Double colored nail applique having an ultraviolet cured layer, method of making and using
09655430 ยท 2017-05-23
Assignee
Inventors
Cpc classification
B05D3/067
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A double colored nail appliqu, method of manufacturing and using, the appliqu having two different decorations sequentially via the user removing the top coat of a second colored enamel layer to expose an underlying base coat with a different, first colored enamel layer. The base coat is covered by a UV adhesive layer that protects it during the removal of the top coat. The nail appliqu may further comprise a metallic foil layer directly above or below the UV layer; a design imprinted on the top or bottom coat of enamel; and, a clear coat of enamel covering the top coat. Removal of the top coat(s) by the user does not damage the underlying coats/layers. Therefore, one nail appliqu can be used to offer two different appearing manicures without having to apply a new nail appliqu.
Claims
1. A method of changing the decoration of a nail appliqu, by a user, from a first decoration to a second decoration, comprising the steps of: a. providing a nail appliqu with a first decoration, comprising: i. a substrate layer; ii. a first adhesive layer onto the substrate layer; iii. a partially-cured base coat comprising a first colored enamel on top of the first adhesive layer; iv. a translucent or a translucently pigmented second adhesive UV layer on top of the base coat, wherein the second adhesive UV layer is curable by exposure to ultraviolet radiation and is able to protect the base coat from damage; v. a partially-cured top coat comprising a second colored enamel on top of the second adhesive UV layer, wherein said top coat is manually separable from said second adhesive UV layer; vi. wherein the nail appliqu is stretchable with the base coat, the second adhesive UV layer, and the top coat stretchable at substantially the same rates as each other; b. detaching the first adhesive layer of the nail appliqu from the substrate layer; c. applying the first adhesive layer onto a surface of a human nail wherein the adhesive layer secures the nail appliqu to the surface of the nail; d. cutting the nail appliqu to more closely conform to the shape of the human nail, and allowing the nail appliqu to dry completely; and, e. changing the nail appliqu decoration by the user manually removing the entire top coat comprising the second colored enamel by the user without damaging the nail appliqu to provide the appliqu with a second decoration comprising the translucent or translucently pigmented second adhesive UV layer covering the base coat comprising the first colored enamel, wherein the remaining applique layers remain fully intact.
2. The method of changing the decoration of a nail appliqu of claim 1, further comprising: a. providing atop the second adhesive UV layer of the nail appliqu a metallic cold-stamped foil layer comprising a porous metal film with a plastic sheet removed; b. passing ultraviolet radiation through the porous metal film to cure the second adhesive UV layer; c. changing the nail appliqu decoration by the user manually removing the entire top coat without damaging the underlying layers, to display the appliqu with a second decoration comprising the metallic foil layer, and the translucent or translucently pigmented second adhesive UV layer covering the base coat comprising the first colored enamel, wherein the remaining appliqu layers are fully intact.
3. The method of changing the decoration of a nail appliqu of claim 1, further comprising providing a design imprinted on the top coat comprising the second colored enamel layer and/or on the base coat comprising the first colored enamel layer.
4. The method of changing the decoration of a nail appliqu of claim 1, further comprising: a. providing atop the second adhesive UV layer a metallic cold-stamped foil layer of a metallized plastic sheet comprising a porous metal film with a plastic sheet removed; b. passing ultraviolet radiation through to cure the second adhesive UV layer; and c. changing the nail appliqu decoration by the user manually removing the entire top coat and the entire metallic cold-stamped foil layer without damaging the underlying layers to display the appliqu with a second decoration comprising the translucent or translucently pigmented second adhesive UV layer covering the base coat comprising the first colored enamel, wherein the remaining appliqu layers are fully intact.
5. The method of claim 1, wherein the entire top coat is peeled off to expose the underlying layer, and without damaging the second UV adhesive layer, or the base coat comprising the first colored enamel layer.
6. The method of claim 2, wherein the entire top coat is peeled off to expose the underlying metallic cold-stamped foil layer, and without damaging the metallic cold-stamped foil layer, the second adhesive UV layer, or the base coat comprising the first colored enamel layer.
7. The method of claim 4, wherein the top coat and the metallic cold-stamped foil layer are peeled off without damaging the second adhesive UV layer, or the base coat comprising the first colored enamel layer.
8. The method of claim 2, wherein the base coat, the second adhesive UV layer, the metallic cold-stamped foil layer, and the top coat are coextensive with each other in an uncured state, a partially-cured state, and a cured state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present invention, reference is made to the following detailed description of the invention considered in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE INVENTION
Nail Appliqus Double Colored/Design
(7) In some embodiments, the present invention includes a multi-layered nail appliqu having a different color/design in first and second layer of nail enamel. In a method according to an embodiment of the present invention, the nail appliqu is built up in a layer-by-layer fashion on top of a releasable substrate. The nail appliqu is soft and stretchable to cover a user's fingernail or toenail, but is hardened (e.g., with the aid of a user's body heat, or at room temperature) when it is applied to the fingernail or toe nail. For the purposes of the present disclosure, fingernails and toenails are referred to, collectively, as nails.
(8)
(9) The nail applique may further comprise a top coat of a clear nail enamel (not shown) covering the second coat 20. The second adhesive layer 18 includes an adhesive substance that may be cured (e.g., gelled and/or hardened) by exposure to ultraviolet radiation (also referred to as UV radiation), and is also referred to herein as a UV adhesive layer.
Nail Appliqus with Metallic Foil
(10) In some embodiments, the present invention includes a dual color/design multi-layered nail appliqu having metallic foil or film as at least one of the layers (nail appliqu) residing between the two layers of partial dried nail enamel of different color/designs and a UV cured layer. In a method according to an embodiment of the present invention, the nail appliqu is built up in a layer-by-layer fashion on top of a releasable substrate. By way of a non-limiting example as illustrated in
(11)
(12) As illustrated in
(13) The second UV adhesive layer 38 includes an adhesive substance that may be cured (e.g., gelled and/or hardened) by exposure to ultraviolet radiation (also referred to as UV radiation), and is also referred to herein as a UV adhesive layer.
(14)
(15)
(16) Turning now to the materials that may be used to form the layers of the nail appliqu 10, 30, 50, 80 of
(17) Turning to the first adhesive layer 14, 34, 64, 84 in
(18) Nail appliqu with partially-dried/cured enamel: Turning to the base coat of the first nail enamel layer with a first design/color 16, 36, 66, 86, and the second nail enamel layer with a second design/color 20, 42, 72, 92 in
(19) The nail enamel may be organic solvent-based, or aqueous-based, or be of a UV-curable type. Desirable physical properties and compositions of the nail enamels will depend on such factors as the method of applying the two color/design layers, or the temperature at which the layers are to be cured. Organic solvent-based nail enamels having viscosities of 1500-4000 centipoise (60 rpm) at room temperature (e.g., about 20 C.) may have particular utility in the present invention. Nail enamel properties and formulations are discussed in the aforesaid U.S. patent application Ser. No. 11/126,862 with regard to nail enamel appliqus, any may readily be adapted by those having ordinary skill in the art to produce clear coats suitable for use with the present invention.
(20) Design Layers:
(21) the base coat of the first nail enamel layer with a first design/color 16, 36, 66, 86, and the second nail enamel layer with a second design/color 20, 42, 74, 94 in
(22) A variety of combinations of the two layers are envisioned herein, such as: a base coat of a solid first color and a second top coat of a solid second color comprising a design imprinted thereon that when manually removed by the user (e.g. nail polish or rubbing with soft cloth) leaves the base coat displaying the first solid color and protected by a UV cured layer with or without a metallic foil layer adjacent to the UV layer; vice versaa base coat with a solid first color comprising a design pattern imprinted thereon and protected by a UV cured layer with or without a metallic foil layer; two solid colored layers; a base coat with a design imprinted thereon that is covered by a protective UV layer that is exposed when a second colored layer is removed.
(23) In one embodiment of the present invention, the top coat 74 in
(24) The layer directly beneath the UV layer (e.g. the base coat in
(25) The UV adhesive layer 18, 38, 56, 76 in
(26) In another embodiment, the UV layer has a composition range, by weight, of: 10-25% Polyurethane resin; 1-25% Epoxy resin; 1-20% Polyacrylate resin; and 1-10% Photoinitiators and stabilizers.
(27) Additionally, numerous other materials are available commercially for use in the UV layer, and include polyurethane resins, epoxy resins, polyacrylate resins, and mixtures thereof. Additionally, a chemical blend of the UV layers may comprise one or more of the following compounds: acrylates, methacrylates, methyl acrylates, urethane or polyurethane(meth)acrylates, urethane methacrylates, ethyl methacrylate (EMA), polymethyl methacrylate (PMMA), hydroxyl ethyl acrylate (HEMA), triethylene glycol dimethacrylate, aliphatic urethane acrylates, aromatic urethane acrylates, lauryl acrylate, isooctyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, hydroxypropyl acrylate, butyl methacrylate, isobutyl methacrylate, isobornyl methacrylate, isobornyl acrylate, 1,3-D glycol diacrylate, neopentyl glycol diacrylate, (2) propoxylatedneopentyl glycol diacrylate, polyethylene glycol dimethacrylate, triethylene glycol oxide dimethacrylate, tripropylene glycol diacrylate, trimethylolpropanetriacrylate, pentaerythritoltriacrylate, and (3) propoxylatedtrimethylol propane triacrylate.
(28) Turning to the metal foil or film layer 40, 58, 78 in
(29) In a method of fabricating a nail appliqu, according to an embodiment of the present invention, a laminated sheet of material is prepared having the layered structure desired for the nail appliqu. The sheet is built up in a layer-by-layer fashion on the releasable substrate 12, 32, 62, 82 by a continuous fabrication process. Such a continuous process is discussed in the aforesaid U.S. patent application Ser. No. 11/126,862 with regard to nail enamel appliqus, and suitable adaptations of this process for use in the present invention will be apparent to those having ordinary skill in the art and in possession of the present disclosure.
(30) Using nail appliqu 10 in
(31) Turning to base coat 16, nail enamel is applied directly to the adhesive layer 14, so as to cover the adhesive layer 14, and form a smooth surface for subsequent application of the UV adhesive layer 18. Nail enamels containing organic solvents or water may be heated to evaporate a portion of the solvents or water, thus partially curing the base coat 16. The evaporation step may also be performed at room temperature, depending on the composition of the nail enamel used and the thickness of the base coat 16. The temperature and dwell time for this process are a matter of engineering choice, as they should be coordinated with the overall process rate and the desired quality of the final product. In embodiments of the present invention, a portion of the solvent or water is allowed to remain in the enamel (i.e., the enamel is partially-cured), so that the base coat 16 has a desired degree of stretch ability. If UV-curable nail enamel is used, a heating step may not be needed, since the typical UV-curable enamel typically would not contain solvents or water. Instead, the enamel would be exposed to UV radiation to initiate the curing process. The duration and intensity of the exposure would depend on the formulation of the nail enamel, and would be understood by those knowledgeable in the relevant chemical art, or could be selected according to instructions provided by the manufacturer of the nail enamel.
(32) Turning to the UV adhesive layer 38 and foil layer 40 as illustrated in the embodiment of
(33)
(34) After the foil layer 40 is applied, the UV-curable mixture is exposed to UV radiation through the porous metallic foil to initiate the curing process. As discussed with respect to the UV nail enamel of some embodiments of base coat 36, the duration and intensity of the exposure would depend on the formulation of the UV-curable mixture, and would be understood by those knowledgeable in the relevant chemical art, or could be selected according to instructions provided by the manufacturer of the adhesive.
(35) Turning to the second nail enamel color/design layer 42, it is applied directly over the foil layer 40, so as to cover the foil layer 40 and the UV adhesive layer 38. The second color/design layer 42 can include a single layer or multiple layers of nail enamel. Nail enamels containing organic solvents or water may be heated to evaporate a portion of the solvents or water, thus partially curing the second (and first) color/design layers. The evaporation step may also be performed at room temperature, depending on the composition of the nail enamel used and the thickness of the layer 42. As with the base coat 36, the temperature and dwell time for this process are a matter of engineering choice, as they should be coordinated with the overall process rate and the desired quality of the final product. In embodiments of the present invention, a portion of the solvent or water is allowed to remain in the enamel (i.e., the enamel is partially-cured), so that the second layer 42 has a desired degree of stretch ability. If UV-curable nail enamel is used, a heating step may not be needed, since the typical UV-curable enamel typically would not contain solvents or water. Instead, the enamel would be exposed to UV radiation to initiate the curing process. The duration and intensity of the exposure would depend on the formulation of the nail enamel, and would be understood by those knowledgeable in the relevant chemical art, or could be selected according to instructions provided by the manufacturer of the nail enamel.
(36) Laminated Sheets and Method of Use
(37) When the top coat 20, 42, 52, 72 in
(38) In some of the embodiments of the invention discussed above, the laminated sheet, and thus the nail appliqus, includes a small amount of solvent to keep the appliqus stretchable until they are used. Thus, the appliqu set 100 is sealed inside a package (not shown) that includes a vapor barrier to prevent the loss of solvent from the appliqus.
(39) To use the nail appliqu, the user opens the package and removes the desired appliqu 102, 104, 108, 110, 112 from the connector 114. The user separates the appliqu from its substrate, and applies the adhesive layer (e.g. layer 14, 34, 64, 84 of
(40) When the user desires to change the decoration of the nail appliqu, they merely remove the top coat(s) down to the UV layer comprising clear enamel and/or colored enamel and/or imprinted designs (e.g.
(41) It will be understood that the embodiments described herein are merely exemplary and that a person skilled in the art may make many variations and modifications without departing from the spirit and scope of the invention. All such variations and modifications are intended to be included within the scope of the invention, as embodied in the appended claims.