of the vector to follow, also looks like a continuous line (for example, the laser spots are very close to each other or are overlapping) or like single dots (laser spots visible).
[0063] The exact data format differs from laser processor to laser processor. For example, in the Entrust Datacard MX series laser, cubic Bezier splines or a series of positions (waypoints) to define the path of the laser beam in pure vector mode are sent. Other manufactures send lines, arcs, a series of single positions to move between, relative speed change commands or combinations thereof.
[0064] Example data stream (simplified, values in brackets are x and y coordinates) for producing the letter A illustrated in
[0066] This example is extremely simplified and represents one of many similar ways how vector laser marking is implemented by different manufacturers.
[0067] Hybrid Vector/Bitmap Mode
[0068] The hybrid vector/bitmap mode described herein is a combination of vector and bitmap modes where both positions and intensity values for the laser spots are sent in the data stream. The image to be created on the substrate is defined by a vector to follow for each line of the image (which is defined by/calculated from the warping function of the security feature), while the intensity value for each pixel (spot or pulse, see pulsed mode above) that is shot along the movement of the mirror of the laser scanhead or movement of the substrate below the light source is transferred as a data stream like in bitmap mode.
[0069] In one embodiment, a vectorial description of each line of the warped output image is sent, by sending a set of coordinates together with a value that defines the darkness or intensity of the spot on this position. The value could either be a stream that modulates the laser while moving along the vectorial description, or single spot positions for each spot together with the value of darkness at each spot position.
[0070] An example simplified data stream with single spot positions for each spot together with a darkness value for each spot is as follows: [0071] Dot(x=100,y=100,value=0), Dot(x=102,y=100,value=10); [0072] Dot(x=104,y=101,value=200); Dot(x=105,y=102,value=255), Dot(x=106,y=, x=103; value=200), . . .
[0073] The meaning of x and y in this example is simplified as well. x, y might be a digital position representation as in this example or a dimensional position for example in millimeters or inches. x, y might not even be an actual position, but could instead be a definition of power or acceleration used to move a mirror of the laser scanhead in either direction or to move the substrate below the laser source.
[0074] When position data is transferred, the laser spot might not fully reach the given target position due to lag resulting from the inertia of the mirror(s) in the laser scanhead or the inertia of the substrate which is moved along below the laser source. This can be problematic given the very short time between laser pulses of a typical laser (for example, 10 s at 100 KHz). So in one embodiment, instead of actual positions, the positional values transferred might be acceleration or power values or similar.
[0075] So the laser control system makes the mirror positions follow the set of dot positions, firing the laser with the value assigned to each dot.
[0076] Example of Data Processing of Security Feature
[0077] In one example, a data stream as described in the hybrid vector/bitmap mode above would be generated. The data stream can include, or consist of, dot positions (x and y, in millimeters on the target substrate relative to a lower-left corner of the substrate target area) and an intensity value for each dot (any value from 0 to 255; 0 meaning white; 255 meaning black; value in between 0 and 255 representing shades between white and black). In an embodiment, a bitstream mode to perform black-and-white processing can be used instead of grey-scaling. In bitstream mode (a feature to control the power of the laser faster that works like a non-grayscaling laser) only 0's and 1's (for example, laser off, laser on) would be sent.
[0078] Steps of data processing can include the following: [0079] 1. A raster image representation of the security feature (text and/or photo) is created containing gray values for each pixel. [0080] 2. A warping function of some kind is created that is a 2D warp transformation from the original raster image representation to a warped representation. In one embodiment, this can be done similarly to the current PersoCurve implementation of Entrust Datacard by defining a line to follow and a hull around that line. See
[0085] As a result, for each security feature to be printed (warped image, text field), a hybrid vector/bitmap data stream is created containing vector position information for each pixel and the intensity value information for each pixel (along with header and other control data, for example laser repetition rate, acceleration ramps for the mirrors in the laser scanhead of the Entrust Datacard MX series laser).
[0086] The laser would move from each spot position to the next spot position, firing a laser pulse at each position with the power defined by the gray value assigned to the respective spot. The spots on the substrate thus would follow lines that follow the original warping function defined in step 2 for each of the lines of the security feature (text and/or photo).
[0087] The laser processing mechanism that is used can be any laser processing mechanism where the laser beam can be controlled to follow the curved vector lines 14. An example of a suitable laser processing mechanism is the laser processing mechanism used in the PB6500 Passport Issuance System or used in the MX-line of Card Issuance Systems available from Entrust Datacard Corporation of Shakopee, Minn. However, the process is not limited to using a laser processing mechanism. Any printer where the print head can follow the curved vector lines 14, or where the substrate can be moved along the curved vector lines relative to the laser beam or print head, can be used.
[0088] As shown in
[0089] In addition, in the case of a laser, the power of the laser can be controlled in order to create at least some of the spots 10 using different laser powers. Using different laser powers allows the brightness of the spots 10 to be adjusted relative to one another. This difference in spot brightness may also be visible with the naked eye or by using a suitable magnification device to add additional security.
[0090] The spots 10 are illustrated in
[0091] In the example illustrated in
[0092] However, many other warped or curved security features are possible, too numerous to mention each one specifically.
[0093]
[0094] Similar shapes or effects as those shown in
[0095] With reference to
[0096] Optionally, one or more laser receptive layers 34 can be disposed over the substrate 32. The laser receptive layer(s) 34 is formed of a material that reacts/changes when exposed to radiation from a laser beam, often turning a dark color to create a mark in or on the layer 34. Commercially available laser reactive materials can be used for the layer 34 including, but not limited to, material sold under the trade name MAKROFOL by Bayer Material Science LLC. The security features described herein can be formed in the laser receptive layer(s) and/or in another part(s) of the substrate. For example, a portion of the security feature can be formed in the laser receptive layer while a remaining portion or portions of the security feature can be formed in another part or parts of the substrate.
[0097] Although
[0098] An optional topcoat layer 36 can be applied over the layer(s) 34 and the substrate 32. Examples of suitable topcoats include, but are not limited to, any of the overlays sold by Entrust Datacard Corporation of Shakopee, Minn. under the names Topcoat, DuraShield CardGard, and DuraGard.
[0099] One or more additional layers can be located between the substrate 32 and the layer(s) 34, between the layer(s) 34 and the topcoat 36 if used, as well as between laser receptive layers 34 if multiple layers 34 are used.
[0100] The security feature described herein can also be formed in a passport, for example on a passport page such as a polycarbonate page sewn into the passport booklet. In the case of a passport page, the page can include a core or substrate, with one or more protective layers disposed over the substrate.
[0101] It is also possible to form the security feature from a combination of laser marking and printing.
[0102] Additional aspects of the invention can include the following:
[0103] Aspect 1. A warped security feature on a substrate, comprising: [0104] a plurality of spaced spots created on the substrate by a print mechanism to form the warped security feature, wherein the spacing between at least some of the spots is irregular; and wherein [0105] the spots are arranged into a pattern that follows a curved path.
[0106] Aspect 2. The warped security feature of aspect 1, wherein the substrate is a plastic card or a passport page and includes personal data of an intended holder of the substrate.
[0107] Aspect 3. The warped security feature of any one of aspect 1 or aspect 2, wherein the print mechanism is a laser of a laser processing mechanism.
[0108] Aspect 4. The warped security feature of aspect 3, wherein at least some of the spots are produced using different laser power and have different intensities.
[0109] Aspect 5. The warped security feature of any one of aspect 1 to aspect 4, wherein the spots create alphanumeric characters or an image.
[0110] Aspect 6. An identification document, comprising: [0111] a substrate; [0112] an image of the intended holder of the identification document on the substrate; and [0113] a security feature on the substrate, the security feature including a plurality of spaced spots that are arranged to form a visually discernible pattern, wherein the spacing between at least some of the spots is irregular and wherein the spots are arranged to follow a curved path.
[0114] Aspect 7. The identification document of aspect 6, further comprising a laser receptive layer disposed on the substrate, and the spots are formed in the laser receptive layer.
[0115] Aspect 8. The identification document of any one of aspect 6 or aspect 7, wherein the identification document is a plastic card or a passport page and further including the name of the intended holder of the identification document.
[0116] Aspect 9. The identification document of any one of aspects 6 to 8, wherein at least a portion of the security feature is tactile.
[0117] Aspects 1 to 9 can be used individually or in any combination, and any of aspects 1 to 9 can be used, individually or in any combination thereof, with any of the features recited in the claims.
[0118] The examples disclosed in this application are to be considered in all respects as illustrative and not limitative. The scope of the invention is indicated by the appended claims rather than by the foregoing description; and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein.