Differential signaling cable, transmission cable assembly using same, and production method for differential signaling cable
09660318 ยท 2017-05-23
Assignee
Inventors
- Takahiro SUGIYAMA (Hitachi, JP)
- Hideki Nounen (Hitachi, JP)
- Takashi Kumakura (Mito, JP)
- Yosuke Ishimatsu (Hitachi, JP)
Cpc classification
H01P11/001
ELECTRICITY
H01B7/0823
ELECTRICITY
International classification
Abstract
A differential signaling cable includes a pair of signal conductors provided in parallel, longitudinally within the differential signaling cable, an insulator covering a periphery of the pair of signal conductors as a whole, wherein only the insulator is between the pair of signal conductors, and a shield conductor provided on an outer periphery of the insulator. An interval between the pair of signal conductors is set so that an even-mode impedance of the pair of signal conductors having the interval fixed by embedment within the insulator and covered by the shield conductor, is in a range from 1.5 to 1.9 times an odd-mode impedance for improved skew and differential mode insertion loss experienced during a transmission of high-speed signals of at least 10 Gbps.
Claims
1. A differential signaling cable, comprising: a pair of signal conductors provided in parallel, longitudinally within the differential signaling cable; an insulator covering a periphery of the pair of signal conductors as a whole, wherein only the insulator is between the pair of signal conductors; and a shield conductor provided on an outer periphery of the insulator, wherein an interval between the pair of signal conductors is set so that an even-mode impedance of the pair of signal conductors having the interval fixed by embedment within the insulator and covered by the shield conductor, is in a range from 1.67 times to 1.88 times an odd-mode impedance for improved skew and differential mode insertion loss experienced during a transmission of high-speed signals of at least 10 Gbps, the improved skew and differential mode insertion loss being in comparison both to skew experienced with below 1.67 times the odd-mode impedance and differential mode insertion loss experienced with above 1.88 times the odd-mode impedance, and wherein the pair of signal conductors includes the even-mode impedance in a range from 75 to 95.
2. The differential signaling cable according to claim 1, wherein a length of the insulator in a width direction of the insulator in which the pair of signal conductors is arranged, is longer than a length in a thickness direction of the insulator perpendicular to the width direction, and wherein the pair of signal conductors is disposed at a center of the thickness direction of the insulator.
3. The differential signaling cable according to claim 2, wherein a ratio of the length of the insulator in the width direction to the length in the thickness direction is 2:1.
4. The differential signaling cable according to claim 2, further comprising: a drain wire longitudinally disposed on an end on one side or ends on both sides of the insulator in the width direction, the drain wire being provided between the insulator and the shield conductor, the drain wire being electrically connected to the shield conductor.
5. The differential signaling cable according to claim 4, wherein the drain wire and the signal conductors are linearly disposed along the width direction of the insulator.
6. The differential signaling cable according to claim 4, wherein each of the drain wires is disposed on the ends on both sides of the insulator in its width direction, wherein both of the drain wires are linearly disposed along the width direction of the insulator, and wherein both of the drain wires are disposed in locations deviating from the center of the thickness direction of the insulator.
7. The differential signaling cable according to claim 4, wherein the drain wire is engaged with an engagement groove formed on the end on one side or the drain wires are engaged with engagement grooves formed on the ends on both sides of the insulator in the width direction.
8. A transmission cable assembly, wherein at least two or more of differential signaling cables according to claim 1 are bundled, wherein a batch-covering shield conductor is provided on a periphery of the bundled cables as a whole, and wherein an outer periphery of the batch-covering shield conductor is covered with a jacket comprising an insulator.
9. The differential signaling cable according to claim 1, further comprising: a jacket for cable protection provided on an outer periphery of the shield conductor.
10. The differential signaling cable according to claim 1, wherein the insulator comprises a monolithic insulator.
11. The differential signaling cable according to claim 1, wherein the pair of signal conductors comprises a pair of signal wires.
12. The differential signaling cable according to claim 1, wherein the interval between the pair of signal conductors is set such that the even-mode impedance of the pair of signal conductors, having the interval fixed by embedment within the insulator and covered by the shield conductor, is about 1.67 times of the odd-mode impedance.
13. The differential signaling cable according to claim 1, wherein the pair of signal conductors is configured such that a differential impedance of the pair of signal conductors is about 100.
14. A production method for a differential signaling cable, the production method comprising: providing a pair of signal conductors in parallel longitudinally within the differential signaling cable; covering a periphery of the pair of signal conductors as a whole with an insulator; and covering an outer periphery of the insulator with a shield conductor, wherein each conductor of the pair of signal conductors is disposed such that an interval therebetween is set so that an even-mode impedance of the pair of signal conductors having the interval fixed by embedment within the insulator and covered by the shield conductor, is in a range from 1.67 times to 1.88 times an odd-mode impedance for improved skew and differential mode insertion loss experienced during transmission of high-speed signals of at least 10 Gbps, the improved skew and differential mode insertion loss being in comparison both to skew experienced with below 1.67 times odd-mode impedance and differential mode insertion loss experienced with above 1.88 times odd-mode impedance, wherein the insulator is formed in a batch on the periphery of the pair of signal conductors by an extrusion molding, such that only the insulator is disposed between the pair of signal conductors, and wherein the pair of signal conductors includes the even-mode impedance in a range from 75 to 95.
15. The production method according to claim 14, wherein the pair of signal conductors comprises a pair of signal wires.
16. The production method according to claim 14, wherein the insulator comprises a monolithic insulator.
17. The production method according to claim 14, wherein the interval between the pair of signal conductors is set such that the even-mode impedance of the pair of signal conductors, having the interval fixed by embedment within the insulator and covered by the shield conductor, is about 1.67 times of the odd-mode impedance.
18. The production method according to claim 14, wherein the pair of signal conductors includes a differential impedance of the pair of signal conductors is about 100.
19. A differential signaling cable, comprising: a pair of signal conductors provided in parallel, longitudinally within the differential signaling cable; an insulator covering a periphery of the pair of signal conductors as a whole, wherein only the insulator is between the pair of signal conductors; and a shield conductor provided on an outer periphery of the insulator, wherein an interval between the pair of signal conductors is set so that an even-mode impedance of the pair of signal conductors having the interval fixed by embedment within the insulator and covered by the shield conductor, is in a range from 1.67 times to 1.88 times an odd-mode impedance, and wherein the pair of signal conductors includes the even-mode impedance in a range from 75 to 95.
20. A differential signaling cable, comprising: a pair of signal conductors provided in parallel, longitudinally within the differential signaling cable; an insulator covering a periphery of the pair of signal conductors as a whole, wherein only the insulator is between the pair of signal conductors; and a shield conductor provided on an outer periphery of the insulator, wherein an interval between the pair of signal conductors is set so that an even-mode impedance of the pair of signal conductors having the interval fixed by embedment within the insulator and covered by the shield conductor, is in a range from 1.67 times to 1.88 times an odd-mode impedance for improved skew and differential mode insertion loss experienced during a transmission of high-speed signals of at least 10 Gbps, the improved skew and differential mode insertion loss being in comparison both to skew experienced with below 1.67 times the odd-mode impedance and differential mode insertion loss experienced with above 1.88 times the odd-mode impedance.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12) Hereafter, a preferred embodiment of the present invention will be described with reference to the attached drawings. However, the present invention is not intended to be limited to the following embodiments, and it is obvious that various changes may be made without departing from the scope of the invention.
First Embodiment of Present Invention
(13)
(14) The signal conductor 2 is a good electrical conductor made of copper or the like. Furthermore, the signal conductor 2 is a single wire or a twisted wire made by plating a metal on the good electrical conductor. In a differential signaling cable 1 according to this embodiment, an interval between two signal conductors 2 is specified so that even-mode impedance Z.sub.even becomes 1.5 to 1.9 times that of odd-mode impedance Z.sub.odd. The reason for this will be described later.
(15) The insulator 3 is formed in a flattened shape when its cross-section is viewed. Assuming that the direction along which the pair of signal conductors 2 are arranged (horizontal direction in
(16) In this embodiment, the shape of the insulator 3 when its cross-section is viewed appears as two approximately straight sides and two curved sides connecting to the two approximately straight sides (e.g., racetrack geometry). Also, the insulator 3 may be in the shape of an ellipse when its cross-section is viewed. Both signal conductors 2 are disposed at a center (on a centerline) of the thickness direction of the insulator 3. In most cases, two differential signaling cables 1 are used as a pair to transmit and receive signals, therefore, to make the cross-section shape of the united two cables as close to a circle as possible, it is preferable that the ratio of the width to the thickness of the insulator 3 be 2:1.
(17) The insulator 3 is created such that both signal conductors 2 are covered in a batch with an insulating resin provided by, e.g., an extruding machine. It is preferable that the insulating resin used for the insulator 3 has a small permittivity, small dielectric tangent, and be made of, e.g., polytetrafluoroethylene (PTFE), perfluoroalkoxy (PFA), polyethylene, and the like.
(18) Furthermore, in order to make the permittivity and the dielectric tangent small, expanded insulating resin may be used as an insulator 3. When using expanded insulating resin as an insulator 3, it is recommended that the insulator 3 be formed by using a method which kneads a foaming agent before molding and controls the degree of foaming according to the temperature used during the molding process or a method that injects nitrogen gas or the like by the pressure used during the molding process and executes foaming at the time when pressure is being released.
(19) On an end on one side of the insulator 3 in its width direction (the left end in
(20) As a shield conductor 4, a metal foil tape made by laminating a polyethylene tape with a metal foil such as aluminum or the like is used. The shield conductor 4 is not limited to the above, and a braided wire may also be used. The shield conductor 4 is wrapped around the periphery of the insulator 3 and the drain wire 5, thereby the drain wire 5 is securely fixed onto the insulator 3. In this process, the shield conductor 4 is wrapped so that the conductive surface (metal foil) of the shield conductor 4 comes in contact with the drain wire 5. Furthermore, the outer periphery of the shield conductor 4 is covered by a jacket 6 made of an insulator to protect the cable.
(21)
(22) Thus, in the differential signaling cable 1 according to the present invention, it is possible to solder the signal conductors 2 and the drain wire 5 while they are exposed, and even if the interval between the two signal conductors 2 is small, it is possible to mount the signal conductors 2 without interfering with the drain wire 5. Furthermore, because the exposed portion of the shield conductor 4 is small, electrical characteristics do not deteriorate.
(23) Herein, an explanation will be made about why the interval between the two signal conductors 2 is specified so that even-mode impedance Z.sub.even becomes 1.5 to 1.9 times that of odd-mode impedance Z.sub.odd.
(24) In a differential signaling cable 1, since the periphery of both signal conductors 2 is covered in a batch by an insulator 3 by extrusion molding, it is possible to flexibly specify the interval between the two signal conductors 2 and to achieve a desired degree of the electromagnetic coupling of the two signal conductors 2. However, it is necessary to determine the interval between the two signal conductors 2 by considering the reduction of skew and differential-to-common-mode conversion quantity and the reduction of transmission loss.
(25) For example, in a differential signaling cable with no electromagnetic coupling, electromagnetic waves passing through the inside of the cable separately propagate between one signal conductor and the shield conductor and between the other signal conductor and the shield conductor. Therefore, a slight difference in the propagation constant in each route affects the increase in the skew and the differential-to-common-mode conversion quantity. That is, the skew and the differential-to-common-mode conversion quantity of the differential signaling cable increase with decreasing the electromagnetic coupling of both signal conductors.
(26) On the other hand, when the electromagnetic coupling of both signal conductors is strong, among electromagnetic waves propagating inside the cable, components propagating between the two signal conductors increase, thereby reducing the skew and the differential-to-common-mode conversion quantity. However, an electromagnetic field concentrates between the two signal conductors, which increases the cable's transmission loss. Furthermore, when electromagnetic coupling of the two signal conductors is strong, in-phase impedance of the cable becomes large, and the characteristic impedance is prone to become inconsistent with the in-phase input component. As a result, reflection of the in-phase component occurs, resulting in the occurrence of EMI. That is, as the electromagnetic coupling of the two signal conductors becomes strong, the transmission loss increases and the EMI performance deteriorates.
(27) A degree of electromagnetic coupling of two signal conductors can be prescribed according to the ratio of even-mode impedance Z.sub.even to odd-mode impedance Z.sub.odd of the signal conductors (Z.sub.even/Z.sub.odd). The even-mode impedance Z.sub.even is the impedance to the ground when both signal conductors are excited without providing a phase difference; and the odd-mode impedance Z.sub.odd is the impedance to the ground when both signal conductors are excited with opposite phases.
(28) The Z.sub.even/Z.sub.odd can be adjusted according to an interval between the two signal conductors. When the interval between the two signal conductors is made small, the value of Z.sub.even/Z.sub.odd becomes high, increasing the degree of the electromagnetic coupling of the two signal conductors. Furthermore, the Z.sub.even/Z.sub.odd can also be adjusted according to an outer diameter of the signal conductors. In that case, adjustment of Z.sub.even/Z.sub.odd according to the outer diameter of the signal conductors is necessary to make the differential impedance be 100.
(29)
(30) Generally, differential impedance is set at 100, therefore, Z.sub.odd=50 and Z.sub.even=75 to 95 are established. For example, assuming that: an effective outer diameter of the signal conductor 2 is 0.18 mm; PFA (specific permittivity .sub.r=2.1) is used as an insulator 3; the insulator 3 is 1.48 mm wide and 0.74 mm thick; and the interval between the two signal conductors 2 is 0.375 mm, the differential impedance of the signal conductors 2 is 100; the in-phase impedance is approximately 42; and the Z.sub.even/Z.sub.odd is 1.67.
(31) In the same manner, with regard to a plurality of differential signaling cables that are different in size, the Z.sub.even/Z.sub.odd, skew, differential mode insertion loss S.sub.dd21, and in-phase mode reflection loss (return loss) S.sub.cc11 were investigated and analysis results are shown in Table 1. In Table 1, conductor configuration, e.g., 7/0.08 indicates that a signal conductor is configured by twisting seven wires each having an outer diameter of 0.08 mm. Furthermore, the attenuation quantity is equal to an absolute value of differential mode insertion loss S.sub.dd21, indicating the signal attenuation quantity per meter.
(32) TABLE-US-00001 TABLE 1 In-phase Distance Differential mode Effective d between mode insertion Attenuation reflection Outer outer signal loss S.sub.dd21 quantity loss S.sub.cc11 Conductor diameter diameter conductors Z.sub.even/ Skew (dB/m at (dB/m at (dB/m at Size configuretion (mm) (mm) (mm) Z.sub.odd (ps/m) 2.5 GHz) 2.5 GHz) 2.5 GHz) 32AWG 7/0.08 0.240 0.226 0.580 1.15 18 3.4 3.4 46.1 33AWG 7/0.071 0.213 0.200 0.440 1.50 14 3.5 3.5 23.1 34AWG 7/0.064 0.192 0.180 0.375 1.67 13 3.9 3.9 12.0 35AWG 7/0.056 0.168 0.158 0.327 1.88 12.5 4.3 4.3 10.3 36AWG 7/0.05 0.150 0.141 0.275 2.08 12 4.8 4.8 9.1 37AWG 7/0.045 0.134 0.126 0.240 2.25 11.8 5.4 5.4 7.2
(33) As shown in Table 1, in a 32AWG differential signaling cable having the Z.sub.even/Z.sub.odd of less than 1.5, the skew was large, 18 ps/m. On the contrary, in 36AWG and 37AWG differential signaling cables having the Z.sub.even/Z.sub.odd of more than 1.9, the attenuation quantity that is an absolute value of differential mode insertion loss S.sub.dd21 was large, 4.8 dB/m and 5.4 dB/m, respectively, which indicated that the transmission characteristics deteriorated. Furthermore, in the 36AWG and 37AWG differential signaling cables having the Z.sub.even/Z.sub.odd of more than 1.9, the in-phase mode reflection loss S.sub.cc11 was more than 10 dB/m (i.e., an absolute value of the S.sub.cc11 was less than 10), which indicated that the EMI performance got worse.
(34) As described above, in a differential signaling cable 1 according to the present invention, an interval between two signal conductors 2 is specified so that even-mode impedance becomes 1.5 to 1.9 times that of odd-mode impedance. By doing so, it is possible to reduce the skew and the differential-to-common-mode conversion quantity, to keep the transmission loss practically small, to maintain good EMI performance, and to prevent signal waveform from deteriorating. As a result, transmission of high-speed (high-rate) signals of several Gbps or more becomes possible between electronic devices or inside an electronic device; thus, performance of electronic devices can be improved.
(35) Furthermore, in a differential signaling cable 1 according to the present invention, because the periphery of signal conductors 2 are covered in a batch by an insulator 3 formed by extrusion molding, it is possible to reduce the fluctuation of the size of the cable in its longitudinal direction and to prevent characteristic impedance from fluctuating. Moreover, in a differential signaling cable 1 of the invention, since Z.sub.even/Z.sub.odd can be easily adjusted by changing the interval between the two signal conductors 2 at the time of extrusion molding, it is not necessary to adopt complicated conventional methods, such as wrapping a thick foaming agent tape around an insulator, or deforming the insulator by tightly wrapping it with a tape-like shield conductor. Consequently, stable production becomes possible.
(36) Additionally, in a differential signaling cable 1 of the invention, because a drain wire 5 is disposed next to the signal conductors 2, even if the interval between the two signal conductors 2 is small, mounting to a board or a connector is easy, and the exposed portion of the shield conductor 4 can be made small. Therefore, electrical characteristics in a mounting portion do not deteriorate much.
(37) Next, other embodiments of the present invention will be described.
Second Embodiment of Present Invention
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(39) Because drain wires 5 are located bilaterally symmetrically in the differential signaling cable 41, the bilaterally symmetric property of electromagnetic waves propagating through the signal conductors 2 becomes good, and the skew and the differential-to-common-mode conversion quantity can be further reduced.
Third Embodiment of Present Invention
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(41) For example, the engagement groove 3a can be easily formed by providing a protrusion at the ejecting portion of an extruding machine (where an engagement groove 3a is formed) when extrusion molding the insulator 3. The depth of the engagement groove 3a should not be too deep so that the drain wires 5 can be pressed by the shield conductor 4 and the conductive surface (metal foil) of the shield conductor 4 can come in sufficient contact with the drain wires 5.
(42) In the differential signaling cable 51, because drain wires 5 are securely engaged with engagement grooves 3a formed in the insulator 3, positions of the drain wires 5 are stable. Consequently, the bilaterally symmetric property of the cross-sectional structure of the cable is maintained; thus, the bilaterally symmetric property of electromagnetic waves propagating through the signal conductors 2 is good, and the skew and the differential-to-common-mode conversion quantity can be further reduced. Furthermore, it is possible to significantly reduce defective products caused by deviation of the position of the drain wire 5, thereby increasing the speed for producing differential signaling cables 51 and decreasing the production cost.
Fourth Embodiment of Present Invention
(43)
(44) That is, in the differential signaling cable 61, both drain wires 5 are disposed in locations which deviate from the center of the thickness direction of the insulator 3. The two drain wires 5 are linearly disposed along the width direction of the insulator 3.
(45) In a differential signaling cable equipped with two conventional insulated wires (see, e.g.,
(46) In a differential signaling cable 61, drain wires 5 are not located at the center of the thickness direction of the cross-section of the cable and deviate from the center position. Therefore, it becomes possible to identify the polarities of the signal conductors 2 by confirming the positions of the drain wires 5 when mounting after the jacket 6 and the shield conductor 4 have been exposed. That is, according to the differential signaling cable 61, it is possible to easily identify the polarities of the signal conductors 2, thereby increasing workability in mounting the cable onto a printed-circuit board or the like.
Fifth Embodiment of Present Invention
(47)
(48) The differential signaling cables 61 are bundled so that the sides on which two drain wires 5 are disposed face each other. Herein, a braided wire 72a is used as a covering shield conductor 72, however, a metal foil tape can also be used.
(49) To execute signal transmission, a transmission cable assembly 71 comprises a differential signaling cable 61 for transmitting (sending) signals and another differential signaling cable 61 for receiving signals. Furthermore, in order to cope with EMI and EMC (electromagnetic compatibility), the two differential signaling cables 61 are covered in a batch by a shield conductor 72. Thus, both the transmission characteristics and the EMI and EMC performance are maintained in good condition in a compact structure.
(50) As stated above, according to the transmission cable assembly 71, it is possible to maintain good transmission characteristics and good EMI and EMC performance. Therefore, it is possible to use the transmission cable assembly 71 as a directly attached cable for 10 GbE by providing SFP (small form factor pluggable)+transceiver (optical module shaped connector) on both ends of the transmission cable assembly 71.
(51) Herein, description was made about the situation where two differential signaling cables 61 are used for the transmission cable assembly 71. However, it is possible to use three or more differential signaling cables 61, or use a differential signaling cable 1 in
(52) Although the present invention has been described with respect to the specific embodiments for complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art which fairly fall within the basic teaching herein set forth.