Bioreactor system for aquarium and septic tank
09655349 ยท 2017-05-23
Inventors
Cpc classification
A01K63/042
HUMAN NECESSITIES
C02F3/201
CHEMISTRY; METALLURGY
C02F3/348
CHEMISTRY; METALLURGY
Y02W10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C02F2103/007
CHEMISTRY; METALLURGY
C02F9/00
CHEMISTRY; METALLURGY
A01K63/04
HUMAN NECESSITIES
C02F3/1242
CHEMISTRY; METALLURGY
C02F1/283
CHEMISTRY; METALLURGY
International classification
A01K63/04
HUMAN NECESSITIES
Abstract
An aeration and microbial reactor system for use in decontaminating water including a housing adapted to float and/or submerged within the medium such that a top portion thereof remains adjacent a top surface of the contaminated water while the bioreactor containing inoculated carrier media is attached below. Beneficial microbial populations thrive and spread throughout the liquid medium, and consume or fix the contaminant such that the contaminant is removed from the water.
Claims
1. A submerged aeration and microbial reactor system for decontaminating water in an aquarium, the aeration and microbial reactor system comprising: a hollow perforated canister portion having a cylindrical side wall and a circular top, all surfaces of the cylindrical sidewall and circular top completely perforated with a plurality of openings for allowing the aquarium water to enter the canister portion and for allowing the aquarium water, air bubbles and live bacteria to exit therefrom; an outside blower installed outside the aquarium; an aeration sub-system coupled inside the canister portion, the aeration system comprising an air hose having two ends, one end of the air hose connected to the outside blower, the other end of the air hose connected to a microporous diffuser at the bottom of the canister portion, the diffuser having a plurality of micropores with an average diameter between about 0.001 inch and about 0.004 inch for diffusion of gas therethrough in the form of tiny air bubbles; a carbon filter disposed adjacent the canister portion inside of the aquarium for removal of particulate from the water in the tank; and a microbial reactor sub-system comprising microbial media inside the canister portion, at the bottom of the canister portion and adjacent to the diffuser, the microbial media surrounding the diffuser, the microbial media further having a perforated external surface, the perforated external surface further comprising a plurality of slots and microbial media containing live bacteria including lactobacillus imbedded within said slots.
2. The submerged aeration and microbial reactor system of claim 1 in which the live bacteria further include, nitrifiers and/or denitrifiers, and saprotrophic bacteria.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(16) The description that follows is presented to enable one skilled in the art to make and use the present invention, and is provided in the context of a particular application and its requirements. Various modifications to the disclosed embodiments will be apparent to those skilled in the art, and the general principals discussed below may be applied to other embodiments and applications without departing from the scope and spirit of the invention. Therefore, the invention is not intended to be limited to the embodiments disclosed, but the invention is to be given the largest possible scope which is consistent with the principals and features described herein.
DEFINITION OF TERMS
(17) Standard Oxygen Transfer Rate [SOTR]Pounds of oxygen transferred to water per hour [lbs O.sub.2/hour]. SOTR is measured in clean water when the dissolved oxygen [DO] concentration is zero at all points in the water volume, the water temperature is 20 C., at a barometric pressure of 1.00 atm [101 kPa].
(18) Standard Aeration Efficiency [SAE]Standard Oxygen Transfer Rate per unit total power input. SAE is typically expressed as the pounds of oxygen transferred to the water per hour per HP [lbs O.sub.2/hour/HPwire], and is sometimes referred to as SAE Wire. SAE is used as a measure of how efficiently an aerator is transferring oxygen.
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(20) As shown in
(21) As best shown in
(22) For efficient aeration system, whether it is an aeration system or device splashes, sprays, or diffuses air, an important factor is how much surface area it creates. The surface area is where water/liquid medium contacts air and where oxygen transfer takes place. Smaller bubble size results in more surface area, which is why fine bubble aeration devices are superior in oxygen transfer than coarse bubble aerators. To maximize aeration efficiency in a system, an aerator must create fine bubbles while expending a minimum amount of energy. The main purpose is to have a high SOTR and SAE for the aeration system.
(23) In one embodiment, there are a number of commercially available diffuser grids 130 that can be incorporated in the floating bioreactor system 100 of the present invention. Most of these models resemble what has been disclosed in U.S. Pat. No. 5,811,164, issued Sep. 22, 1998 to Mitchell entitled AERATION PIPE AND METHOD OF MAKING SAME, which is incorporated herein by reference in its entirety. One of the commercial models is Aero-Tube diffuser grids. One of the most important structure for the extremely high performance and efficiency of diffuser grids 130 is the adaptation of hose segments 132 which, through a unique combination of technique and raw material, creates numerous micro-pores 134 throughout the length of hose segments 132. These micro-pores 134 create tiny air bubbles and hence high surface area, which allows the efficient transfer of air into the water. In one embodiment, diffuser grids 130 are made up of hose segments 132. Preferably, hose segments 132 are made from thermoset polymer particles in a matrix of thermoplastic binder material, which may be made according to a method described in the '164 patent.
(24) In one embodiment, the specifications of hose segments 132 are in the approximate range as follows: Outside Diameter, 1.00 inch (2.54 cm); Inside Diameter, 0.500 inch (1.27 cm); Wall Thickness, 0.250 inch (0.635 cm); Weight, 0.220 lbs per foot (0.327 kg per meter); Roll Length, 200 ft. (60.98 meters); Roll Weight, 44 lbs. (19.9 kg); Burst Pressure, 80 PSI (5.5 bar).
(25) Due to the number of pores created during the manufacturing process, there is little resistance created when pushing air through hose segments 132. Resistance equals energy demand hence diffuser grids 130 uses significantly less horsepower when compared with traditional methods of aeration such as bubblers, paddlewheels, aspirators, less efficient tubing, etc. Moreover, diffuser grids 130 bare tiny pore size which creates bubbles with extremely small diameters. The smaller the gas bubbles, the more efficiently they transfer oxygen into water. Small bubbles also take longer to rise once they are introduced into water. Slower rising, small-diameter bubbles mean more contact with the water and a much higher rate of oxygen transfer. By creating significantly smaller bubbles, more efficiently, diffuser grids 130 are able to deliver high rates of oxygen transfer [SOTR] and energy efficiency [SAE].
(26) As shown in
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(30) Aero-Tube performed extremely well in all areas, including its ability to transfer oxygen to water, expressed in terms of a standard oxygen rate [SOTR], and its efficiency in terms of pounds of oxygen per kilowatt-hour [the standard aerator efficiency or SAE Wire, rate].
(31) In the fresh water testing, the Aero-Tube aerator exceeded the paddle wheel's energy efficiency [SAE Wire] by up to 2.6 times.
(32) Aero-Tube aeration tubing performed even better in the salt water test. As the density of the water's salt content increased [from 5,000 mg to 35,000 mg], the oxygen advantage of the Aero-Tube system steadily rose. At 35,000 mg/L NaCl, the energy efficiency of Aero-Tube aerator was as much as 4.2 times the efficiency of the paddle wheel.
(33) While performance of diffuser grids 130 may vary among different brands and models, in general diffuser grids 130 are considered one of the most effective and cost efficient aeration devices because nearly all of the energy used to deliver the air that goes through hoses 140 and hose segments 132 goes directly into the water/liquid medium. A paddle wheel, wastes energy by throwing water/liquid medium into the air to pick up oxygen.
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(35) As best shown in
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(37) While at the same time, tiny air bubbles 350 are generated continuously from diffuser grids 130. The fine air bubbles 350 are more readily absorbed into water per volume of air compared to coarse air bubbles. Consequently, oxygen content is much increased in the treated liquid medium 310. Moreover, the low head-loss of diffuser grids 130 combined with bioreactor 200 leads to a high efficacy for the microbial population to the liquid medium being treated.
(38) As shown in
(39) It will be understood that biosolids and/or sludge handling requirements are eliminated in the present invention. The biosolids are eaten up and consumed by the microbes, thus eliminating the need for sludge and biosolids handling equipment, disposal, etc. In addition, having the microbes on the surface of the water increases the efficiency of oxygen transfer in the floating bioreactor system 100.
(40) Test Results 1:
(41) Test Laboratory: Robinsons Land Corporation; Analysis No.: WA-10-217
(42) Model: BioCleaner 1200 m3 system [16 HP]
(43) Test Date: SampleOct. 18, 2010; AnalysisOct. 18-23, 2010
(44) Sample Source: STP-Main Mall
Quantitative Water Analysis
(45) TABLE-US-00001 DENR Effluent Standard for Sample Identification Influent Effluent Inland Water Method of (Lab. Sample Nos.) (S10-WA-506) (S10-WA-506) Class C - NPI Analysis pH, as received 6.41 7.26 6.5-9.0 Glass Electrode Method Temperature, C. 27.6 28.3 Mercury-Filled Thermometer Chemical Oxygen 780.49 25.68 100 maximum Dichromate Reflux Demand (COD), mg/L Method Biochemical Oxygen 721.26 <1 50 maximum Azide Modification Demand (5-days (Dilution BOD), mg/L Technique) Settleable Solids, n/a 0.1 0.5 maximum Volumetric ml/L (Imhoff Cone) Method Dissolved Oxygen, n/a 6.58 Azide Modification mg/L (Winkler Method) Total Coliform, n/a <2 10,000 maximum Multiple Tube MPN/100 ml Fermentation Technique
(46) As shown in the above Test Result, which the experiment and analysis was carried out by an independent laboratory, after treatment by one of the models of floating bioreactor system 100 of the present invention, the overall quality of waste water improved significantly. Most notable results included the BOD reduction from over 700 mg/L in the influent sample to a mere <1 mg/L in the effluent sample. The value of Total Coliform [E. coli] was also reduced to <2 MPN/100 ml. Both values are way lower than the DENR Effluent Standard for Inland Water Class CNPI, making the effluent sample Class AA water, better or equivalent to drinking water quality in those respects. The waste water was treated only by floating bioreactor system 100 of the present invention with no chlorination, no filters, no sludge handling and no chemicals, pre or post treatment.
(47) Test Results 2:
(48) Test Laboratory: Robinsons Land Corporation; Analysis No.: WA-11-151
(49) Model: BioCleaner 1200 m3 system [16 HP]
(50) Test Date: SampleJul. 5, 2011; AnalysisJul. 5-21, 2011
(51) Sample Source: STP-Main Mall
(52) Methodology: Based on Standard Methods for the Examination of Waste and Wastewater 21.sup.st Edition. APHA, AWWA, WEF
Quantitative Water Analysis
(53) TABLE-US-00002 Sample DENR Effluent Identification Influent Aeration #1 Aeration #2 Effluent Standard for (Lab. Sample (S11-WA- (S11-WA- (S11-WA- (S11-WA- Inland Water Method of Nos.) 383) 385) 386) 384) Class C - NPI Analysis pH, as 6.92 8.20 8.19 8.88 6.5-9.0 Glass received Electrode Method Temperature, 24.2 24.1 24.2 24.1 Mercury- C. Filled Thermometer Chemical 1384.62 n/a n/a 8.60 100 Dichromate Oxygen maximum Reflux Demand Method (COD), mg/L Biochemical 1098.49 n/a n/a <1 50 Azide Oxygen maximum Modification Demand (5- (Dilution days BOD), Technique) mg/L Total 344 2920 2480 7 70 Gravimetric Suspended maximum Method Solids, mg/L Total n/a 2465 2070 n/a Gravimetric Volatile Method Solids, mg/L Settleable 15 600 850 <0.1 0.5 Volumetric Solids, ml/L maximum (Imhoff Cone) Method Total n/a n/a n/a <1.8 10,000 Multiple Coliform, maximum Tube MPN/100 ml Fermentation Technique
Test Results 3:
Test Laboratory: Robinsons Land Corporation; Analysis No.: WA-11-258
Model: BioCleaner 1200 m3 system [16 HP]
Test Date: SampleNov. 10, 2011; AnalysisNov. 10-19, 2011
Sample Source: STP-Main Mall
Methodology: Based on Standard Methods for the Examination of Waste and Wastewater 21.sup.st Edition. APHA, AWWA, WEF
Quantitative Water Analysis
(54) TABLE-US-00003 Sample DENR Effluent Identification Influent Aeration #1 Aeration #2 Effluent Standard for (Lab. Sample (S11-WA- (S11-WA- (S11-WA- (S11-WA- Inland Water Method of Nos.) 654) 656) 657) 655) Class C - NPI Analysis pH, as 5.72 6.91 6.87 6.95 6.5-9.0 Glass received Electrode Method Temperature, 23.2 22.9 23.3 23.4 Mercury- C. Filled Thermometer Chemical 1480 n/a n/a 18.36 100 Dichromate Oxygen maximum Reflux Demand Method (COD), mg/L Biochemical 1058 n/a n/a <1 50 Azide Oxygen maximum Modification Demand (5- (Dilution days BOD), Technique) mg/L Total 329 2730 2665 2 70 Gravimetric Suspended maximum Method Solids, mg/L Total n/a 2500 2425 n/a Gravimetric Volatile Method Solids, mg/L Settleable 2.0 320 320 <0.1 0.5 Volumetric Solids, ml/L maximum (Imhoff Cone) Method Oil and 71.67 n/a n/a 1.867 5.0 Gravimetric Grease, mg/L maximum Method (Petroleum Ether Extraction) Total n/a n/a n/a <1.8 10,000 Multiple Coliform, maximum Tube MPN/100 ml Fermentation Technique
(55) The two subsequent experiments show that results show that the overall quality of waste water improved significantly and consistently.
(56) Test Results 4:
(57) Test Laboratory: Chempro Analytical Services Laboratories, Inc.; Ref No.: AR No. 539-c-11
(58) Model: BioCleaner 1200 m3 system [16 HP]
(59) Test Date: SampleJun. 9, 2011; AnalysisJun. 11-17, 2011
(60) Sample Source: WastewaterEffluent (1)
(61) Methodology: Based on Standard Methods for the Examination of Waste and Wastewater 20.sup.th Edition. APHA, AWWA, WEF, Washington, D.C. 1998
(62) TABLE-US-00004 Analyte(s) Method Result(s), mg/L 1. Ammoniacal Nitrogen Kjeldahl-Titrimetric 1.00 2. Total Nitrogen Kjeldahl-Titrimetric 1.71 3. Total Phosphate Colorimetric 0.52
Test Results 5:
Test Laboratory: Chempro Analytical Services Laboratories, Inc.; Ref No.: AR No. 597-c-11
Model: BioCleaner 1200 m3 system [16 HP]
Test Date: SampleJun. 29, 2011; AnalysisJul. 2-16, 2011
Sample Source: Wastewater (2)/ROB MNL
Methodology: Based on Standard Methods for the Examination of Waste and Wastewater 20.sup.th Edition.
APHA, AWWA, WEF, Washington, D.C. 1998
(63) TABLE-US-00005 Result(s), mg/L Influent Effluent Analyte(s) Method(s) LC-1662 LC-1663 1. Total Nitrogen Kjeldahl-Titrimetric 48.25 3.92 2. Ammoniacal Nitrogen 30.38 2.10 3. Total Phosphate Colorimetric 11.96 2.82
(64) The results of Test 4 and 5 illustrate that after treatment by one of the models of floating bioreactor system 100 of the present invention, the overall quality of waste water improved significantly in three main areas including the drastic reduction of the level of total nitrogen, ammoniacal nitrogen and total phosphate.
(65) It will be understood based upon the foregoing results of Tests numbers 2-5 that performance of waste reduction and bio-cleaning of water in streams, settling tanks or ponds, aquariums as well as septic systems can be enhanced using the floating and submerged bioreactors of the present invention.
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(67) To sufficiently aerate a 100 gallon tank, air pump 414 should be around 5 watts of power or approximately 0.07 watts of power per gallon of water. In one embodiment, regularly clean filter and the inner wall of the tank to prevent forming of biofilms. The system 400 works best in conjunction with a carbon filter 409.
(68) The advantages of using aquarium bioreactor and aerator system 400 include no odor, no sedimentation, controlled water pH value, various set microbes for controlling nitrogen cycle, water and energy conservation, fishes that are more resistant to diseases, no need for mechanical filter and no chemicals needed. The present invention reduces the level of ammonia in wastewater, by converting it into nitrates and/or nitrites which can be filtered for removal.
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(70) In one embodiment, aquarium bioreactor and aerator system 400 helps facilitate the task of maintaining a healthy aquarium. Instead of changing water everyday, it only requires changing an approximate 20 percent of the water, once every 6 months. In general, the aquarium set up is identical to aquariums without aquarium bioreactor and aerator system 400, including carbon filters 409 for removal of particulate, and regular aeration pump for providing oxygen to fish 410. Water still needs to be replenished every 2 or 3 days to compensate for evaporative loss.
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(73) By continuous adding a desired microbial population such as a combination of lactobacillus, nitrifiers and denitrifiers, and saprotrophic bacteria directly into waste water 530 to be treated, the present invention 500 allows for demand growth and microbial acclimation based on the waste content within the said environment. The microbial agents generated by the present invention 500 are provided with a continuous supply of oxygen and/or nutrients by diffuser unit 508, such microbial agents can more effectively mineralize waste within an environment 530 being treated. The present invention 500 can specifically makes the septic tank 512 of houses into a small sewage treatment plant. Over time, the in-situ microbial addition provided by home septic bioreactor and aerator system 500 of the present invention shall make waste water 530 to acceptable discharge level.
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(75) Water 609 is aerated in an airlift device by use of a diffuser. When the diffuser is submerged in water 609, the movement of gas through the device causes bubbles to emerge from the pores and into the water 609. In one embodiment, the aero dynamic mixer bioreactor and aerator system 600 uses a patented porous rubber houses as a diffuser.
(76) The present invention 600 is comprised of a series of porous diffusers called Aerogrids arranged in a way that they are in a straight line. These aeration diffusers are positioned in fiberglass frames that are supported by floaters 603.
(77) As best shown in
(78) Although the inventions herein is to be understood that these are merely illustrative of the principles and applications of the present inventions. Therefore, it is understood that numerous modifications may be made to the illustrative embodiments and that other modifications maybe devised without departing from the scope and functions of the inventions as defined by the claims to be followed.
(79) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. Although any methods and materials similar or equivalent to those described can be used in the practice or testing of the present invention, the preferred methods and materials are now described. All publications and patent documents referenced in the present invention are incorporated herein by reference.
(80) While the principles of the invention have been made clear in illustrative embodiments, there will be immediately obvious to those skilled in the art many modifications of structure, arrangement, proportions, the elements, materials, and components used in the practice of the invention, and otherwise, which are particularly adapted to specific environments and operative requirements without departing from those principles. The appended claims are intended to cover and embrace any and all such modifications, with the limits only of the true purview, spirit and scope of the invention.