Electromagnetic damper
09657806 ยท 2017-05-23
Assignee
Inventors
Cpc classification
F16F15/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G17/06
PERFORMING OPERATIONS; TRANSPORTING
F16F15/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G13/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16F15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G17/06
PERFORMING OPERATIONS; TRANSPORTING
B60G13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electromagnetic damper includes a torque detection unit that detects a torsional torque of an output shaft of an electric motor or a torsional torque of a transmission shaft, which transmits an external vibration to the electric motor, and a control device that controls the electric motor. The control device controls the electric motor so as to cancel the torsional torque detected by the torque detection unit.
Claims
1. An electromagnetic damper comprising: an electric motor having an output shaft to generate an damping force; a transmission member provided with the electromagnetic damper and configured to receive an external vibration force, the transmission member being connected to the output shaft and configured to transmit the external vibration force to the output shaft of the electric motor so as to damp the external vibration force by the damping force; a torque detector configured to detect a torsional torque of at least one of the output shaft of the electric motor and the transmission member; and a control device that controls the electric motor in a manner that cancels the torsional torque detected by the torque detector, in accordance with the detected torsional torque.
2. The electromagnetic damper according to claim 1, wherein the transmission member is a threaded shaft provided with a nut screwed onto the threaded shaft, the nut receiving the external vibration force, thereby moving with respect to the threaded shaft in an axial direction thereof in a manner that converts the linear motion of the nut into rotation of the threaded shaft which rotates the output shaft of the electric motor.
3. The electromagnetic damper according to claim 1, wherein the transmission member receives the external vibration force, thereby moving in its axial direction, and wherein the transmission member has a rack gear formed thereon along the axial direction, and the output shaft of the electric motor has a pinion gear, the rack gear and the pinion gear engaging each other in a manner that converts the linear motion of the transmission member into rotation of the pinion gear and the output shaft of the electric motor.
4. The electromagnetic damper according to claim 1, wherein the transmission member is a rotary arm which has a first end and second end, the first end receiving the external vibration force, the second end being connected to the output shaft of the electric motor in such a manner that the rotary arm rotates with the output shaft at the second end in response to the external vibration force input to the first end, thereby rotating the output shaft.
5. The electromagnetic damper according to claim 1, wherein the electromagnetic damper is installed in a suspension device of a vehicle.
6. The electromagnetic damper according to claim 5, wherein the control device receives a signal of a steering angle or a steering angle speed of a steering of the vehicle and controls the electric motor in a manner that reduces a degree of canceling the torsional torque as the steering angle or the steering angle speed of the steering increases.
7. The electromagnetic damper according to claim 5, wherein the control device receives a signal of a vehicle speed of the vehicle and controls the electric motor in a manner that reduces a degree of canceling the torsional torque as the vehicle speed of the vehicle increases.
8. The electromagnetic damper according to claim 1, wherein the control device comprises, a reference control amount calculator that calculates a reference control amount for controlling the electric motor, a correction control amount calculator that receives and corrects the reference control amount by reflecting a difference between the detected torsional torque and a reference torque corresponding to the reference control amount in the reference control amount, thereby obtaining a correction control amount, and an electric motor controller that receives the correction control amount and controls the electric motor on the basis of the correction control amount.
9. The electromagnetic damper according to claim 1, wherein the torque detector is a magnetostrictive torque sensor attached to said at least one of the output shaft of the electric motor and the transmission member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(3)
(4)
(5)
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(9)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A. One Embodiment
A1. Configuration of Vehicle 10
A1-1. Overall Structure of Vehicle 10
(10)
(11) The sensors 14 include a torque sensor 20, a vehicle speed sensor 22, a steering angle sensor 24, and a current sensor 26. The torque sensor 20 detects a torsional torque Td (hereinafter also referred to as torque Td or detected torque Td) applied to a part (an output shaft 60 of a motor 56 to be described later) of the damper 12.
(12) As the torque sensor 20 of the embodiment, a magnetostrictive torque sensor, for example, may be used. Note that although two torque sensors 20 are shown in
(13) The vehicle speed sensor 22 detects vehicle speed V[km/h] of the vehicle 10. The steering angle sensor 24 detects steering angle st[] of a steering 28. The current sensor 26 detects input/output current [A](hereinafter referred to as motor current Imot) of the motor 56 of the damper 12. Note that the motor 56 of the embodiment is a three-phase alternating current (AC) motor and therefore, the current sensor 26 detects currents of multiple phases (U-phase, V-phase, and W-phase) and calculates motor current Imot as a d-axis current (a torque component) obtained by dq-converting these currents.
(14) The battery 16 is a lead battery, for example, but may be another type of battery or power storage device (for example, a lithium ion battery, a generator, a fuel cell, or a capacitor).
A1-2. Damper 12
A1-2-1. Overview of Damper 12
(15) As illustrated in
A1-2-2. Damper Body 30
A1-2-2-1. Overview of Damper Body 30
(16) As illustrated in
(17) The connection section 40 is fixed to a knuckle (not shown) of a suspension device, thereby being connected to a wheel. When an external vibration is input to the connection section 40 from a wheel side and the connection section 40 is applied with, for example, an upward thrust (a so-called damping direction) in
(18) As a basic configuration of the damper body 30, an existing feature (see, for example, Japanese Unexamined Patent Application Publication No. 2006-057668, the entire contents of which are incorporated herein by reference) may be used.
A1-2-2-2. Motor 56
(19) The motor 56 of the embodiment is of a three-phase AC brushless type, but is not limited thereto. The output shaft 60 of the motor 56 is connected to or fixed to the threaded shaft 52 via a coupling 62. The motor 56 generates power (reaction force) in the threaded shaft 52 on the basis of the electric power supplied from the battery 16 in response to an instruction from the ECU 34. In addition, the motor 56 may output a generated electric power to the battery 16 by performing electric power generation (regeneration) on the basis of power input to the threaded shaft 52 from the wheel side.
A1-2-3. Inverter 32
(20) The inverter 32 has a three-phase full-bridge configuration, performs DC-AC conversion to convert direct current (DC) into three-phase alternating current, and supplies the three-phase alternating current to the motor 56. The inverter 32 may supply to the battery 16 direct current obtained by AC-DC conversion associated with regeneration operation.
A1-2-4. ECU 34
(21) As illustrated in
(22) The arithmetic section 72 controls each section of the damper 12 and is provided with a reference control amount calculation section 80, a correction control amount calculation section 82, and a motor control section 84. In the embodiment, the reference control amount calculation section 80, the correction control amount calculation section 82, and the motor control section 84 are realized by executing control programs stored in the storage section 74.
(23) The reference control amount calculation section 80 calculates a reference control amount Uref of the motor 56. The reference control amount Uref is a reference value (a value before correction) of a variable amount for controlling the motor 56 and is a target reference force Fref_tar[N] in the embodiment. The target reference force Fref_tar is a reference value of a force generated in the motor 56.
(24) The correction control amount calculation section 82 calculates a correction control amount Ucor by correcting the reference control amount Uref. The correction control amount Ucor is obtained by correcting the reference control amount Uref to cancel a disturbance factor such as inertia, and is a target motor current Imot_tar in the embodiment. The motor control section 84 controls the motor 56 via the inverter 32 on the basis of the correction control amount Ucor.
(25) The storage section 74 stores data and various programs such as a control program used in the arithmetic section 72.
A2. Control in the Embodiment
A2-1. Overall Flow
(26)
A2-2. Calculation of Reference Control Amount Uref
(27) As described above, the reference control amount Uref is a reference value of a variable amount for controlling the motor 56 and is a target reference force Fref_tar[N] in the embodiment. The ECU 34 calculates a reference control amount Uref by using, for example, the same method as in Japanese Unexamined Patent Application Publication No. 2004-237824 or Japanese Unexamined Patent Application Publication No. 2009-078761, the entire contents of which are incorporated herein by reference.
A2-3. Calculation of Correction Control Amount Ucor
A2-3-1. Basic Concept
(28) The correction control amount Ucor of the embodiment is used to cancel a disturbance factor such as inertia of the damper body 30. In the embodiment, the inertia of a rotor (hereinafter also referred to as motor rotor) (not shown) of the motor 56 is relatively large in the damper body 30. Consequently, by canceling the inertia of the motor rotor, it is possible to easily bring the output of the motor 56 close to the reference control amount Uref (target reference force Fref_tar).
A2-3-2. Specific Processing
A2-3-2-1. Overview
(29)
A2-3-2-2. Target Motor Current Calculation Section 100
(30) The target motor current calculation section 100 (hereinafter also referred to as calculation section 100) calculates a target motor current Imot_tar as a correction control amount Ucor. As illustrated in
(31) The first current converter 110 converts a target reference force Fref_tar[N] as a reference control amount Uref into a current value (target reference current Iref_tar)[A]. The torque converter 112 converts the target reference force Fref_tar into a torque value (target reference torque Tref_tar)[Nm].
(32) The first subtracter 114 calculates a difference T1 between a second correction torque Tc2 output from the steering angle reflection correction section 104 and a target reference torque Tref_tar output from the torque converter 112. The second current converter 116 converts the difference T1 [Nm] calculated in the first subtracter 114 into a current value (F/B current Ifb)[A]. The second subtracter 118 calculates a difference, as a target motor current Imot_tar, between the target reference current Iref_tar output from the first current converter 110 and the F/B current Ifb output from the second current converter 116 and outputs the target motor current Imot_tar to the motor control section 84.
A2-3-2-3. Vehicle Speed Reflection Correction Section 102
(33) The vehicle speed reflection correction section 102 (hereinafter also referred to as correction section 102) reflects a vehicle speed V in the detected torque Td detected by the torque sensor 20. As illustrated in
(34)
(35) The first gain G1 is a gain for weighting a disturbance factor (especially inertia force) on the basis of the vehicle speed V. As illustrated in
(36) The first gain G1 is used as a gain for the detected torque Td in the first amplifier 124. Therefore, when the first gain G1 increases, the detected torque Td is output to the first subtracter 114 while the detected torque Td is being kept close to the original value.
(37) As the detected torque Td (to be precise, the second correction torque Tc2) output to the first subtracter 114 approaches the original value, the absolute value of the F/B current Ifb to be subtracted in the second subtracter 118 increases, and thereby the target motor current Imot_tar decreases. Meanwhile, as the detected torque Td (to be precise, the second correction torque Tc2) output to the first subtracter 114 becomes smaller than the original value, the absolute value of the F/B current Ifb to be subtracted in the second subtracter 118 decreases, and thereby the target motor current Imot_tar increases. Therefore, by using the first gain G1, a degree of feedback of the detected torque Td can be weakened as the vehicle speed V increases.
(38) The first rate limit processing section 122 limits the absolute value of a difference between the previous value and the current value of the first gain G1 output from the map 120 so as not to exceed a predetermined threshold and outputs the first gain G1 to the vehicle speed reflection amplifier 124.
(39) The first amplifier 124 multiplies the detected torque Td output from the torque sensor 20 by the first gain G1 output from the first rate limit processing section 122 to calculate a first correction torque Tc1 and outputs the first correction torque Tc1 to the steering angle reflection correction section 104.
A2-3-2-4. Steering Angle Reflection Correction Section 104
(40) The steering angle reflection correction section 104 (hereinafter also referred to as correction section 104) reflects steering angle speed Vst in the first correction torque Tc1 output from the vehicle speed reflection correction section 102. The positions of the vehicle speed reflection correction section 102 and the steering angle reflection correction section 104 may be exchanged. As illustrated in
(41) The steering angle speed calculator 130 (hereinafter also referred to as calculator 130) calculates a steering angle speed Vst[/sec] as a time differential value of steering angle st[ ].
(42)
(43) The second gain G2 is a gain for weighting a disturbance factor (especially inertia force) on the basis of the steering angle st or the steering angle speed Vst. As illustrated in
(44) The second rate limit processing section 134 limits the absolute value of a difference between the previous value and the current value of the second gain G2 output from the map 132 so as not to exceed a predetermined threshold and outputs the second gain G2 to the steering angle speed reflection amplifier 136. The steering angle speed reflection amplifier 136 multiplies the first correction torque Tc1 output from the vehicle speed reflection correction section 102 by the second gain G2 output from the second rate limit processing section 134 to calculate a second correction torque Tc2 and outputs the second correction torque Tc2 to the first subtracter 114 of the target motor current calculation section 100.
A2-4. Control of Motor Control Section 84
(45) The motor control section 84 (hereinafter also referred to as control section 84) controls the motor 56 via the inverter 32 on the basis of the correction control amount Ucor (target motor current Imot_tar) output from the correction control amount calculation section 82. More specifically, the control section 84 controls the duty ratio of a switching element (not shown) of the inverter 32 so as to realize the target motor current Imot_tar. In doing so, the control section 84 uses the motor current Imot detected by the current sensor 26.
A3. Effects of the Embodiment
(46) According to the embodiment, the motor 56 (electric motor) is controlled so as to cancel the torsional torque Td of the output shaft 60 of the motor 56 (
(47) Furthermore, with a configuration in which the torque sensor 20 (torque detection unit) detects a torsional torque Td of the output shaft 60 of the motor 56, if the ratio of the inertia of the motor 56 (motor rotor, etc.) to the inertia of the entire electromagnetic damper 12 is high, it is possible to easily cancel the inertia of the motor 56.
(48) In the embodiment, the ECU 34 weakens a degree of feedback of the detected torque Td as the steering angle speed Vst increases (
(49) That is, the inertia force associated with the operation of the damper 12 is proportional to the sprung acceleration or the unsprung acceleration of the damper 12, and therefore, the phase of the inertia force advances by 90 degrees with respect to the generation of the damping force which is proportional to the sprung or unsprung speed. In the embodiment, a degree of feedback of the torsional torque Td is weakened as the steering angle speed Vst increases, and therefore, the torque of the motor 56 is kept relatively high and the ground load is increased transiently, and thereby it is possible to make the posture of the wheel difficult to change. Consequently, the phase delay of generation of a lateral force of the wheel is reduced and response to the steering angle st can be made more quickly, and thereby the steering responsiveness or the stability of the operation can be improved.
(50) In the embodiment, the ECU 34 weakens a degree of feedback of the torsional torque Td as the vehicle speed V increases (
(51) In the embodiment, the ECU 34 is provided with the reference control amount calculation section 80, which calculates a target reference force Fref_tar as a reference control amount Uref of the motor 56 (electric motor), the correction control amount calculation section 82, which calculates a target motor current Imot_tar as a correction control amount Ucor by correcting the target reference force Fref_tar, and the motor control section 84 (electric motor control section), which controls the motor 56 on the basis of the target motor current Imot_tar (
(52) In the embodiment, a magnetostrictive torque sensor is used as the torque sensor 20 (torque detection unit) (
B. Variations
(53) The configuration of the electromagnetic damper is not limited to the embodiment, and various configurations may be adopted on the basis of the description in the specification. For example, the following configurations can be adopted.
B1. Application Target
(54) In the embodiment, the example in which the electromagnetic damper 12 is applied to the vehicle 10 (especially the suspension device) is explained. However, the application of the damper 12 is not limited thereto from the viewpoint of, for example, controlling the motor 56 so as to cancel a torsional torque Td. For example, the electromagnetic damper 12 may be applied to another device (for example, a manufacturing device or an elevator) that requires a vibration damping performance.
B2. Electromagnetic Damper 12
B2-1. Damper Body 30
(55) In the embodiment, the damper body 30 having the configuration illustrated in
B2-1-1. First Variation
(56)
(57) The damper 12a has a damper body 30a, an inverter 32, and an electronic control unit 34 (ECU 34). The damper body 30a is provided with a connection section 40, an outer tube 50, a motor 56, and a connection mechanism 150 as members on the side of a wheel (not shown). Furthermore, the damper body 30a is provided with an inner tube 42, a nut 44, and a connection member 152 as members on the side of a vehicle body 58.
(58) An output shaft 60 of the motor 56 and a threaded shaft 52 are rotatably connected to the connection mechanism 150. The connection mechanism 150 has a housing 160, bearings 162, 164, a threaded-shaft-side pulley 166, an endless belt 168, a motor-side pulley 170, and a bearing 172.
(59) The housing 160 has a threaded-shaft-side holding section 174 and a motor-side holding section 176. The threaded-shaft-side holding section 174 fixes and supports the outer tube 50 and rotatably supports the threaded shaft 52 via the bearings 162, 164. The motor-side holding section 176 rotatably supports the output shaft 60 of the motor 56 via the bearing 172. The motor-side holding section 176 also fixes and supports a side wall of the motor 56.
(60) The threaded-shaft-side pulley 166 is fixed to the threaded shaft 52. The motor-side pulley 170 is fixed to the output shaft 60 of the motor 56.
(61) When an external vibration is input to the connection section 40 from a wheel side and the connection section 40 is applied with, for example, an upward thrust (a so-called damping direction) in
B2-1-2. Second Variation
(62)
(63) The damper 12b has a damper body 30b, an inverter 32, and an electronic control unit 34 (ECU 34). The damper body 30b is provided with a connection section 40 and an inner rod 200 (rack shaft) as members on the side of a wheel (not shown). Furthermore, the damper body 30b is provided with an outer tube 50a, a pinion shaft 202, and a motor 56 as members on the side of a vehicle body 58. An output shaft 60 of the motor 56 is provided with a torque sensor 20. The motor 56 is fixed to a housing 204. As a relationship between
(64) A rack tooth 212 (rack gear) is formed on the inner rod 200. A pinion 214 (pinion gear) is formed on the pinion shaft 202. The rack tooth 212 and the pinion 214 form a rack and pinion mechanism 210. The pinion shaft 202 is connected to the output shaft 60 of the motor 56.
(65) When an external vibration is input to the connection section 40 from a wheel side and the connection section 40 is applied with, for example, an upward thrust (a so-called damping direction) in
(66) As a basic configuration of the damper body 30b, an existing feature (see, for example, Japanese Unexamined Patent Application Publication No. 2009-150465, the entire contents of which are incorporated herein by reference) may be used.
B2-1-3. Third Variation
(67)
(68) The damper 12c has a damper body 30c, an inverter 32, and an electronic control unit 34 (ECU 34). The damper body 30c is provided with a connection section 40a and a rotary arm 250 (hereinafter also referred to as arm 250) as members on the side of a wheel (not shown). Furthermore, the damper body 30c is provided with a reduction gear 252 and a motor 56 as members on the side of a vehicle body. An output shaft 60 of the motor 56 is provided with a torque sensor 20. As a relationship between
(69) The connection section 40a (pivotally connected to one (first) end of the arm 250) is fixed to a knuckle (not shown) of a suspension device, thereby being connected to a wheel, while the other (second) end of the arm 250 is fixed to the output shaft of the motor 56 so that the arm 250 swingably moves around the other end to rotate together with the output shaft of the motor 56. When an external vibration is input to the connection section 40a from a wheel side and the connection section 40a is applied with, for example, an upward thrust (a so-called damping direction) in
(70) As a basic configuration of the damper body 30c, an existing feature (see, for example, Japanese Unexamined Patent Application Publication No. 2-227314, the entire contents of which are incorporated herein by reference) may be used.
B2-2. Motor 56
(71) In the embodiment, a three-phase AC brushless motor is used as the motor 56, but is not limited thereto from the viewpoint of, for example, controlling the motor 56 so as to cancel a torsional torque Td. For example, the motor 56 may be a three-phase AC brush motor. In addition, the motor 56 may be a DC motor.
B2-3. Torque Sensor 20
(72) In the embodiment, the torque sensor 20 is arranged outside the motor 56 (
(73)
(74) In the embodiment, the torque sensor 20 is arranged so as to face the output shaft 60 of the motor 56 and detects a torsional torque Td of the output shaft 60 (the rotation shaft that transmits power of the motor 56) (
(75) For example, the torque sensor 20 may detect a torsional torque Td of the threaded shaft 52 (
B2-4. ECU 34
B2-4-1. Correction Control Amount Calculation Section 82
(76) In the embodiment, the correction control amount calculation section 82 has both the vehicle speed reflection correction section 102 and the steering angle reflection correction section 104 (
(77) In the embodiment, the steering angle reflection correction section 104 adjusts the second gain G2 on the basis of the steering angle speed Vst (
(78) In the embodiment, the second subtracter 118 of the correction control amount calculation section 82 calculates the difference between the target reference current Iref_tar and the F/B current Ifb as the target motor current Imot_tar (
B2-4-2. Others
(79) In the embodiment, it is assumed that the ECU 34 is formed of a digital circuit (