Intermediate storage
09657553 ยท 2017-05-23
Assignee
Inventors
Cpc classification
Y10T137/0318
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/86002
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/85954
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A subsea system is for uptake and supply of a liquid. The system comprises a storage tank having at least one outlet, a valve assembly, a pump having a high-pressure side and a low-pressure side, and a feed line. The outlet is in fluid communication with a lower internal volume of the tank, and the valve assembly. The low-pressure side of the pump and the feed line are in fluid communication with the outlet, and the valve assembly is arranged on the feed line, and the feed line is bypassing the pump, such that said pump may withdraw liquid from the tank when the valve assembly on the feed line is closed.
Claims
1. A subsea system for uptake and supply of a liquid from and to at least one mechanical devices, the system comprising: a storage tank arranged for being filled with the liquid and having at least one outlet, the at least one outlet being in fluid communication with a lower internal volume of the storage tank, a valve assembly being arranged on a feed line, a pump having a high-pressure side and a low-pressure side and configured to supply the liquid from the storage tank to the subsea system, and a return line being connected to the high-pressure side of the pump, the valve assembly, the low-pressure side of the pump and the feed line being in fluid communication with the at least one outlet, wherein a closed, liquid-free volume is defined in an upper portion of the storage tank above a liquid volume surface of the storage tank, the feed line is connected to the low-pressure side of the pump and to at least one of the at least one outlet, such that the pump may withdraw liquid from the storage tank when the valve assembly on the feed line is closed, thereby reducing the pressure in the liquid-free volume to a level substantially below ambient liquid pressure, the opening of the valve assembly allowing liquid to flow from the at least one mechanical device to the storage tank, wherein the at least one mechanical device is subjected to a pressure difference between ambient water and the liquid-free volume and accordingly starts generating hydraulic power.
2. A system according to claim 1, wherein the at least one outlet is in fluid communication with the lower internal volume of the storage tank via a vertical riser pipe.
3. A system according to claim 1, wherein the at least one outlet is arranged in a lowermost part of the storage tank.
4. A system according to claim 1, wherein the pump comprises an intake on the low-pressure side, and the intake is arranged below the at least one outlet of the storage tank.
5. A system according to claim 1, wherein the pump is a positive displacement pump.
6. A system according to claim 5, wherein the pump comprises at least one reciprocating unit.
7. A system according to claim 1, wherein the low-pressure side of the pump is in fluid communication with the feed line at a point between the storage tank and the valve assembly.
8. A system according to claim 1, wherein the valve assembly is an on/off valve, a back-pressure regulator or any other valve, or combination of valves, suitable for controlling liquid flow through the feed line.
9. A system according to claim 1, wherein the feed line is in fluid contact with the hydraulic fluid of a hydraulic actuator, the fluid barrier of a subsea motor chamber, or in fluid contact with any fluid system requiring, or benefiting from, regulation of the fluid pressure of the fluid system.
10. A system according to claim 1, wherein the return line is in fluid communication with the high-pressure side of the pump.
11. A system according to claim 10, wherein the return line is in fluid communication with the feed line at a point on the feed line situated opposite the valve assembly in relation to the storage tank.
12. The use of a system according to claim 1, for regulating pressure of fluids in a subsea system, the fluids comprising hydraulic fluids, barrier fluids and any oil- or water-based fluids.
13. The use of a system according to claim 12, wherein the subsea system is a production pipe line, a pump, an actuator, an hydraulic pressure booster or a fluid storage tank.
14. The use of a system according to claim 13, wherein the pump is a subsea booster pump.
15. A method for obtaining a subsea system capable of rapid uptake of a liquid, wherein the method comprises: filling a storage tank, having at least one outlet, with a liquid; arranging the storage tank with the at least one outlet being in fluid communication with a lower internal volume of the storage tank; defining a closed, liquid-free volume in an upper portion of the storage tank above a liquid volume surface of the storage tank; interconnecting the storage tank and an external volume in need of supply of the liquid; supplying the external volume with liquid by withdrawing at least parts of the liquid from the storage tank by use of a positive displacement pump in fluid contact with the at least one outlet, thereby reducing pressure in the liquid-free volume to a level substantially below ambient liquid pressure; and in case of undesirable pressure rise in the external volume, refilling the storage tank through a feed line by opening a valve assembly arranged on the feed line.
16. A subsea system for uptake and supply of a liquid from and to at least one mechanical device, the system comprising: a storage tank arranged for being filled with the liquid and having at least one outlet, the at least one outlet being in fluid communication with a lower internal volume of the storage tank, a valve assembly being arranged on a feed line, a pump having a high-pressure side and a low-pressure side, and a return line being connected to the high-pressure side of the pump, the valve assembly, the low-pressure side of the pump and the feed line being in fluid communication with the at least one outlet, wherein a closed, liquid-free volume is defined in an upper portion of the storage tank above a liquid volume surface of the storage tank, the feed line is connected to the low-pressure side of the pump and to at least one of the at least one outlet, such that the pump may withdraw liquid from the storage tank when the valve assembly on the feed line is closed, thereby reducing the pressure in the liquid-free volume to a level substantially below ambient liquid pressure, the opening of the valve assembly allowing liquid to flow from the at least one mechanical device to the storage tank, wherein the at least one mechanical device is subjected to a pressure difference between ambient water and the liquid-free volume and accordingly starts generating hydraulic power, wherein the pump comprises an intake on the low-pressure side, and the intake is arranged below the at least one outlet of the storage tank.
17. A subsea system for uptake and supply of a liquid from and to at least one mechanical device, the system comprising: a storage tank arranged for being filled with the liquid and having at least one outlet, the at least one outlet being in fluid communication with a lower internal volume of the storage tank, a valve assembly being arranged on a feed line, a pump having a high-pressure side and a low-pressure, and a return line being connected to the high-pressure side of the pump, the valve assembly, the low-pressure side of the pump and the feed line being in fluid communication with the at least one outlet, wherein a closed, liquid-free volume is defined in an upper portion of the storage tank above a liquid volume surface of the storage tank, the feed line is connected to the low-pressure side of the pump and to at least one of the at least one outlet, such that the pump may withdraw liquid from the storage tank when the valve assembly on the feed line is closed, thereby reducing the pressure in the liquid-free volume to a level substantially below ambient liquid pressure, the opening of the valve assembly allowing liquid to flow from the at least one mechanical device to the storage tank, wherein the at least one mechanical device is subjected to a pressure difference between ambient water and the liquid-free volume and accordingly starts generating hydraulic power, and wherein the return line is in fluid communication with the feed line at a point on the line situated opposite the valve assembly in relation to the storage tank.
Description
SHORT DESCRIPTION OF THE DRAWINGS
(1) The invention is described with reference to
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE DRAWINGS
(12) A relevant solution for achieving pressure equalization might be to establish a chamber with a flexible contact surface to the surrounding water. In principle, this can often be an appropriate solution since fluid must be delivered from subsea systems that often have a higher pressure than the surrounding water. Liquid that is dumped to such a chamber can optionally be reused by having it pumped back to the system in a controlled manner. An alternative solution might be to use compressed gas to generate low pressure in an expandable storage chamber. One such concept is outlined in
P.sub.I*A.sub.I=P.sub.II*A.sub.II+P.sub.III*A.sub.III
We take as an example; =AII=AIII=AI/2 Ambient pressure (PI)=100 bara (about 10(00 meters) The gas pressure (PII)=150 bara
When these values are inserted in the formula we find; PIII=50 bara. le the storage chamber obtains a pressure that is 50 bar below ambient pressure. This would ensure that the chamber I, for most purposes, will absorb liquids sufficiently fast. The disadvantages of such a solution would be that the storage capacity, represented by the volume of chamber II, will be small compared to the size of the pressure equalization arrangement. Hence, a large capacity may require a disproportionate size on the subsea installation. The system of the invention, described below, provides an excellent solution to the needs described above, without the disadvantages of the system shown in
(13) Two embodiments of a system for storing and supplying liquid according to the present invention are shown in
(14) Units 7, 9, 11 are interconnected by a pipe or hose system as shown in
(15) Storage tank 7 should contain the least possible amount of vapor and gas. The amount of vapor and gas in the tank 7 can be minimized by initially having the tank 7 oriented with an outlet 8 oriented upward (as shown in
(16) A pumping device that shall be able to remove liquid from a virtually pressure free storage tank can not be constructed as a conventional suction pump. Positive displacement pumps are suitable for this. Such a pump arrangement is preferably based on one or more reciprocating piston units, wherein the displacement of each piston unit along one displacement direction is used to limit a liquid flow from the storage tank, and to push the majority of this into an expanding pump chamber. Similarly, the opposing displacement of the piston is used to squeeze the pump chamber together, and thereby squeeze fluid out of the pump arrangement.
(17) In the embodiment shown in
(18) In the embodiment shown in
(19) The functional principle of a pump, suitable for use as pump 9 in a system according to the present invention, is described with reference to
(20) The movement of the piston unit is preferably provided by having the piston rod 19 connected to a reciprocating actuator that is driven by hydraulic power from a not shown hydraulic pump in combination with a direction controlling valve. This is considered as prior art, and are not described further.
(21) Position a) shows the piston unit 14 in the left end position when the offset to the right is starting up. In this situation, the pump chamber VI has its smallest volume. The pump arrangement is filled with fluid via a channel 21 which is connected to the storage tank outlet 8. Position b) illustrates that the piston unit has come quite far to the right, and the spring-loaded piston 22 is now limiting chamber VII. The piston units 14 movement to the right causes reduction in chamber VII volume, whilst chamber VI volume is being increased Thus the pump chamber VI becomes filled with fluid via channel 20 and the check valve 17. This liquid filling will not start until the piston unit has moved so far to the right that the chamber VII is bounded by the piston 22. Liquid volume bounded in chamber VII is greater than the volume of the pump chamber VI, which therefore will be completely filled up.
(22) Position c) shows the piston unit 14 at the right end position. Chamber VI is filled with liquid and can not absorb all of the liquid that was captured by the chamber VII. The remaining amount of liquid in chamber VII has prevented the piston 22 from following the last part of the rightward movement of the piston unit 14. Accordingly, the spring 18 becomes slightly compressed.
(23) Position d) shows the situation after the piston unit 14 has completed the bulk of his left-directed movement that pumps the fluid through the check valve 15 and through the outlet 16. In the illustrated position, chamber VII is again been opened up, so that more liquid flows into it. Piston unit 14 is moved further towards left end position, and the duty cycle is then repeated.
(24) Gravity ensures that the remaining liquid always fill up the low-lying portion of the storage tank. The upper part will contain only vapor and little gas, and the pressure in the storage tank will fall to the fraction of 1 bara as soon as the pump 9 has removed some fluid. The pump arrangement described here is able to pump all the liquid from the storage chamber. The storage tank 7 can thus be emptied so that it is ready to absorb an amount of liquid on the size of the tank total interior volume.
(25) It would be easy to ensure that the storage tank capacity is maintained. Normally there is no possibility of gas intrusion, which otherwise could reduce the storage capacity. Any intrusion of fluid can be detected by level gauges arranged in the storage tank.
(26) The valve assembly 11 is in the simplest version a remote open/shut-off valve, but this will vary according to the actual application of the invention.
(27) The following description will focus on four key uses of the invention: Elimination of harmful pressure buildup Intermediate storage of barrier fluid Operation of actuators, or Production hydraulic energy
(28) In addition to this application, the system of the invention could be used in any context where it is required to remove and later on reuse liquid in subsea installations.
(29)
(30) The same storage tank 7 can be utilized for securing multiple volumes, each volume then preferably being connected to a separate valve assembly 11. It is also possible to connect several pump arrangements to the same tank 7, and to pump received fluid to any desired destination.
(31) Another important application of the invention has been to provide a system for intermediate storage and reuse of the barrier fluid in electric high-power equipmentsuch as subsea booster pumps, see
(32) In the following, subsea booster pumps will be used for simple exemplification. It is today normal to dump the barrier fluid from these pumps into the well streampreferably via the pump module. Upon stopping of the pump, the engine compartment is quickly cooled down. This means that the barrier fluid in quantities of up to 40 liters must be supplied relatively quickly to prevent a dangerous pressure drop in the motor chamber. Up to now the compensation of this fluid is preferably provided by means of accumulators, which are supplied with fluid under pressure via an umbilical from the surface. At great depths the umbilical is very long, and a replenishment of the above mentioned quantities can take up to one day. Because there is always a risk of accidental stop of the pump, the liquid accumulators must at all times contain sufficient amount of liquid to compensate for at least one stop. it may take a long time before it is relevant to restart the pump if a couple of accidental breakdown occurs within a relatively short period.
(33) There is a continuous consumption of barrier fluid because the rotary seals have a certain leakage. This leakage is normal in size from 1 to 2 liters per day. Significant cost reductions and time savings can be achieved by focusing on reuse of barrier fluid that had to be removed, so that umbilical can be dimensioned to compensate only for consumption.
(34)
(35) The control valve 27 compensates for an increase in the reference pressure by delivering fluid from HP liquid supply unit 25. Upon drop in the reference pressure, regulator 28 comes into operation and dumps fluid from the motor chamber to the pump inlet as required. The pressure variations are usually small and represent little loss of barrier fluid.
(36) If the pump stops, the motor chamber must have a supply of fluid. The volume that must be supplied may typically be 25-40 liters. This is taken from the HP liquid supply unit 25, which will later on be compensated for the fluid that has been delivered via an umbilical 26.
(37) When the pump is re-started, the liquid in the engine compartment is quickly heated and expands correspondingly. Hence, a liquid volume, corresponding to what was previously refilled, will be dumped into the pump and thus follow the well flow to the surface. For booster pumps that are operating at great depths, the supply pressure to the control valve 27 can typically be in the range 400 to 1000 bara. Due to low compressibility in highly pressurized gas, the HP liquid supply unit 25 may be of considerable size, especially if one wants to have a certain buffer with respect to volume of liquid that can be supplied.
(38)
(39) A third important application of the invention is to provide a system for medium and large depths that is suitable to generate driving force for actuators or to provide hydraulic power.
(40)
(41) In many contexts are hydraulic pressures being used for operation of valves, for establishing locking forces etc. In an application as in
(42) The force that can be produced in this manner is illustrated by the following calculation example that is referring to the actuator of
(43) We assume a piston 31 has a diameter of 15 cm, and the installation is positioned at 400 meters depth. This means that the piston area A=*7.52=176.7 cm2. When opening the valve assembly 11, the actuator will generate a force corresponding to:
F=41 kp/cm2*176.7 cm2=7 tons.
(44) This is not an unreasonable actuator size, and a force of this size is considered to be ample to operate many types of valves. An offset of for example 50 cm would require a volume of 8.8 liters being occupied by storing tank. If desired, this could be accomplished in a few seconds by appropriate choice of pipe dimensions. For the same actuator sizing, the generated power increases linearly with depth. For example, at 2000 msw, the power that can be generated by a corresponding actuator is;
F=201 kp/cm2*176.7 cm2=35.5 tons.
If there is a need for quick resetting of the actuators, one may use a setup as shown in
(45) In certain situations, one needs to have access to hydraulic energy in order to perform necessary operations. Such hydraulic energy can be produced by utilizing the pressure difference between the ambient water pressure and a low pressure, using an actuator in which the piston rod is enlarged and adapted to establish pressure in a liquid filled volume. Such a solution is outlined in
(46) In U.S. Pat. No. 6,202,753 B1 a similarly designed cylinder is used to generate hydraulic pressure energy by correspondingly ensuring that the chamber III is bounded in a state in which pressure is low or possibly vacuum.
(47) The functioning of the patented embodiment and present invention differ in significant respects, which includes. in the present invention, unlike the embodiment of that patent, chamber III is filled with liquid at any time. Leakage through the seal must be quite large before an embodiment in accordance with present invention will cease to function; the hydraulic pressure is normally not generated by putting the upper side of the piston 32 in contact with the surrounding water, but by opening the valve assembly 11 towards a practically pressure free storage tank 7; the present invention makes it possible to reset the hydraulic capacity in one single operationbased on pumping back the liquid that was emitted from chamber III during the generation of hydraulic power.
(48) Otherwise, by employing various embodiments of the invention, one can address the same functions as shown in the above patent, with respect both to generate hydraulic energy and to establish the necessary locking force to for example a Blow-out preventer.
(49) At large depths, an embodiment outlined in
(50) At smaller depths, it may be advantageous to connect the cylinder towards a HP liquid supply unit as shown in
(51) In this embodiment one can keep the gas accumulators in the HP liquid supply unit at a relatively low pressure level, and thus take advantage of good gas compressibility.
(52) To further exploit the capacity of the aforementioned gas accumulators, a pressure reducer valve 36 can be arranged between the gas reservoirs and the liquid filled accumulators. The outlet pressure from this valve is preferably pre set to equal the lowest pressure level required to generate the desired force.
(53)
(54) In order to have the HP liquid supply unit recharged and ready for re-activation, the gas must be returned to the gas accumulators. The easiest way to achieve this is to arrange a check valve on the pressure reducer valve. Upon activation of the pump, the pressure downstream of the pressure reducer valve quickly becomes greater than the pressure in gas accumulators. The check valve (not shown in the figure) will then open and allow gas to charge the accumulators.