Apparatus for controlling the lift of a valve member
09657702 ยท 2017-05-23
Assignee
Inventors
Cpc classification
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M51/0689
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2200/702
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/523
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/0033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/0017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M51/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An apparatus for controlling the lift of a valve member in a flow control valve comprises an end stop assembly having at least two pieces, a plunger with one end interposed between these pieces and biasing members that urge the pieces into contact with the plunger. The plunger is movable by an actuator to thereby move the pieces of the end stop assembly from a first position in which the pieces of the end stop assembly form a first surface for contacting the valve member to a second position in which the pieces form a second surface that comes into contact with the valve member when the valve member is lifted from its seated position, to thereby allow different discrete lifts of the valve member.
Claims
1. A method of controlling the lift of a valve member in a flow control valve that includes an end stop assembly having one side that faces said valve member and comprises two pieces, a plunger with one end interposed between said pieces and biasing members urging said pieces into contact with said plunger, the method comprising actuating said plunger to move said pieces from a first position in which said pieces form a first surface that contacts said valve member to allow a first lift L1 of said valve member to a second position in which said pieces form a second surface that contacts said valve member to allow a second lift L2 of said valve member.
2. The method of claim 1, wherein said plunger is further actuated to move said pieces to a third position in which said pieces form a third surface that contacts said valve member to allow a third lift L3 of said valve member.
3. An apparatus for controlling the lift of a valve member in a flow control valve comprising an end stop assembly having one side that faces said valve member, said end stop assembly comprising two pieces, a plunger with one end interposed between said pieces and biasing members urging said pieces into contact with said plunger, wherein said plunger is actuated to move said pieces from a first position to a second position, wherein in said first position said pieces of said end stop assembly form a first surface that comes into contact with said valve member to allow a first lift Ll of said valve member and in said second position said pieces form a second surface that comes into contact with said valve member to allow a second lift L2 of said valve member.
4. The apparatus of claim 3, wherein said plunger is actuated to move said pieces of said end stop assembly to a third position in which said pieces form a third surface that comes into contact with said valve to allow a third lift L3 of said valve member.
5. The apparatus of claim 3, wherein each of said pieces has an inwardly stepped end on said side of said end stop assembly which faces said valve member and the inwardly stepped ends of said pieces form together a cavity which can accommodate an end of said valve member when said valve member is lifted from its seated position and when said plunger is actuated to move said pieces.
6. The apparatus of claim 3, wherein each of said pieces comprises an outwardly stepped end on the side of said end stop assembly which faces said valve member such that said outwardly stepped ends fit into a cavity provided in an end of said valve member which comes into contact with said end stop assembly when said valve member is lifted from its seated position and when said plunger is not actuated.
7. The apparatus of claim 3, wherein each of said pieces comprises an inwardly stepped profile and said inwardly stepped profiles of said pieces form together a cavity which can accommodate an end of said valve member and wherein said inwardly stepped profiles of said pieces form together at least two surfaces that come into contact with said valve member when said valve member is actuated, to allow at least two discrete lifts of said valve member.
8. The apparatus of claim 3, wherein said plunger is actuated by an electromagnetic actuator.
9. The apparatus of claim 3, wherein said plunger is moved by an actuator along the center axis of said end stop assembly.
10. The apparatus of claim 3, wherein said plunger is moved by an actuator along an axis that is offset from the center axis of said end stop assembly.
11. The apparatus of claim 3, wherein said end stop assembly comprises two separate pieces which are hinged together at one side.
12. The apparatus of claim 3, wherein said biasing members are springs.
13. The apparatus of claim 3, wherein said end of said plunger which is interposed between said pieces has a conical shape.
14. A flow control valve comprising a valve housing having a fluid inlet and a fluid outlet with a valve member disposed therebetween; and an end stop assembly having one side that faces said valve member, said end stop assembly comprising two pieces, a plunger with one end interposed between said pieces and biasing members urging said pieces into contact with said plunger, wherein said plunger is actuated to move said pieces from a first position to a second position, wherein in said first position said pieces of said end stop assembly form a first surface that comes into contact with said valve member to allow a first lift of said valve member from a valve seat and in said second position said pieces form a second surface that comes into contact with said valve member to allow a second lift of said valve member from said valve seat.
15. The flow control valve of claim 14, wherein said valve member is actuated by a first actuator and the plunger is actuated by a second actuator.
16. The flow control valve of claim 15, wherein said first and said second actuators are electromagnetic actuators.
17. The flow control valve of claim 15, wherein said flow control valve is a fuel injection valve.
18. The flow control valve of claim 14, wherein said valve member is actuated by an electromagnetic actuator and the plunger is connected to a structure comprising a permanent magnet that is interposed in the magnetic field of said electromagnetic actuator whereby said structure is moved under the action of said magnetic field to thereby move said plunger.
19. The flow control valve of claim 18, where the flow control valve is a fuel injection valve.
20. The flow control valve of claim 14, wherein the flow control valve is a fuel injection valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings illustrate specific preferred embodiments of the invention, but should not be considered as restricting the spirit or scope of the invention in any way.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) The apparatus for controlling the lift of the valve member illustrated in the preferred embodiments can be used in any flow control valve where the fluid flow rate of the fluid exiting the valve outlet is adjusted between two discrete values by lifting a valve member from its seated position to two discrete open positions. An example of such a valve is a fuel injection valve which can be disposed within the cylinder head with the valve nozzle protruding into the combustion chamber such that fuel is injected directly into the combustion chamber or, in other engines, the fuel injection valve can be positioned such that it injects fuel into an intake port associated with a combustion chamber, or into the air intake manifold. Such a fuel injection valve is schematically illustrated in
(12) To simplify the illustration of the internal fluid passages within flow control valves, the schematic illustrations in the figures show mainly the valve member of the flow control valve and the apparatus for controlling the lift of the valve member. In an actual working arrangement other components such as the valve body, the fluid inlet for supplying a fluid whose flow rate is regulated by the valve, the fluid outlet for and other internal fluid passages can be employed within the valve body in an operatively equivalent structure.
(13) Referring to the drawings,
(14)
(15) Valve 100 operates as illustrated in
(16) This position of end stop assembly allows a lift L1 of valve member 102.
(17) Valve member 102 comprises a portion 103 which is constructed as an armature so that valve member 102 is moved between its seated and its lifted position when the armature interacts with the magnetic field generated by the electromagnetic coil of first actuator 114 which is an electromagnetic actuator.
(18) Plunger 130 also comprises an armature that interacts with second actuator 140 or is constructed in its entirety as an armature that interacts with the magnetic field generated by second actuator 140 which is an electromagnetic actuator. When second actuator 140 is activated, plunger 130 is pushed downwards in a second position, illustrated in
(19) When pushed apart by plunger 130, pieces 122 and 124 maintain contact with upper housing 150 of the valve under the action of springs 152, such that when the end of valve member comes into contact with surface B, the movement of the valve member is firmly stopped and there are no vertical oscillations in the valve member position. This is an advantage over the existing prior art employing a movable stop actuated by an electromagnetic actuator described in German patent application number 1911827.
(20) As illustrated in
(21) In preferred embodiments, end 132 of plunger 130 has a conical shape to allow for a smooth transition of end assembly 120 from the first position into a second position and diminish the friction between pieces 122, 124 and end 132 of the plunger. Plunger 130 is preferably moved by actuator 140 along the center axis of the end stop assembly, but the housing of the flow control valve can also be constructed to accommodate the movement of plunger 130 along an axis that is offset from the center axis of the end stop assembly 120. In this variant, the friction between pieces 122, 124 and plunger 130 is further diminished because less force is required to actuate the plunger.
(22) Other embodiments of the apparatus for controlling the lift of the valve member of a flow control valve are further described below. These embodiments have many components that are equivalent to like components of the embodiment presented in
(23)
(24) Valve 200 operates as illustrated in
(25) When second actuator 240 is activated, plunger 230 is pushed downwards in a second position. As illustrated in
(26) In the first and second embodiments illustrated in
(27) In this third embodiment, the two pieces 322 and 324 have a similar construction with the pieces of the end stop assembly of the first embodiment illustrated in
(28) A fourth embodiment of the present apparatus for controlling the lift of a valve member is illustrated in
(29) This embodiment operates based on the principle that the magnetic flux generated by a solenoid has a certain magnetic polarity. Due to the polar nature of this magnetic field, when it interacts with a permanent magnet, either an attractive or a repulsive force is generated. However, when the magnetic field interacts with a non-magnetized material, there is always an attractive force. Therefore, the magnetic field generated by actuator 490 always operates to attract armature 403 of valve member 402 to lift it from its seated position, regardless of the current flow.
(30) On the other hand, when the current flows in one direction through the coil of actuator 490 it generates a repulsive force which pushes permanent magnets 494, supporting structure 492 and plunger 430, connected to it, away from end stop assembly as illustrated in
(31) In the embodiments that employ two actuators there are independent electric circuits that control each of the two actuators, for example 114 and 140 and respectively 214 and 240. The plunger can be activated or deactivated at any time independent of the activation of the valve member. In embodiments that employ one actuator, such as the embodiment shown in
(32) As illustrated in
(33)
(34) In a first position of end stop assembly 720, illustrated in
(35) When no current is passed through actuator 790, plunger 730 descends being pushed by spring 784 placed between upper housing 750 of valve 700 and structure 792, end 732 of plunger 730 moves pieces 722 and 724 laterally and end stop assembly 720 takes a second position, illustrated in
(36) When the direction of the current passed through the coil of electromagnetic actuator 790 is reversed, the magnetic field around the coil generates an attractive force towards permanent magnets 794 and thereby moves supporting structure 792 and plunger 730 towards end stop assembly 720. End 732 of plunger 730 descends further between pieces 722 and 724 and end stop assembly is moved into a third position illustrated in
(37) In this fifth embodiment, the end stop assembly comprises two pieces having inwardly stepped ends which create a cavity in which the end of the valve member can be accommodated when the valve member is lifted from its seated position and comes into contact with the surface created by the ends of the two pieces. A similar arrangement with the one presented in
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(39) Such a valve comprising an outwardly opening valve member is the fuel injection valve 800 illustrated as an example in
(40) The apparatus for controlling the lift of valve member 802 comprises end stop assembly 820, plunger 830 and second actuator 840. In the present embodiment each of first and second actuators is illustrated as a coil of an electromagnetic actuator. End stop assembly 820 comprises two pieces 822 and 824 and one end 832 of plunger 830 is interposed between the two pieces 822 and 824. End pieces 822 and 824 each comprise an inwardly stepped profile 815 and form together a cavity 870 which accommodates end 809 of valve member 802. End stop assembly 820 is housed in upper housing 850 such that the two pieces of the end stop assembly 820 are pushed by springs 852 to be maintained in contact with the walls of upper housing 850 even when the two pieces 822 and 824 are moved by end 832 of the plunger in a horizontal direction and apart from each other. This has the advantage that the pieces of the end stop assembly 820 are kept permanently in contact with the solid, stable surface of the upper housing even when the pieces are moved during the activation of plunger 830, and when valve member 802 is moved away from seat 806 and comes into contact with end stop assembly 820. This allows a more stable and accurate lift of the valve member.
(41) Valve 800 operates as illustrated in
(42) Valve member 802 comprises a portion 803 which is constructed as an armature so that valve member 802 is moved when the armature interacts with the magnetic field generated by the electromagnetic coil of first actuator 814 which is an electromagnetic actuator.
(43) Plunger 830 also comprises an armature that interacts with second actuator 840 or is constructed in its entirety as an armature that interacts with the magnetic field generated by second actuator 840 which is an electromagnetic actuator. When second actuator 840 is activated, plunger 830 is pushed downwards in a second position, illustrated in
(44) When pushed apart by plunger 830, pieces 822 and 824 maintain contact with upper housing 850 of the valve under the action of springs 852, such that when the end of valve member comes into contact with surface S, the movement of the valve member is firmly stopped and there are no vertical oscillations in the valve member position. This is an advantage over the existing prior art.
(45) In the embodiment illustrated in
(46) In the preferred embodiments of the present apparatus described above, the end stop assembly is shown as comprising two pieces. Instead of just two pieces the end stop assembly can comprise multiple pieces which are all connected to each other and are biased towards the interposed end of the plunger through biasing members. Such a variant will allow more flexibility when customizing the design of the end stop assembly for a specific configuration of the valve housing.
(47) While particular elements, embodiments and applications of the present invention have been shown and described, it will be understood, that the invention is not limited thereto since modifications can be made by those skilled in the art without departing from the scope of the present disclosure, particularly in light of the foregoing teachings.