Vertical axis wind turbine rotor and airfoil
09657714 ยท 2017-05-23
Assignee
Inventors
Cpc classification
Y02E10/74
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D5/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/384
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/712
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vertical axis wind turbine with a symmetric airfoil having a concavely curved tail portion defining a trailing edge angle of between 0 and 5 on either side of the chord, a maximum thickness center point between 26% and 34% of the length of the chord from the leading edge, a leading edge curvature ratio (D1/D2) from 0.42 to 0.50, and a ratio of maximum thickness to chord length T/C from 0.12 to 0.19, preferably 0.16. Advantageously, the rotor may have helical blades defining a cylindrical swept envelope with a positive angle of attack and a solidity ratio NC/D from 0.125 to 0.270, and is governed at a tip speed ratio from 2.25 to 4.00.
Claims
1. A wind turbine rotor having a blade or blades configured to rotate about an axis of rotation, wherein when considered in a plane normal to the axis of rotation and passing through the blade or each of the blades, the blade or each blade has a respective section bounded by a profile defining an airfoil, the blade or blades consisting of a number N of blades wherein N1; the profile being symmetrical about a chord being a first straight line of length C between first and second points defining respectively a leading edge and a trailing edge of the profile; the respective section having a maximum thickness T transverse to the chord between opposite maximum thickness points P3 on the profile, wherein a second straight line of length T between the opposite maximum thickness points P3 is normal to the chord and intersects the chord at a center point P4; the rotor having a radius of length R in the plane of the profile between the axis of rotation and the center point P4, and a diameter D wherein D=2R; the profile having an angle of attack defined as an angle between the chord and a third straight line normal to the radius and passing through the center point P4 in the plane of the profile; and wherein a fourth straight line normal to the chord and passing through the leading edge intersects a fifth straight line parallel with the chord and passing through a respective one of the maximum thickness points P3 at a first intersection point P5; a sixth straight line between the center point P4 and the first intersection point P5 intersects the profile at a second intersection point P6; and a seventh straight line between the leading edge and the respective one of the maximum thickness points P3 intersects the sixth straight line at a third intersection point P7; the profile having, between the leading edge and each maximum thickness point P3, a smooth curvature defined by a leading edge curvature ratio D1/D2, wherein D1 is a distance along the sixth straight line between the third intersection point P7 and the second intersection point P6, and D2 is a distance along the sixth straight line between the third intersection point P7 and the first intersection point P5; wherein the section defines on each side of the chord a concavity between the respective maximum thickness point P3 and the trailing edge, and respective concavely curved portions of the profile defining each concavity converge towards respective rearward extremities of the concavely curved portions proximate the trailing edge; the profile has a trailing edge angle A of between 0 and 5 between the chord and a tangent of a respective one of the concavely curved portions of the profile at its rearward extremity; the center point P4 is positioned between 26% and 34% of the length C of the chord from the leading edge; the leading edge curvature ratio D1/D2 is from 0.42 to 0.50; and the profile has a ratio of maximum thickness to chord length T/C=0.16 plus or minus an optional thickness deviation, wherein the thickness deviation is from 0.04 to +0.03.
2. A wind turbine rotor according to claim 1, wherein the blade or each blade has a length, and the radius is substantially constant along at least most of the length of the or each blade, so that the blade or blades describe a generally cylindrical swept envelope about the axis of rotation.
3. A wind turbine rotor according to claim 2, wherein the rotor has a solidity ratio NC/D from 0.125 to 0.270.
4. A wind turbine rotor according to claim 2, wherein the rotor has a solidity ratio NC/D from 0.145 to 0.235.
5. A wind turbine rotor according to claim 2, wherein the blade or each blade is curved along its length around the axis of rotation, so that when considered in a static position of the rotor, the blade extends or the blades together extend through at least most of a full revolution around the axis of rotation.
6. A wind turbine rotor according to claim 5, wherein N=2.
7. A wind turbine rotor according to claim 1, wherein the thickness deviation is from 0.025 to +0.01.
8. A wind turbine rotor according to claim 1, wherein the profile has a zero or positive angle of attack, and the zero angle of attack is defined by collinearity of the chord with the third straight line, and the positive angle of attack is defined by divergence of the chord progressively outwardly from the third straight line with respect to the axis of rotation from the center point P4 to the leading edge, and wherein the positive angle of attack is not more than 4.
9. A wind turbine rotor according to claim 1, wherein the trailing edge angle A is between 0 and 2.5; the center point P4 is positioned between 28% and 32% of the length C of the chord from the leading edge; and the leading edge curvature ratio D1/D2 is from 0.44 to 0.48.
10. A wind turbine comprising a wind turbine rotor having a blade or blades configured to rotate about an axis of rotation, wherein when considered in a plane normal to the axis of rotation and passing through the blade or each of the blades, the blade or each blade has a respective section bounded by a profile defining an airfoil, the blade or blades consisting of a number N of blades wherein N1; the profile being symmetrical about a chord being a first straight line of length C between first and second points defining respectively a leading edge and a trailing edge of the profile; the respective section having a maximum thickness T transverse to the chord between opposite maximum thickness points P3 on the profile, wherein a second straight line of length T between the opposite maximum thickness points P3 is normal to the chord and intersects the chord at a center point P4; the rotor having a radius of length R in the plane of the profile between the axis of rotation and the center point P4, and a diameter D wherein D=2R; the profile having an angle of attack defined as an angle between the chord and a third straight line normal to the radius and passing through the center point P4 in the plane of the profile; and wherein a fourth straight line normal to the chord and passing through the leading edge intersects a fifth straight line parallel with the chord and passing through a respective one of the maximum thickness points P3 at a first intersection point P5; a sixth straight line between the center point P4 and the first intersection point P5 intersects the profile at a second intersection point P6; and a seventh straight line between the leading edge and the respective one of the maximum thickness points P3 intersects the sixth straight line at a third intersection point P7; the profile having, between the leading edge and each maximum thickness point P3, a smooth curvature defined by a leading edge curvature ratio D1/D2, wherein D1 is a distance along the sixth straight line between the third intersection point P7 and the second intersection point P6, and D2 is a distance along the sixth straight line between the third intersection point P7 and the first intersection point P5; wherein the section defines on each side of the chord a concavity between the respective maximum thickness point P3 and the trailing edge, and respective concavely curved portions of the profile defining each concavity converge towards respective rearward extremities of the concavely curved portions proximate the trailing edge; the profile has a trailing edge angle A of between 0 and 5 between the chord and a tangent of a respective one of the concavely curved portions of the profile at its rearward extremity; the center point P4 is positioned between 26% and 34% of the length C of the chord from the leading edge; the leading edge curvature ratio D1/D2 is from 0.42 to 0.50; and the profile has a ratio of maximum thickness to chord length T/C=0.16 plus or minus an optional thickness deviation, wherein the thickness deviation is from 0.04 to +0.03, wherein the blade or each blade has a length, and the radius is substantially constant along at least most of the length of the or each blade, so that the blade or blades describe a generally cylindrical swept envelope about the axis of rotation and a controller, wherein the controller is arranged to govern the rotor at a tip speed ratio from 2.25 to 4.00.
11. A wind turbine according to claim 10, wherein the controller is arranged to govern the rotor at a tip speed ratio from 2.61 to 3.70.
12. A wind turbine according to claim 10, wherein the controller is arranged to govern the rotor at a tip speed ratio from 2.76 to 3.50.
13. A method of designing a wind turbine rotor having a blade or blades configured to rotate about an axis of rotation, wherein when considered in a plane normal to the axis of rotation and passing through the blade or each of the blades, the blade or each blade has a respective section bounded by a profile defining an airfoil, the blade or blades consisting of a number N of blades wherein N1; the profile being symmetrical about a chord being a first straight line of length C between first and second points defining respectively a leading edge and a trailing edge of the profile; the respective section having a maximum thickness T transverse to the chord between opposite maximum thickness points P3 on the profile, wherein a second straight line of length T between the opposite maximum thickness points P3 is normal to the chord and intersects the chord at a center point P4; the rotor having a radius of length R in the plane of the profile between the axis of rotation and the center point P4, and a diameter D wherein D=2R; the profile having an angle of attack defined as an angle between the chord and a third straight line normal to the radius and passing through the center point P4 in the plane of the profile; and wherein a fourth straight line normal to the chord and passing through the leading edge intersects a fifth straight line parallel with the chord and passing through a respective one of the maximum thickness points P3 at a first intersection point P5; a sixth straight line between the center point P4 and the first intersection point P5 intersects the profile at a second intersection point P6; and a seventh straight line between the leading edge and the respective one of the maximum thickness points P3 intersects the sixth straight line at a third intersection point P7; the profile having, between the leading edge and each maximum thickness point P3, a smooth curvature defined by a leading edge curvature ratio D1/D2, wherein D1 is a distance along the sixth straight line between the third intersection point P7 and the second intersection point P6, and D2 is a distance along the sixth straight line between the third intersection point P7 and the first intersection point P5; wherein the method includes: defining on each side of the chord a concavity between the respective maximum thickness point P3 and the trailing edge, wherein respective concavely curved portions of the profile defining each concavity converge towards respective rearward extremities of the concavely curved portions proximate the trailing edge; selecting a trailing edge angle A of between 0 and 5 between the chord and a tangent of a respective one of the concavely curved portions of the profile at its rearward extremity; positioning the center point P4 between 26% and 34% of the length C of the chord from the leading edge; selecting the leading edge curvature ratio D1/D2 from 0.42 to 0.50; and selecting a ratio of maximum thickness to chord length T/C=0.16 plus or minus an optional thickness deviation, wherein the thickness deviation is from 0.04 to +0.03.
14. The method according to claim 13 further comprising truncating the profile at a truncation point not more than 0.1C from the trailing edge.
15. The method according to claim 14 further comprising directionally scaling the truncated profile along the chord.
Description
(1) Further features and advantages will be understood from the following illustrative embodiments which will now be described, purely by way of example and without limitation to the scope of the claims, and with reference to the accompanying drawings, in which:
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(39) In each of the figures, corresponding reference numerals indicate corresponding elements. Where curves are presented, these are generally a second order polynomial fit to the defined values. For clarity it should be noted that references P1 and P2 are not used.
(40) The data presented in this specification were derived from a computational fluid dynamics (CFD) model running on Fluent software available from Ansys Inc., Canonsburg, Pa., USA. The model was based on a wind turbine rotor with two vertical blades arranged in parallel with the rotor axis as shown in
(41) Other key parameters and software settings used in the CFD model are set out in Table 1.
(42) TABLE-US-00001 TABLE 1 CFD software parameters and settings Software Fluent 6 Simulation Type 2D Unsteady Mesh size 1,011,000 Mesh Type Hybrid Turbulence Model Spalart-Allmaras Y+ <1 Nb point in boundary layer 30 Iterations 9,000
(43) The values predicted by the CFD analysis for the prior art aerofoils were found to correspond closely to experimental data reported in the literature.
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(47) In both of the embodiments of
(48) Referring for a moment to
(49) By arranging the novel rotor to define a cylindrical swept envelope, each blade can advantageously be manufactured with a constant profile along most or all of its length while being operated at its optimal TSR. This simplifies manufacture (e.g. making it possible to mould the blade in multiple, identical sections) and reduces the cost of the rotor and hence the cost of energy over the lifetime of the wind turbine installation. (In a non-cylindrical rotor, it would be possible in theory to operate the blades at optimal TSR along the whole of their length, but only if the blade section varied continuously along the length of the blade to correspond to the relative circumference of the swept envelope at each point.)
(50) Since the maximum TSR of a cylindrical rotor is less than that of a non-cylindrical rotor (although the average TSR may be very similar), the cylindrical rotor experiences relatively lower centrifugal stresses on the blades. This in turn means that the profile and the solidity ratio of the rotor (which may be considered as the relative slenderness of the blades compared with the overall diameter of the rotor) can both be optimised as taught herein, without needing to increase the chord length or T/C ratio to obtain a blade stiffness sufficient to withstand a higher radial loading, and also without incurring the efficiency penalties inherent in additional radial struts.
(51) These advantages are further enhanced by a helical blade configuration, which delivers near-constant torque, minimising cyclical stress on the blades and hence minimising blade deformation and noise generation, and reducing the mechanical loading and hence the cost of the other components. A helical blade configuration also helps the rotor to self-start, and it is surprisingly found that in this configuration, the novel rotor is able to develop sufficient torque to self-start from rest, even against the constant torque resistance of a permanent magnet generator sized to suit the output and design TSR of the rotor.
(52) Referring again to
(53) Where the rotor defines a cylindrical swept envelope, the solidity ratio of the rotor is defined as NC/D, wherein N is the number of blades, C is the length of the chord, and D is the diameter of the rotor as defined below. It will be appreciated that the solidity ratio is defined in a plane 10 which may be taken at any position normal to the rotation axis and passing through the blades, and so the number of blades N is defined by the number of blade sections contained in that common plane 10.
(54) Referring also to
(55) The section has a maximum thickness T transverse to the chord 12 between opposite maximum thickness points P3 on the profile, wherein a second straight line 15 of length T between the opposite maximum thickness points P3 is normal to the chord 12 and intersects the chord at a centre point P4.
(56) In accordance with the invention, the centre point P4 is positioned between 26% and 34% of the length C of the chord from the leading edge 13. Optimally, the position of the centre point P4 may be selected as 30% of the length C of the chord from the leading edge.
(57) Further in accordance with the invention, the profile has a ratio of maximum thickness to chord length T/C=0.16 plus or minus an optional thickness deviation, wherein the thickness deviation is from 0.04 to +0.03. Optimally, the ratio T/C may be selected to be 0.16.
(58) The rotor has a radius R1 of length R in the plane 10 of the profile between the axis of rotation X1 and the centre point P4, and a diameter D wherein D=2R.
(59) The profile has an angle of attack AA, defined as an angle between the chord 12 and a third straight line 16 normal to the radius R1 and passing through the centre point P4 in the plane of the profile.
(60) The angle of attack may be zero (0), in which case the third straight line 16 will be collinear with the chord.
(61) Alternatively, the angle of attack may be negative, in which case the chord 12 diverges progressively (radially) inwardly from the third straight line 16 with respect to the axis of rotation X1 from the centre point P4 to the leading edge 13 (i.e. away from the centre point P4 and towards the leading edge 13).
(62) Alternatively, the angle of attack may be positive, in which case the chord 12 diverges progressively (radially) outwardly from the third straight line 16 with respect to the axis of rotation X1 from the centre point P4 to the leading edge 13 (i.e. away from the centre point P4 and towards the leading edge 13), as shown.
(63) Preferably, the angle of attack is zero or positive and is no more than 4.
(64) The curvature of the XWA-003 profile is typical of an aerofoil in that except at the trailing edge or truncation (as further described below), the curvature is continuous and without any abrupt angular discontinuities. In other words, other than at the trailing edge or truncation, the lines defining the profile of the aerofoil on either side of any arbitrary point on the profile (for example, on either side of the maximum thickness point P3) are smoothly continuous, i.e. tangent to one another.
(65) Referring to
(66) A fourth straight line 17 normal to the chord 12 and passing through the leading edge 13 intersects a fifth straight line 18 parallel with the chord 12 and passing through a respective one of the maximum thickness points P3 at a first intersection point P5.
(67) A sixth straight line 19 between the centre point P4 and the first intersection point P5 intersects the profile at a second intersection point P6.
(68) A seventh straight line 20 between the leading edge 13 and the respective one of the maximum thickness points P3 intersects the sixth straight line 19 at a third intersection point P7.
(69) D1 is defined as the distance along the sixth straight line 19 between the third intersection point P7 and the second intersection point P6, and D2 as the distance along the sixth straight line 19 between the third intersection point P7 and the first intersection point P5.
(70) In accordance with the invention, the leading edge curvature ratio D1/D2 is from 0.42 to 0.50. Optimally, the leading edge curvature ratio may be selected to be 0.46. The range of leading edge curvature according to the invention, for the case where the centre point position and T/C ratio are optimal (P4 at 30% C from the leading edge 13, T/C=0.16), is illustrated in
(71) Referring now to
(72) In accordance with the invention, the trailing edge angle A is between 0 and 5. Optimally, the trailing edge angle may be selected to be 0, in which case the tangent line 23 to each concavely curved portion 21 at its rearward extremity 22 will be collinear with the chord 12 (where the profile tapers to a point so that the rearward extremities 22 are coincident with the trailing edge 14), or otherwise parallel with the chord 12 (where the profile is truncated).
(73) In
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(75) Referring again to
(76) It will be understood therefore that the novel profile defines on each side of the chord between the leading edge 13 and the rearward extremities 22 not more than one inflection (i.e. not more than one change of curvature from convex to concave), which is located between the maximum thickness point P3 and the respective concavity 21. The two inflections are indicated by reference numerals 24.
(77) The XWA-003 profile is obtained by defining the continuous curvature of the profile forward of the rearward extremities 22 so as to minimise the rate of angular change, or sharpness of curvature, at all points along its length, whereby the average rate of angular change, or sharpness of curvature, is also minimised along the whole of its length. In other words, the optimal profile is the smoothest possible curve fitting the defined constraints.
(78) This smoothest possible curve may be constructed in the traditional manner using a spline (a strip of flexible, elastic material) as known in the art of technical drawing, as may readily be demonstrated by applying such a strip to the profile depicted in
(79) The curvature of the tail portion 25 for example can therefore be regarded as the smoothest possible curve which is parallel with the chord at the maximum thickness points P3 and which defines the stated trailing edge angle at the rearward extremities 22.
(80) Instead of using a mechanical spline, the novel profile may be generated more conveniently from the defined values set out herein using a mathematical spline function within a computer aided design (CAD) tool. If the CAD tool defines curvature using a tension spline function, then it may allow the modification of tension factors for each defined point of the curve so as to modify the local rate of angular change, or sharpness of curvature, of the portion of the curve between that point and the next. However, this additional complexity is not necessary in order to define the optimal (XWA-003) profile.
(81) In defining the XWA-003 profile using such a CAD package, the defined tension factors were uniform throughout. Thus the tension factors at the maximum thickness points P3 and at the trailing edge 14, which define the rate of angular change of the curve in the tail portion 25, were equal, each having a default value of 1, so as to define the smoothest possible curve. Although not essential to generate the novel aerofoil, these tension values are included for reference in tables 7, 9, 10 and 11. If desired, they may be modified (using a suitable CAD tool) so as to move the curve slightly away from the minimal rate of angular change or sharpness of curvature defined by this optimal (XWA-003) baseline case. In practice however, modifying these tension factors is found to have a relatively minor effect on the efficiency of the novel aerofoil.
(82) A rotor according to the invention may be designed by the following method:
(83) The rotor diameter and the number and configuration of the blades is first determined based on the intended application, with a two-bladed rotor having a helical blade configuration with a cylindrical swept envelope being generally preferred for applications where it is desired to obtain maximum power output in a compact configuration.
(84) The chord length of each blade can then be calculated to obtain the desired solidity ratio NC/D, which for a rotor defining a cylindrical swept envelope is preferably in the range from 0.125 to 0.270 (in which range an efficiency Cp approximately 0.45 may be achieved), more preferably from 0.145 to 0.235 (in which range an efficiency Cp0.46 may be achieved), with the highest efficiency (Cp=0.469) being achieved at a solidity ratio of 0.174, as shown in Table 2 and
(85) TABLE-US-00002 TABLE 2 Showing the effect on Cp of varying the solidity ratio, where remaining parameters are optimal Solidity Ratio 0.113 0.119 0.126 0.133 0.141 0.151 0.161 Cp 0.441 0.448 0.453 0.456 0.458 0.463 0.466 Cp (DELTA) 5.16% 3.66% 2.58% 1.94% 1.51% 0.43% 0.22% Solidity Ratio 0.174 0.188 0.205 0.226 0.249 0.271 Cp 0.469 0.465 0.465 0.465 0.454 0.449 Cp (DELTA) 0.86% Optimum Optimum Optimum 2.37% 3.44%
(86) Table 3 and
(87) Preferably, the thickness deviation is from 0.025 to +0.01, i.e. T/C is from 0.135 to 0.17, which can be seen to correspond approximately to an efficiency Cp0.458 where the remaining parameters are optimised.
(88) Surprisingly however, although the other parameters are complexly interdependent, the optimal ratio T/C is found to be exactly or very close to 0.16, irrespective of the values of the other parameters. The designer of a rotor in accordance with the invention, wishing to vary the remaining parameters within the stated ranges, may therefore select a value of T/C=0.16 as a starting point, which considerably simplifies the design problem.
(89) TABLE-US-00003 TABLE 3 Showing the effect on Cp of varying T/C, where remaining parameters are optimal T/C Ratio 12.00% 14.00% 15.00% 15.50% 16.00% 16.50% 17.00% 18.00% 20.00% Cp 0.45 0.462 0.462 0.462 0.465 0.459 0.458 0.454 0.442 Cp (DELTA) 3.23% 0.65% 0.65% 0.65% Optimum 1.29% 1.51% 2.37% 4.95%
(90) TABLE-US-00004 TABLE 4 Showing the effect on Cp of varying three key parameters of the novel profile in combination, where remaining parameters are optimal Centre point Trailing edge Leading edge position angle A curvature (% C) (degrees) ratio D1/D2 Cp Cp (DELTA) 30 0 0.46 0.465 Optimum 30 5 0.46 0.459 1.29% 30 0 0.42 0.463 0.43% 30 0 0.5 0.459 1.29% 30 5 0.42 0.458 1.51% 30 5 0.5 0.457 1.72% 26 0 0.46 0.464 0.22% 26 5 0.46 0.459 1.29% 26 0 0.42 0.462 0.65% 26 0 0.5 0.460 1.08% 26 5 0.42 0.460 1.08% 26 5 0.5 0.460 1.08% 34 0 0.46 0.457 1.72% 34 5 0.46 0.456 1.94% 34 0 0.42 0,459 1.29% 34 0 0.5 0.457 1.72% 34 5 0.42 0.456 1.94% 34 5 0.5 0.453 2.58%
(91) Optimal efficiency may be obtained by selecting the preferred values for the centre point position, trailing edge angle and leading edge curvature ratio, which is to say, those values corresponding to the optimal (XWA-003) embodiment, which are:
(92) Centre point position: 30% C from the leading edge 13.
(93) Trailing edge angle: 0.
(94) Leading edge curvature ratio D1/D2=0.46.
(95) However, it is possible to vary these values in combination within the stated ranges, and as shown in Table 4, it is found that where the remaining parameters (T/C ratio, solidity ratio, and angle of attack) are optimised, an efficiency Cp in excess of 0.45 is obtained for any combination of values of these three parameters within the stated ranges.
(96) Performance towards the upper end of the Cp range may be obtained by selecting a trailing edge angle A between 0 and 2.5; the centre point P4 position between 28% and 32% of the length C of the chord from the leading edge; and the leading edge curvature ratio D1/D2 from 0.44 to 0.48.
(97) Finally, after determining the values of the above mentioned parameters, the angle of attack AA may be optimised by trial and error experimentation using either a CFD analysis programme or a physical model. It will be understood that for a vertical bladed rotor, the angle of attack can be varied by rotating the blade about its length axis without affecting any of the other parameters, which means that finding the optimal angle of attack by either method is a fairly straightforward problem. If a physical model is preferred, then, since the blade configuration does not affect the aerodynamics of the profile when considered in a plane normal to the rotation axis, a vertical bladed model can most easily be used to determine the optimum angle of attack for a helical rotor. Preferably the angle of attack AA is zero or positive and is in the range from 0 to 4.
(98) For the optimal (XWA-003) embodiment, maximum efficiency is found at a positive angle of attack AA=3.5.
(99) For ease of comparison,
(100) This can be seen more easily in
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(102) Table 5 presents a range of values derived from the CFD analysis for the aerodynamic efficiency (Cp) of the XWA-003 aerofoil, wherein the performance of the novel aerofoil was assessed through a wide range of solidity ratios by altering the chord length at a constant thickness over chord (T/C) ratio. The same values are represented graphically in
(103) TABLE-US-00005 TABLE 5 Effect of solidity ratio on aerodynamic efficiency (Cp) of the XWA-003 Solidity Ratio TSR 0.113 0.119 0.126 0.133 0.141 0.151 0.161 1.840 2.300 0.418 2.760 0.438 0.447 0.454 3.220 0.428 0.437 0.445 0.452 0.458 0.463 0.466 3.701 0.441 0.448 0.453 0.456 0.458 0.460 0.458 4.140 0.437 0.442 0.445 0.446 0.445 Solidity Ratio TSR 0.174 0.188 0.205 0.226 0.249 0.271 1.840 0.355 0.409 0.418 0.425 2.300 0.430 0.439 0.445 0.452 0.454 0.449 2.760 0.460 0.464 0.464 0.464 0.452 0.436 3.220 0.469 0.465 0.459 0.448 0.432 0.408 3.701 0.454 0.449 0.437 4.140
(104) Optimal efficiency is obtained by governing the XWA-003 rotor at the optimal TSR for its solidity ratio NC/D.
(105) Preferably, the controller is arranged to govern the rotor at a tip speed ratio selected within a range from 2.25 to 4.00, which for the XWA-003 rotor corresponds to a Cp in excess of 0.45 when an optimal solidity ratio (corresponding to the broken line Aggregate curve in
(106) It will be noted that for each solidity ratio, and hence for any one rotor, the Cp curve is fairly broad. For example, a rotor of solidity ratio 0.174 achieves a maximum Cp of 0.469 at TSR=3.220, and delivers a Cp0.450 in a fairly broad range of TSR from about 2.61 to about 3.82 (this latter value being projected slightly beyond the end of the values indicated). A rotor of solidity ratio 0.188 achieves a maximum Cp of 0.465 at TSR=3.220, and delivers a Cp0.450 in a fairly broad range of TSR from about 2.51 to about 3.67.
(107) The Cp achievable at the optimal tip speed ratio for each of the range of rotors is represented in
(108) Although
(109) The significance of this efficiency improvement for the economic competitiveness of the novel rotor for commercial electricity generation will be further discussed below.
(110) In this specification, the novel profile is generally illustrated as tapering at the tail towards a single point which defines the trailing edge 14. Although the aerofoil is most easily designed in this way, it is difficult in practice to manufacture a trailing edge of zero thickness, and so after defining the geometry of the profile, the tail of the profile will usually be truncated along a truncation line X2-X2 as shown in
(111) Table 6 and
(112) TABLE-US-00006 TABLE 6 Showing the effect on Cp of truncating the XWA- 003, with and without directional scaling Truncation (% C) 20.00% 10.00% 5.00% 2.50% 0.00% Cp (truncated) 0.431 0.449 0.456 0.460 0.465 Cp (truncated) 7.31% 3.44% 1.94% 1.08% Optimum (DELTA) Cp (stretched) 0.444 0.450 0.457 0.465 0.465 Cp (stretched) 4.52% 3.23% 1.72% 0.00% Optimum (DELTA)
(113) More preferably, the profile may be directionally scaled (stretched) along the chord 12 after truncation, so that the leading edge 13 is held in position while the trailing edge 14 is moved back to its original position. The resulting stretched profile (shown in broken lines in
(114) Referring to Table 7, the values of the respective parameters defining the optimal XWA-003 profile are compared with the corresponding parameter values for each of the three selected prior art aerofoils, together with the relative efficiency of each aerofoil at its respective optimum TSR. It will be seen that of the three prior art aerofoils, the S 824 is closest in efficiency to the XWA-003.
(115) TABLE-US-00007 TABLE 7 Aerofoil Comparison AEROFOIL XWA-003 S 824 DELTA NACA 0015 DELTA NACA 0018 DELTA Control Parameters Chord Length (C) mm 1243 1243 0.0% 1243 0.0% 1243 0.0% Angle of attack degrees 3.5 0 100.0% 0 100.0% 0 100.0% Thickness to chord ratio (T/C) 16.0 18.0 11.1% 15.0 6.7% 18.0 11.1% Centre point position % C 30 38.5 22.1% 30 0.0% 30 0.0% Trailing edge angle A degrees 1 10.243 90.2% 10 90.0% 12 91.7% Leading edge curvature ratio 0.46 0.35 31.4% 0.4 15.0% 0.4 15.0% (D1/D2) Tail tension at maximum 1 0.65 53.8% 0.5 100.0% 0.5 100.0% thickness points P3 Tail tension at trailing edge 1 1 0.0% 1 0.0% 1 0.0% Performance Optimum TSR 2.76 2.75 0.4% 2.7 2.2% 2.7 2.2% Aerodynamic Efficiency (Cp) 0.465 0.449 3.6% 0.445 4.5% 0.441 5.4%
(116)
(117) The combination of high efficiency with a broad efficiency curve is particularly useful for wind generators installed in locations which experience continual, rapid fluctuations in windspeed. Since the control system takes time to adjust the rotor speed to the optimal TSR corresponding to the momentary sensed windspeed, the rotor will typically operate in a band on either side of the optimal TSR. The more rapid the fluctuations in windspeed, the broader this band will be. The broad Cp v. TSR curve of the novel aerofoil means that the rotor is easier to control and can deliver a higher mean efficiency in such conditions.
(118) Referring to Hg. 30, the power curves of comparable 80 kW wind turbines having rotors respectively with the XWA-003 aerofoil profile in a blade configuration defining a cylindrical swept envelope, and the prior art S 824 aerofoil profile, are compared across a range of wind speed. To better illustrate the performance improvement of the novel aerofoil as against that of the S 824 aerofoil, two power curves are shown for the S 824 aerofoil, wherein S 824 (reported performance) is based on the actual performance data reported in the Sandia literature for a test rotor with S 824 blades approximating a troposkien configuration, and S 824 (CFD study) is derived from a CFD analysis based on a rotor having an S 824 aerofoil profile with an optimal chord length and a blade configuration defining a cylindrical swept envelope.
(119)
(120) Table 8 presents an economic analysis of an 80 kW wind turbine installation incorporating the XWA-003 rotor as against a comparable installation incorporating the S 824 (CFD study) rotor, based on the power output figures presented in
(121) The analysis assumes for each installation an annual mean wind speed of 6.5 m/s and a nominal initial capital investment of GBP (GB pounds sterling) 250,000 amortized over 4 years, with an average basic sale price of GBP 0.05 per kWh of energy generated, an average basic buy price of GBP 0.09 per kWh (also called avoided cost of energy), average operation and maintenance costs of GBP 6,500 per annum, a government subsidy of GBP 0.177 per kWh produced, a general cost inflation rate of 1% per annum, and an energy cost inflation rate of 4% per annum.
(122) TABLE-US-00008 TABLE 8 FINANCIAL SUMMARY DELTA DELTA XWA-003 S824 (GBP) (%) Investment (GBP) 250,000 250,000 Earnings (GBP 0.064 0.054 0.01 16% per kWh) Net present value 360,976 312,709 48,266 13% (GBP) over 20 years Net present value 12,600 29,287 16,686 132% (GBP) over 5 years Cost of Energy 0.13 0.14 0.01 8% (GBP per kWh)
(123) It can be seen that over 20 years of operation of the XWA-003 installation, the levelised cost of energy without taking into account government subsidies is GBP 0.13 per kWh as against GBP 0.14 per kWh for the S 824 installation, a significant improvement. When taking into consideration government subsidies, the cost of energy becomes an earning which equates to GBP 0.064 per kWh for the XWA-003 installation against GBP 0.054 per kWh for the 5824. Earnings are added annually to total investment to generate the Net Present Value (NPV) taking a weighted average cost of capital of 7%. In this scenario the break-even point for the XWA-003 installation is at about 5 years.
(124) It can be seen that the efficiency improvement represented by the novel aerofoil translates into a significant economic advantage, and the business case for the XWA-003 installation is found to be highly competitive with a modern HAWT installation of comparable output, with an internal rate of return in excess of 20% after 20 years.
(125) On this analysis, if both the XWA-003 and the S824 rotors were to be compared on the same 80 kW size installation, it can be seen that the XWA-003 rotor would offer up to an additional 30 MWh of energy production per annum resulting in GBP 50,000 better Project Net Present Value after 20 years, and more importantly a cost of energy lower by GBP 0.01 per KWh, wherein the prior art installation represents an 8% higher cost of energy.
(126) It should be noted that although this analysis takes account of the higher optimal Cp of the XWA-003 rotor, it does not take into account its relatively flatter Cp v. TSR curve, and so a somewhat greater efficiency gain and economic advantage may be obtained when the novel rotor is installed in locations characterised by rapid and continual fluctuations in windspeed.
(127) It should also be noted that, whereas the efficiency Cp of the novel aerofoil (and of the prior art aerofoils) is calculated throughout this specification based on a nominal windspeed of 8 m/s, its Cp increases with windspeed. Thus for example, at a windspeed of 13 m/s the XWA-003 aerofoil is calculated to deliver a Cp very close to 0.50.
(128) For better appreciation of the nature of the VAWT aerofoil design problem underlying the present invention, Tables 9-11 present an comparative CFD analysis of three respective prior art rotors, each having a respective one of the selected prior art aerofoils (the S 824, NACA 0015, and NACA 0018) with an optimal solidity ratio and an angle of attack of 0. The windspeed is assumed to be 8 m/s.
(129) TABLE-US-00009 TABLE 9 S 824 variant parameter analysis AEROFOIL XWA-003 S 824 EVO 1 EVO 2 EVO 3 EVO 4 EVO 5 EVO 6 Control Parameters Length mm 1243 1243 1243 1243 1243 1243 1243 1243 Angle of attack degrees 3.5 0 3.5 0 0 0 0 0 Thickness to chord ratio T/C 16.0 18.0 18.0 16.0 18.0 18.0 18.0 18.0 Centre point position % C 30 38.5 38.5 38.5 30 38.5 38.5 38.5 Trailing edge angle A degrees 1 10.24 10.24 10.24 10.24 1 10.24 10.24 Leading edge curvature ratio 0.46 0.35 0.35 0.35 0.35 0.35 0.46 0.35 (D1/D2) Tail tension at Max thickness 1 0.65 0.65 0.65 0.65 0.65 0.65 1 Tail tension at Trailing edge 1 1 1 1 1 1 1 1 Performance Optimum TSR 2.76 2.76 3.2 2.76 2.6 2.6 2.6 2.76 Efficiency 0.47 0.449 0.438 0.453 0.44 0.452 0.449 0.446 Performance Delta to S 824 baseline Optimum TSR (DELTA) 0.0% 15.9% 0.0% 5.8% 5.8% 5.8% 0.0% Efficiency (DELTA) 3.6% 2.4% 0.9% 2.0% 0.7% 0.0% 0.7%
(130) TABLE-US-00010 TABLE 10 NACA 0015 variant parameter analysis AEROFOIL XWA-003 NACA 0015 EVO 1 EVO 2 EVO 3 EVO 4 EVO 5 EVO 6 Control Parameters Length mm 1243 1243 1243 1243 1243 1243 1243 1243 Angle of attack degrees 3.5 0 3.5 0 0 0 0 0 Thickness to chord ratio T/C 16.0 15.0 15.0 16.0 15.0 15.0 15.0 15.0 Centre point position % C 30 30 30 30 30 30 30 30 Trailing edge angle A degrees 1 10 10 10 10 1 10 10 Leading edge curvature ratio 0.46 0.4 0.4 0.4 0.4 0.4 0.46 0.4 (D1/D2) Tail tension at Max thickness 1 0.5 0.5 0.5 0.5 0.5 0.5 1 Tail tension at Trailing edge 1 1 1 1 1 1 1 1 Performance Optimum TSR 2.76 2.7 2.8 2.7 7.7 2.6 2.6 2.7 Efficiency 0.47 0.445 0.454 0.445 0.445 0.448 0.446 0.445 Performance Delta to NACA 0015 baseline Optimum TSR (DELTA) 2.2% 3.7% 0.0% 185.2% 3.7% 3.7% 0.0% Efficiency (DELTA) 4.5% 2.0% 0.0% 0.0% 0.7% 0.2% 0.0%
(131) TABLE-US-00011 TABLE 11 NACA 0018 variant parameter analysis AEROFOIL XWA-003 NACA 0018 EVO 1 EVO 2 EVO 3 EVO 4 EVO 5 EVO 6 Control Parameters Length mm 1243 1243 1243 1243 1243 1243 1243 1243 Angle of attack degrees 3.5 0 3.5 0 0 0 0 0 Thickness to chord ratio T/C 16.0 18.0 18.0 16.0 18.0 18.0 18.0 18.0 Centre point position % C 30 30 30 30 30 30 30 30 Trailing edge angle A degrees 1 12 12 12 12 1 12 12 Leading edge curvature ratio 0.46 0.4 0.4 0.4 0.4 0.4 0.46 0.4 (D1/D2) Tail tension at Max thickness 1 0.5 0.5 0.5 0.5 0.5 0.5 1 Tail tension at Trailing edge 1 1 1 1 1 1 1 1 Performance Optimum TSR 2.76 2.7 2.76 2.7 2.7 2.6 2.7 2.7 Efficiency 0.47 0.441 0.445 0.445 0.441 0.443 0.441 0.440 Performance Delta to NACA 0018 baseline Optimum TSR (DELTA) 2.2% 2.2% 0.0% 0.0% 3.7% 0.0% 0.0% Efficiency (DELTA) 5.5% 1.1% 1.0% 0.0% 0.5% 0.1% 0.2%
(132) Each of Tables 9-11 presents the value of each design parameter of the optimal XWA-003 rotor, and the same value for the corresponding prior art rotor. To better illustrate the invention, a series of CFD analyses were undertaken, in each of which one respective parameter of the prior art rotor was changed to be the same as the corresponding parameter of the XWA-003 rotor, and the results of these analyses are presented in each table as EVO 1 . . . EVO 6.
(133)
(134) The Cp v. TSR efficiency curves for each CFD case in tables 9-11 are presented in
(135) It can be seen that the effect of varying each of the parameters differs markedly from one prior art rotor to another. Thus, for example, the variation of EVO 1 (changing the angle of attack AA to 3.5 positive) improves the efficiency of the NACA 0015 and NACA 0018 rotors but reduces that of the S 824 rotor. Taking another example, the position of the centre point P4 (at 30% of the chord length C from the leading edge 13) in the XWA-003 rotor is the same as that of the baseline (i.e. unmodified) NACA 0015 and NACA 0018 rotors, yet changing this value in the S 824 rotor to be the same as that of the XWA-003 rotor (EVO 3) markedly reduces its efficiency.
(136) Moreover, the VAWT rotor design problem is found to define a highly non-linear design space, wherein the sum of individual parameter modifications does not equate to the overall efficiency improvement. In developing the novel aerofoil profile it was found that the interdependence of the respective design parameters was such that changes tending to establish trends towards improved efficiency in fact led away from the optimal combination of values disclosed herein.
(137) The data presented in the variant parameter analysis (Tables 9-11 and
(138) In summary, a preferred vertical axis wind turbine comprises a symmetric aerofoil having a concavely curved tail portion defining a trailing edge angle of between 0 and 5 on either side of the chord, a maximum thickness centre point between 26% and 34% of the length of the chord from the leading edge, a leading edge curvature ratio (D1/D2) from 0.42 to 0.50, and a ratio of maximum thickness to chord length T/C from 0.12 to 0.19, preferably 0.16. Advantageously, the rotor may have helical blades defining a cylindrical swept envelope with a positive angle of attack and a solidity ratio NC/D from 0.125 to 0.270, and is governed at a tip speed ratio from 2.25 to 4.00.
(139) In alternative embodiments, the rotor (or any given portion of the rotor defined by a plane normal to the rotation axis) may have three blades (N=3), less preferably more than three blades (N>3), or only one blade (N=1) which may extend, preferably helically, for most of a full rotation, preferably 360 or a multiple of 360, around the axis of rotation.
(140) Preferably each blade extends along the whole axial length of the rotor. Alternatively, if preferred for modularity, ease of assembly, or other reasons, then a compound rotor may comprise more than one rotor portion arranged in stacked relation along the rotation axis, in which case at least one and preferably each of those rotor portions is configured as defined herein to have a solidity ratio NC/D wherein the number of blades N is defined by the number of blade sections in a respective plane 10 passing through that respective rotor portion.
(141) Preferably the novel profile extends for at least most, more preferably substantially all of the length of the blade, which is to say, most or all of the length of the blade has a profile according to the invention. Where the swept envelope is cylindrical, the profile is advantageously constant along the length of the blade, although if preferred (and particularly where the envelope is non-cylindrical, e.g. conforming to a troposkien) it is possible to provide most or all of the blade with a profile according to the invention, but to vary the profile (either in its global dimensions or in terms of the relative values of its geometric parameters) either continuously or step-wise along the length of the blade.
(142) It will be appreciated that at any given point along the length of the blade of a VAWT rotor, insofar as the parameters of the rotor and aerofoil fall within the range of values set out above, and irrespective of the configuration of the blades, the novel aerofoil profile (defined in a plane normal to the axis of rotation) may be expected to deliver a correspondingly high efficiency (Cp). The design of the rotor will impact on some of these parameters, notably the relationship between the solidity ratio and the TSR which as mentioned above will vary along the length of the blade in a non-cylindrical rotor. Nevertheless, it will be appreciated that in alternative embodiments, the novel aerofoil may equally well be applied to a Darrieus (troposkien) or any other desired VAWT rotor configuration with either a cylindrical or a non-cylindrical swept envelope in order to achieve an efficiency improvement commensurate with the parameters of that particular rotor configuration.
(143) The novel aerofoil is therefore suitable for use in the rotor of any VAWT, as distinct from that of a HAWT which has very different aerodynamics. However, although the VAWT is named after the vertical orientation of its axis, its defining characteristic is rather that the blades extend generally along the direction of the rotor axis, instead of radially outwardly from the axis as in a HAWT. The vertical orientation of the axis is important because it enables the VAWT to generate power irrespective of the direction of the windstream, without requiring any yawing mechanism. However, for unusual applications, it is also conceivable to deploy a VAWT in a non-vertical orientation.
(144) Many further adaptations will be evident to those skilled in the art within the scope of the claims.