Bridge maintenance vehicle with hinge-connected type hanging bracket and capable of avoiding bridge-side obstacles
09657448 ยท 2017-05-23
Assignee
Inventors
Cpc classification
E01D19/10
FIXED CONSTRUCTIONS
International classification
Abstract
A bridge maintenance vehicle with a hinge-connected hanging bracket for avoiding bridge-side obstacles comprises an unwheeling and a suspension arm. The unwheeling comprises a vehicle frame chassis. The suspension arm is a C-shaped hanging bracket. The vehicle frame chassis is connected to a lower end of a strut in a hinged manner through a longitudinal shaft hinge and a longitudinal shaft. A protruding end of a lower cross beam of the C-shaped hanging bracket is provided with at least a fixing point for a lifting rope or a lifting rope winding/unwinding device. A vehicle frame stringer is fixed at an upper end of the strut. A hanging bracket longitudinal beam is fixed at an upper end of a vertical rod of the C-shaped hanging bracket. The hanging bracket longitudinal beam and the vehicle frame stringer are movably connected with each other into a whole through at least two cross beams.
Claims
1. A bridge maintenance vehicle, comprising: a vehicle frame comprising a chassis; a longitudinal shaft hinge; a strut, having a lower end and an upper end; a vehicle frame stringer disposed along a longitudinal direction; a hanging bracket stringer disposed along the longitudinal direction; two or more cross beams, each having a first end and an opposite, second end, and disposed along a transverse direction, wherein the two or more cross beams are arranged in parallel to each other, and perpendicular to the vehicle frame stringer and the hanging bracket stringer; and a suspension arm, having a vertical rod and a hook portion extending and bending from the vertical rod, the hook portion of the suspension arm having at least one fixing point for fixing a lifting rope or a lifting rope winding and unwinding device, wherein the chassis is configured to be located at an upper surface of a bridge, the chassis is hinged to the lower end of the strut through the longitudinal shaft hinge, the upper end of the strut is fixed to the vehicle frame stringer, the first end of each of the cross beams is fixed to the vehicle frame stringer, the second end of each of the cross beams is connected to the hanging bracket stringer, an upper end of the vertical rod of the suspension arm is fixed to the hanging bracket stringer; wherein the suspension arm is capable of extending outside of the bridge, and the at least one fixing point is configured to be located below a lower surface of the bridge; and wherein each of the cross beams is removable from the hanging bracket stringer, such that the bridge maintenance vehicle is operably moveable across an obstacle on the bridge by sequentially disconnecting a first cross beam of the cross beams from the hanging bracket stringer so as to define a gap between the first cross beam and the hanging bracket stringer that allows the obstacle to pass through the first cross beam and reconnecting the first cross beam to the hanging bracket stringer when the bridge maintenance vehicle is moved to make the obstacle pass the first cross beam through the gap, and repeatedly disconnecting an immediately next cross beam of the cross beams from the hanging bracket stringer and reconnecting the next cross beam to the hanging bracket stringer when the bridge maintenance vehicle is moved to make the obstacle pass the next cross beam until the bridge maintenance vehicle is moved to make the obstacle pass a last cross beam of the cross beams.
2. The bridge maintenance vehicle according to claim 1, wherein a distance between any two adjacent cross beams of the two or more cross beams is greater than a length of the obstacle in the longitudinal direction of the bridge.
3. The bridge maintenance vehicle according to claim 1, wherein the vehicle frame stringer and the hanging bracket stringer are provided with transverse sockets, and the first end of each of the two or more cross beams is configured to slide fit with corresponding one of the transverse sockets disposed on the vehicle frame stringer, and the second end of each of the two or more cross beams is configured to slide fit with corresponding one of the transverse sockets disposed on the hanging bracket stringer.
4. The bridge maintenance vehicle according to claim 3, wherein at least one of the vehicle frame stringer and the hanging bracket stringer is provided with at least one axial movement stop apparatus disposed at one of the transverse sockets, and wherein at least one positioning slot is correspondingly defined on the first end or the second end of at least one of the two or more cross beams, and is configured to receive the at least one axial movement stop apparatus.
5. The bridge maintenance vehicle according to claim 4, wherein the at least one axial movement stop apparatus comprises a spring and a bead connected with the spring, the at least one positioning slot is a spherical recesses or annular grooves, and the bead of the at least one axial movement stop apparatus is insertable to the at least one positioning slot through an elastic force of the spring.
6. The bridge maintenance vehicle according to claim 1, wherein the hanging bracket stringer is provided with a plurality of transverse sockets corresponding to the two ore more cross beams, the two ore more cross beams are telescopic beams with more than two sections, the first end of each of the two or more cross beams is fixed to or hinged to the vehicle frame stringer, and the second end of each of the two or more cross beams slides fit or is connected by thread with corresponding one of the transverse sockets on the hanging bracket stringer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate one or more embodiments of the invention and, together with the written description, serve to explain the principles of the invention. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like elements of an embodiment. The drawings do not limit the present invention to the specific embodiments disclosed and described herein. The drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the invention.
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(16) In the above figures: pier 1, deck 2, lamppost 3, bridge underside 4, maintenance stand 5, obstacle 6, bridge-side railing 20, vehicle frame chassis 21, longitudinal shaft 22a, longitudinal shaft hinge 22, strut 23, horizontal shaft hinge 24, C-shaped hanging bracket 25, lifting rope 26, wheel 27, universal joint 30, spherical hinge 31, short column 32, cross beam 41, hanging bracket stringer 42, transverse socket 43, vehicle frame stringer 44, bolt 45, and axial movement stop apparatuses 46.
DETAILED DESCRIPTION OF THE INVENTION
(17) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the present invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art. Like reference numerals refer to like elements throughout.
(18) The terms used in this specification generally have their ordinary meanings in the art, within the context of the present invention, and in the specific context where each term is used. Certain terms that are used to describe the present invention are discussed below, or elsewhere in the specification, to provide additional guidance to the practitioner regarding the description of the present invention. For convenience, certain terms may be highlighted, for example using italics and/or quotation marks. The use of highlighting and/or capital letters has no influence on the scope and meaning of a term; the scope and meaning of a term are the same, in the same context, whether or not it is highlighted and/or in capital letters. It will be appreciated that the same thing can be said in more than one way. Consequently, alternative language and synonyms may be used for any one or more of the terms discussed herein, nor is any special significance to be placed upon whether or not a term is elaborated or discussed herein. Synonyms for certain terms are provided. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification, including examples of any terms discussed herein, is illustrative only and in no way limits the scope and meaning of the present invention or of any exemplified term. Likewise, the present invention is not limited to various embodiments given in this specification.
(19) It will be understood that when an element is referred to as being on another element, it can be directly on the other element or intervening elements may be present therebetween. In contrast, when an element is referred to as being directly on another element, there are no intervening elements present. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(20) It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, components, regions and/or sections, these elements, components, regions and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region or section from another element, component, region or section. Thus, a first element, component, region or section discussed below can be termed a second element, component, region or section without departing from the teachings of the present invention.
(21) It will be understood that when an element is referred to as being on, attached to, connected to, coupled with, contacting, etc., another element, it can be directly on, attached to, connected to, coupled with or contacting the other element or intervening elements may also be present. In contrast, when an element is referred to as being, for example, directly on, directly attached to, directly connected to, directly coupled with or directly contacting another element, there are no intervening elements present. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed adjacent to another feature may have portions that overlap or underlie the adjacent feature.
(22) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present invention. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, or includes and/or including or has and/or having when used in this specification specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
(23) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present invention, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(24) As used herein, around, about, substantially or approximately shall generally mean within 20 percent, preferably within 10 percent, and more preferably within 5 percent of a given value or range. Numerical quantities given herein are approximate, meaning that the terms around, about, substantially or approximately can be inferred if not expressly stated.
(25) As used herein, the terms comprise or comprising, include or including, carry or carrying, has/have or having, contain or containing, involve or involving and the like are to be understood to be open-ended, i.e., to mean including but not limited to.
(26) The description below is merely illustrative in nature and is in no way intended to limit the present invention, its application, or uses. The broad teachings of the present invention can be implemented in a variety of forms. Therefore, while this disclosure includes particular examples, the true scope of the present invention should not be so limited since other modifications will become apparent upon a study of the drawings, the specification, and the following claims. For purposes of clarity, the same reference numbers will be used in the drawings to identify similar elements. It should be understood that one or more steps within a method may be executed in different order (or concurrently) without altering the principles of the present invention.
(27) In one aspect, referring to
(28) When the existing maintenance vehicle operates, there are two vehicle frames arranged on sidewalks on two sides of a deck respectively. The vehicle frames each include a vehicle frame chassis 21, a strut 23 hinges the vehicle frame chassis 21 along a longitudinal shaft, and a C-shaped hanging bracket 25 hinges the top of the strut 23 along a horizontal shaft. An upper cross beam of the C-shaped hanging bracket 25 extends beyond the deck and then extends downwards along the vertical rod, and after it extends to a bridge underside 4, a lower cross beam extends inwards to a lower side of the vehicle frame chassis 21. An extending end of the lower cross beam of the C-shaped hanging bracket 25 provides a lifting point of a lifting rope 26 for an underbridge maintenance platform, and the lifting point of the C-shaped hanging bracket is connected to a lifting point on one end of a maintenance stand 5 through the lifting rope 26.
(29) The width of the vehicle frame chassis 21 is less than that of the sidewalk, and the width of the vehicle frame is narrow so as to avoid all obstacles when moving on the sidewalk. The appropriate maximum width of the vehicle frame chassis 21 is to avoid all obstacles on the sidewalk. The length of the vehicle frame chassis 21 can be set as needed, as long as to satisfy the maximum longitudinal overturning moment produced by the strut 23. In certain embodiments, the longitudinal length of the vehicle frame chassis 21 is 1 to 6 times of the transverse width.
(30) For the structure in
(31) The top of the strut 23 is provided with a perforated hinge base in the center of the length of the vehicle frame chassis 21. The bottom surface of the extending end of the upper cross beam of the C-shaped hanging bracket 25 is also provided with a perforated hinge base correspondingly. The horizontal shaft hinge 24 is formed by the perforated hinge bases arranged on the strut and the C-shaped hanging bracket 25 respectively, and the horizontal shaft hinge 24 is provided with a horizontal shaft, so as to form a hinged connection, that is, the strut 23 hinges the perforated hinge base on the extending end of the upper cross beam of the C-shaped hanging bracket 25 through the horizontal shaft so that the C-shaped hanging bracket 25 can rotate about the horizontal shaft relative to the strut 23. The horizontal shaft, which hinges the strut 23 and the C-shaped hanging bracket 25, is arranged on the top of the strut 23, so as to facilitate on-site assembly of each part. But there are certain longitudinal anti-overturning requirements for the vehicle frame chassis 21. The lower the height of the horizontal shaft, that is, the closer the horizontal shaft to the vehicle frame chassis 21, the better the vehicle frame chassis 21 anti-overturns longitudinally.
(32) According to the embodiment of
(33) The vehicle frame chassis 21 is a quadrangle, for example, a rectangle. Four wheels 27 are arranged underneath the vehicle frame chassis 21. The vehicle frame chassis 21 is driven by manual labors, or driven by power by providing a power unit such as a motor and a reducer on two of the wheels 27 may also be, so as to form power-drive. The strut 23 is a part that can withstand bending. The height from the bottom of the vehicle frame chassis 21 to the top of the strut 23 is generally greater than the height of the railing on the outer side of the sidewalk.
(34) To make force applied to the strut 23 reasonable, the cross section of the strut 23 has a shape of an inverted triangle; the longitudinal section of the strut 23 has a shape of an inverted triangle; the longitudinal centerline of the vehicle frame chassis 21 and a corner at the lower part of the cross section of the strut 23 are provided with perforated hinge bases; a corner at the upper part of the longitudinal section of the strut 23 and the extending end on the bottom surface of the upper cross beam of the C-shaped hanging bracket 25 are respectively provided with perforated hinge bases; and a space truss structure can be used to reduce the weight. The strut 23 may also be made into a rectangular frame.
(35) The C-shaped hanging bracket 25 is a C-shaped part, and the upper and lower endpoints of an opening of the part can withstand the effect of a pair of tension forces. It is appropriate that the upper cross beam of the C-shaped hanging bracket 25 enables the vertical rod on the C-shaped hanging bracket 25 to hang outside the deck 2. It is appropriate that the length of the vertical rod of the C-shaped hanging bracket 25 enables the lower cross beam to extend below the bridge underside 4. The length of the lower cross beam of the C-shaped hanging bracket 25 is greater than or equal to that of the upper cross beam. The extending end of the lower cross beam provides a lifting point and a fixing point for securing the lifting rope 26 of the maintenance stand 5.
(36) The height of the vertical rod of the C-shaped hanging bracket 25 is greater than the height from the top of the bridge-side railing 20 to the bridge underside 4, so as to enable the lower cross beam of the C-shaped hanging bracket 25 to extend below the bridge underside 4. The length of the upper cross beam of the C-shaped hanging bracket 25 is greater than the width from the center of the sidewalk of the bridge to the outer side of the bridge-side railing 20, so that the upper cross beam of the C-shaped hanging bracket 25 extends to the outer side of the bridge from the sidewalk on the bridge. And the length of the lower cross beam of the C-shaped hanging bracket 25 is greater than or equal to that of the upper cross beam of the C-shaped hanging bracket 25, so that the lower cross beam of the C-shaped hanging bracket 25 extends from an outer side of a cross section of the bridge to an inner side at the bridge underside, with a certain latitude of swinging and stretching transversely to the bridge. The C-shaped hanging bracket 25 is a part subject to tension, bending and shear forces, and the C-shaped hanging bracket 25 is a box-plate part or a truss part.
(37) The extending end of the lower cross beam of the C-shaped hanging bracket 25 is provided with two lifting rope fixing points. That is, two lifting ropes 26 may be disposed at the extending end of the lower cross beam of the C-shaped hanging bracket 25 to connect to the maintenance stand 5, thereby increasing security. A lifting rope winding/unwinding device can also be arranged on the lower cross beam of the C-shaped hanging bracket 25. The lifting rope winding/unwinding device is an electric hoist. For example, the electric hoist is fixed to the extending end of the lower cross beam of the C-shaped hanging bracket 25, and the steel rope on the electric hoist is connected to the maintenance stand 5, or the hook on the electric hoist is connected to the steel rope secured on the maintenance stand 5. An operator switches on the electric hoist from the deck or the maintenance stand 5, so as to operate the electric hoist to rotate, and can drive one end of the maintenance stand 5 to go up and down.
(38) In another embodiment, referring to
(39) In this embodiment, the vehicle frame chassis 21 is provided with a perforated hinge base of a longitudinal shaft 22a in the center of the width, and a lower portion of the short column 32 is also provided with a perforated hinge base correspondingly. The longitudinal shaft hinge 22 is formed by the perforated hinge bases arranged on the vehicle frame chassis 21 and the short column 32 on the extending end of the upper cross beam of the C-shaped hanging bracket 25 correspondingly, and a longitudinal shaft 22a passes through the longitudinal shaft hinge 22.
(40) In another aspect, a method of performing a bridge maintenance operation by using the maintenance vehicle is as follows. In one embodiment, two sets of vehicle frame chassis 21, struts 23 and C-shaped hanging brackets 25 are respectively transported to sidewalks on two sides of a bridge. A longitudinal shaft 22a penetrates a longitudinal shaft hinge 22 to erect the strut 23 on the vehicle frame chassis 21, and a horizontal shaft penetrates a horizontal shaft hinge 24 to fix the upper cross beam of the C-shaped hanging bracket 25 onto the strut 23. The lower cross beam thereof is placed underneath the bridge underside 4 from the outer side of the bridge. Therefore, two sets of overall vehicle frames are assembled on site. Alternatively, two sets of vehicle frame chassis 21 and C-shaped hanging brackets 25 with short columns 32 are transported to the sidewalks on two sides of the bridge respectively, and the vehicle frame chassis 21 is connected with the short column 32 on an extending end of an upper cross beam of the C-shaped hanging bracket 25 through a universal joint 30 or a spherical hinge 31. The lower cross beam of the C-shaped hanging bracket 25 is placed underneath the bridge underside 4 from the outer side of the bridge. Therefore, two whole sets of vehicle frames are assembled on site.
(41) In another embodiment, two sets of vehicle frame chassis 21 and C-shaped hanging brackets 25 are transported to sidewalks on two sides of a bridge respectively, and a longitudinal shaft 22a penetrates a longitudinal shaft hinge 22 to fix an upper cross beam of the C-shaped hanging bracket 25 onto the vehicle frame chassis 21. A lower cross beam is placed underneath the bridge underside 4 from the outer side of the bridge. Therefore two whole sets of vehicle frames are assembled on site.
(42) In the above assembly process, it is necessary to take certain lifting and supporting measures, to ensure that the strut 23 or the C-shaped hanging bracket 25 is upright without rotating about the longitudinal shaft, the universal joint 30 or the spherical hinge 31, and to ensure that the upper cross beam of the C-shaped hanging bracket 25 is substantially parallel to the deck 2 without rotating about the longitudinal shaft, the universal joint 30 or the spherical hinge 31 towards the bridge underside 4. Meanwhile, wheels 27 on the vehicle frame chassis 21 are blocked by wedges respectively to stop the wheels 27 from rotating and to prevent car from slipping, which provides two fixed lifting points for lifting the assembled maintenance stand 5 underbridge.
(43) Steel ropes are secured on two ends of the maintenance stand 5, the two ends are lifted synchronously by using a hoist device, to lift the maintenance stand 5 to a suitable working height. Then lifting ropes 26 are used to fix the two ends of the maintenance stand 5 to fixing points of the lifting ropes 26 on lower cross beams of two C-shaped hanging brackets 25 respectively. The lifting ropes 26 are fastened and locked, and if necessary, a protection rope may be added to fix the maintenance stand 5 so as to prevent shaking and swinging. A lifting steel rope on the hoist device is removed, so that two ends of the maintenance stand 5 are hung vertically on the two C-shaped hanging brackets 25.
(44) After the maintenance stand 5 is hung on the two C-shaped hanging brackets 25, due to the effect of gravity of the maintenance stand 5, rotation of the strut 23 about the longitudinal shaft and rotation of the C-shaped hanging bracket 25 about the horizontal shaft are limited, and rotation of the C-shaped hanging bracket 25 about the universal joint 30, the spherical hinge 31 or the longitudinal shaft is also limited. Just like a person in a house hooks a hook on a beam, the person may pull the rope to climb up, but the hook may not easily flip or fall. Then lifting and supporting measures arranged near the strut 23 and the C-shaped hanging bracket 25 can be removed, so that the two maintenance vehicles are ready for use. The maintenance vehicles provide safe and secure operating platforms for the bridge underside. A ladder is placed on a side of the bridge, maintenance personnel may enter the maintenance stand 5 from the ladder on the side of the bridge, so as to perform maintenance or construction. After the operations on a working section is completed, the wedges blocked below the wheels 27 are loosened on the sidewalk of the deck 2, two vehicle frames are manually pushed to advance so as to drive the maintenance stand 5 to a new working surface, and then the following maintenance work continues.
(45) However, when the maintenance vehicle is used for maintaining a bridge with cables on the sides or with lampposts, the maintenance vehicle will be hampered by the bridge-side obstacles like cables or lampposts. In this case, it is necessary to arrange two vehicle frames in sequence on two sides of the bridge, the C-shaped hanging brackets 25 on two vehicle frames on the same side of the bridge extend to the outer side of the bridge from gaps of different cables respectively, and lifting ropes 26 in lower portions of the C-shaped hanging brackets 25 on two vehicle frames on the same side of the bridge are respectively secured on the same corresponding end on the maintenance stand 5. The two C-shaped hanging brackets 25 and vehicle frames are alternately moved by alternating forces on the lifting ropes 26 on the two C-shaped hanging brackets 25, thereby avoiding obstruction from the cables on the sides of the bridge. Although the maintenance vehicle does not occupy the lane while working, it is necessary to use additional hoist device in the case of on-site assembling the maintenance vehicle and alternating two vehicle frames, which might temporarily occupy the lane and affect traffic.
(46) In one embodiment, referring to
(47) Multiple cross beams 41 connect the hanging bracket stringer 42 and the vehicle frame stringer 44 together. When encountering bridge-side obstacles such as cables or lampposts, the connection between the first cross beam 41 and the hanging bracket stringer 42 close to an obstacle is disconnected in sequence in the traveling direction of the vehicle frame. For example, the first cross beam 41 is drawn from one side of the corresponding transverse sockets 43 on the hanging bracket stringer 42 towards the vehicle frame stringer 44, so as to leave a gap that allows the obstacle to pass through between the first cross beam 41 and the hanging bracket stringer 42. Then the maintenance vehicle is pushed continuously to make the first cross beam 41 avoid the obstacle. At this time, the second cross beam 41 is at least connected between the hanging bracket stringer 42 and the vehicle frame stringer 44, which ensures normal connection and support between the vehicle frame, the strut 23 and the C-shaped hanging bracket 25 and ensures normal operation of the maintenance stand 5. The vehicle frame is pushed continuously to advance so that the transverse sockets 43 installed with the first cross beam 41 crosses the obstacle, the moveable connection between the first cross beam 41 and the hanging bracket stringer 42 is restored, and then the operation of avoiding the obstacle by the second and subsequent cross beams 41 can be performed according to the step of avoiding the obstacle by the first cross beam 41.
(48) The hanging bracket stringer 42 and the cross beams 41 on the vehicle frame stringer 44 are arranged at intervals, and the minimum distance between the two adjacent cross beams 41 is greater than the length of the bridge-side obstacle in the longitudinal direction of the bridge, so as to ensure avoidance and alternation of more than two cross beams.
(49) According to the embodiment of
(50) The transverse sockets 43 in
(51) In another embodiment, referring to
(52) In another embodiment, referring to
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(55) As described above, the axial movement stop apparatus 46 may be a spring hit bead.
(56) The foregoing description of the exemplary embodiments of the present invention has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the present invention to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
(57) The embodiments were chosen and described in order to explain the principles of the present invention and their practical application so as to enable others skilled in the art to utilize the present invention and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present invention pertains without departing from its spirit and scope. Accordingly, the scope of the present invention is defined by the appended claims rather than the foregoing description and the exemplary embodiments described therein.