Aircraft water tank polymer gel preparation system
09656108 ยท 2017-05-23
Inventors
Cpc classification
B01F27/0723
PERFORMING OPERATIONS; TRANSPORTING
B01F23/451
PERFORMING OPERATIONS; TRANSPORTING
B01F35/5311
PERFORMING OPERATIONS; TRANSPORTING
B01F23/431
PERFORMING OPERATIONS; TRANSPORTING
B01F27/0727
PERFORMING OPERATIONS; TRANSPORTING
B01F27/0721
PERFORMING OPERATIONS; TRANSPORTING
B01F27/62
PERFORMING OPERATIONS; TRANSPORTING
A62C3/0228
HUMAN NECESSITIES
B01F33/406
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A tank on a firefighting aircraft initially is loaded with water. A polymer gel emulsion vessel is provided but gel emulsion is not activated and mixed with water in the tank until such polymer gel preparation is initiated by an operator. When initiated, a pump pulls water from the tank and returns water back to the tank with a dose of gel emulsion supplied therein. Double elbows and/or the pump impeller fully activates the polymer gel. The activated polymer gel is mixed within the tank by one of a variety of systems including sparging with air, routing of return water from the pump through nozzles and providing a baffle for generating circulatory mixing flow within the tank, or utilizing a mixer element which moves dynamically within the tank. Hydrodynamic forces associated with the aircraft passing over a body of water can power dosing of the water with polymer gel emulsion.
Claims
1. A system for preparation of waterborne polymer gel onboard an aircraft, comprising in combination: a water tank having an intake for loading of water into said tank, said tank located upon an aircraft; a polymer gel emulsion vessel having a feed line extending therefrom; a water pump having a suction port coupled to said tank to draw water from said tank into said pump, and an output within said tank delivering water back into said tank; said polymer gel emulsion feed line routed into a water pathway between said suction port and said output for delivery of polymer gel emulsion into said water pathway and into said tank; and wherein said output into said tank includes a manifold in the form of an axle with arms extending radially from said axle manifold and with a plurality of nozzles extending from said arms, and with paddles extending substantially perpendicular from said arms, said axle manifold adapted to rotate at least partially by force of water exiting said nozzles of said arm, causing said paddles to be driven through water within said tank for mixing of polymer gel and water together within said tank.
2. The system of claim 1 wherein said feed line is routed into said water pathway upstream of said pump, said pump including a rotating impeller with blades thereon, said blades of said rotating impeller imparting sufficient shear on the polymer gel emulsion and water entering said pump to activate the polymer gel emulsion and water therein.
3. The system of claim 1 wherein said feed line is routed into said water pathway downstream of said pump, said water pathway including a double elbow along said water pathway downstream of said feed line and between said pump and said manifold, said double elbow sufficiently abrupt and with sufficient flow rate therethrough to cause polymer gel emulsion to be sheared sufficient to activate the polymer gel emulsion and water therein.
4. The system of claim 1 wherein said output into said tank includes a manifold, said manifold within said tank including outlets therefrom oriented at least partially upward, said outlet sufficiently small to impart velocity to the polymer gel as it exits said manifold, and a baffle located above said manifold, said baffle configured to deflect water striking the baffle from moving at least partially vertically to moving more laterally after impacting said baffle than before impacting said baffle.
5. The system of claim 1 wherein a dosing subsystem is interposed along said polymer gel emulsion feed line for controlling delivery of a dose of polymer gel emulsion of pre-selected quantity into water within the tank, the dosing subsystem including a housing with a movable driver therein and with a water inlet into said housing and a polymer gel emulsion inlet into said housing, said driver movable between a first polymer gel emulsion storing position and a second polymer gel emulsion expelling position, with said driver biased toward said polymer gel emulsion storing position, and said water side of said housing coupled to a source of high velocity water moving relative to the aircraft as the aircraft skims over a surface of a body of water.
6. The system of claim 5 wherein said dosing subsystem includes a pressurized dose reservoir in fluid communication with said polymer gel emulsion side of said housing, and with a selectively openable valve on an output of said dosing subsystem.
7. A system for preparation of waterborne polymer gel onboard an aircraft, comprising in combination: a water tank having an intake for loading of water into said tank, said tank located upon an aircraft; a polymer gel emulsion vessel having a feed line extending therefrom; a water pump having a suction port coupled to said tank to draw water from said tank into said pump, and an output within said tank delivering water back into said tank; said polymer gel emulsion feed line routed into a water pathway between said suction port and said output for delivery of polymer gel emulsion into said water pathway and into said tank; wherein a dosing subsystem is interposed along said polymer gel emulsion feed line for controlling delivery of a dose of polymer gel emulsion of pre-selected quantity into water within the tank, the dosing subsystem including a housing with a movable driver therein and with a water inlet into said housing and a polymer gel emulsion inlet into said housing, said driver movable between a first polymer gel emulsion storing position and a second polymer gel emulsion expelling position, with said driver biased toward said polymer gel emulsion storing position, and said water side of said housing coupled to a source of high velocity water moving relative to the aircraft as the aircraft skims over a surface of a body of water; and wherein said dosing subsystem includes an air reservoir and a fluid reservoir defined by said housing, with said fluid reservoir including a fluid piston therein defined by said driver and with a water side and a polymer gel emulsion side, and with said air reservoir having a water side and an air compartment on opposite sides of said air piston, both said air reservoir and said fluid reservoir in fluid communication with a pressure feed of high velocity water moving relative to the aircraft, and with said polymer gel emulsion side of said fluid reservoir interposed between said polymer gel emulsion vessel and said feed line and at least one valve on a supply of said dosing subsystem for controlling said dosing subsystem.
8. The system of claim 1 wherein a motor is coupled to said axle manifold to deliver power to said axle manifold causing said axle manifold to rotate along with said plurality of arms and said plurality of paddles.
9. A method for preparation of waterborne polymer gel, the method including the steps of: placing a water tank within an aircraft with an intake leading into the tank; positioning a polymer gel emulsion vessel with a feed line extending therefrom; pumping water from a suction port extending into the tank along a water pathway through a pump and to an output within the tank, to recirculate water out of the tank and back into the tank; dosing the water pathway with polymer gel emulsion from the feed line, the polymer gel emulsion routed into the water pathway between the suction port and the output; activating the pump to draw polymer gel into the water tank and also cause the polymer gel emulsion to be activated and mixed with water within the tank; and configuring output as an axle manifold within the tank with a plurality of arms radiating from the axle manifold and with nozzles extending out of the arms, and with the axle manifold adapted to rotate relative to the tank, and with a plurality of paddles extending substantially perpendicular from the arms, with the axle manifold, arms and paddles caused to rotate within the tank due to forces applied by water discharged from the nozzles.
10. The method of claim 9 wherein polymer gel emulsion is dosed into the water pathway by hydrodynamic forces associated with high velocity water passing by the aircraft.
11. The system of claim 1 wherein at least one of said paddles extends between two of said arms which extend from said axle at locations axially spaced from each other.
12. The system of claim 11 wherein said arms from which at least one of said paddles extends are substantially parallel to each other.
13. The system of claim 12 wherein said at least one paddle extends substantially perpendicularly between two of said arms and substantially parallel with said axle.
14. The system of claim 13 wherein said at least one paddle has at least one standoff at an interface between said at least one paddle and one of said arms from which said at least one paddle extends, said standoff locating a portion of said paddle adjacent to said standoff further from said arm adjacent to said standoff, than a spacing between a second one of said arms from which said paddle extends and portions of said at least one paddle adjacent to said second one of said arms.
15. The method of claim 9 wherein at least one of the paddles extends between two of the arms which extend from the axle at locations axially spaced from each other.
16. The method of claim 15 wherein the arms from which at least one of the paddles extends are substantially parallel to each other.
17. The method of claim 16 wherein the at least one paddle extends substantially perpendicularly between two of the arms and substantially parallel with the axle.
18. The method of claim 17 wherein the at least one paddle has at least one standoff at an interface between the at least one paddle and one of the arms from which the at least one paddle extends, the standoff locating a portion of the paddle adjacent to the standoff further from the arm adjacent to the standoff, than a spacing between a second one of the arms from which the paddle extends and portions of the at least one paddle adjacent to the second one of the arms.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(17) Referring to the drawings, wherein like reference numerals represent like parts throughout the various drawing figures, reference numeral 10 is directed to a system for preparation of polymer gel emulsion and water for enhanced firefighting efficacy. The system 10 is configured so that water W is first loaded into a water tank 10 onboard a firefighting aircraft A (
(18) In essence, and with particular reference to
(19) The polymer gel emulsion vessel 30 is located adjacent the tank 20. The polymer gel emulsion vessel 30 is configured so that it can deliver polymer gel into the tank 20. An air compressor 40 is optionally provided which provides a source of sparging of water within the tank 20 to promote mixing of water within the tank 20 with activated polymer gel emulsion from the polymer gel emulsion vessel 30. A water pump 50 draws water out of the tank 20 and supplies water back into the tank 20, with the water pump 50 also facilitating feed of polymer gel into the water tank and activation of the polymer gel emulsion.
(20) A baffle 60 is provided within the tank 20 in one form of the invention to promote thorough mixing of all of the water and polymer gel within the tank 20 and to avoid dead spots within the tank 20 where little or no polymer gel is located. Water W fed from the pump 50 back into the tank 20 can be provided through an optional double nozzle 70 (
(21) An alternative system 110 is also disclosed (
(22) More specifically, and with particular reference to
(23) In the embodiment depicted in
(24) With continuing reference primarily to
(25) Some form of dosing pump 33 or other system can be provided to dose a desired amount of polymer gel emulsion along the feed line 32 and into the water pathway when an operator determines that it is desirable that polymer gel emulsion be added to the water within the tank 20. The first accumulator 90 or second accumulator 100 (described in detail below) are two forms of dosing system which are described below, while a pump 33 of some kind could alternatively be utilized.
(26) The polymer gel emulsion must not only be added to the water, but also be activated. In particular, the polymer gel is activated by applying sufficiently high shear to the polymer gel emulsion in conjunction with water so that the polymer gel emulsion is converted into an activated state dispersed within water and ready for enhanced firefighting performance. After activation, the polymer gel still benefit from being thoroughly mixed with remaining water within the water tank 20 so that a homogenous mixture of water and polymer gel is contained within the tank 20 before dropping (along arrow D of
(27) One method for promoting mixing within the water tank 20 is through utilization of sparging. In particular, an air compressor 40 or source of compressed air is located adjacent the tank 20. An air line 42 extends from the air compressor 40 and feeds an air bar 44 or other air inlet within the tank 20 (along arrow F of
(28) The water pump 50 is positioned adjacent the tank 20 with the suction port 52 passing into an interior of the tank 20. A motor 54 is coupled to the water pump 50 and causes an impeller of the water pump 50 to rotate so that blades of the impeller draw water from the tank 20 through the suction port 52 (along arrow C of
(29) To effectively shear and activate the polymer gel emulsion as it enters into the water pathway, two configurations are disclosed herein. In a first configuration, the feed line 32 is routed to a suction inlet 54 upstream of the water pump 50. In such a configuration the blades of the impeller in the pump 50 act on the water and polymer gel emulsion to shear and activate the polymer gel emulsion and water before they pass to the manifold 56.
(30) As a second option, the feed line 32 is routed to a pressure side inlet 36 on a downstream side of the water pump 50. Such a configuration is depicted in
(31) The nozzles 58 preferably extend substantially vertically away from the manifold 56 to promote circulation within the tank 20 (along arrow L of
(32) The baffle 60 has a density which causes it to float on water W within the tank 20 (
(33) To further promote mixing within the tank 20, various different specific nozzle configurations can be provided. The double nozzle 70 (
(34) The inner nozzles 76 are surrounded by a shroud 78. This shroud 78 extends up from the air tube 74 and is open between the inner nozzle 76 and the shroud 72 into the air tube 74, so that air can leave the air tube 74 and extend up between the inner nozzle 76 and the shroud 78 in an annular space extending to an upper end of the inner nozzle 76. Preferably this shroud 78 extends slightly beyond an upper end of the inner nozzle 76. The inner nozzle 76 passes through the air tube 74 in this particular embodiment.
(35) Water W within the water tube 72 is directed up through the inner nozzle 76 (along arrow J of
(36) In another nozzle embodiment, the single nozzle 80 (
(37) This water is initially sucked up into the skirt 89 along arrow J and then up around the space between the inside nozzle 86 and outer shroud 88 until it is discharged adjacent an upper end of the inside nozzle 86 for vertical flow into the tank 20. With the single nozzle 80, a potential dead space in a lower corner of the tank 20 beneath the water tube 82 is effectively sucked up into the skirt 89 and caused to be mixed with other water within the tank 20 to further promote homogenous mixing of activated gel emulsion with water inside the tank 20.
(38) With particular reference to
(39) A spring 96 or other biasing element is interposed between the housing 94 and the driver 95 to bias the driver 95 toward a first polymer gel emulsion storing position (
(40) A reservoir 98 is also located along this feed line 32. The reservoir is an enclosure with an inlet open to the feed line 32 and with a piston therein, and with a biasing element, such as a chamber of air which can be compressed, or a spring located on a side of the piston opposite the inlet into this pressurized dose holding reservoir 98.
(41) The first accumulator 90 allows for dosing of polymer gel emulsion from the polymer gel emulsion vessel 30 without requiring (or requiring less) electric power or other power taken from the aircraft A. Rather, hydrodynamic forces associated with the aircraft A traveling rapidly over a stationary body of water are beneficially utilized to store polymer gel emulsion under pressure for delivery when desired into a water pathway leading into the tank 20. Operation of the first accumulator 90 proceeds as follows. First, the pressure feed 92 of the first accumulator 90 is brought into contact with high velocity and/or high pressure water, such as water being forced into the intake 12 (
(42) High energy water is driven through the pressure feed 92 into the housing 94. A check valve is provided along the pressure feed 92 which allows water to pass into the housing 94 from the pressure feed 92, but not to return. A solenoid bypass is provided which can be selected to be opened or closed and is opened when desired to have water return back from the housing 94 through the pressure feed 92 after polymer gel emulsion has been accumulated and pressurized by the first accumulator 90. A second solenoid or other valve and check valve are provided in series adjacent the output 99 of the first accumulator 90 along with the flow control valve 97. When the pressure feed 92 initially brings pressurized water into the housing 94, the solenoid adjacent the output 99 is closed. The check valve adjacent the output 99 is oriented so that polymer gel emulsion can leave the first accumulator 90 (if the solenoid valve is open), but not return back through the first accumulator 90.
(43) Before the pressure feed 92 is brought into contact with high energy water, and with the solenoid adjacent the pressure feed 92 open and with the solenoid adjacent the output 99 closed, the spring 96 within the housing 94 will cause the driver 95 to move toward the pressure feed 92 and cause induction of a charge of polymer gel emulsion from the feed line 32 into an upper portion of the housing 94 above the driver 95 (by motion of the driver 95 along arrow M of
(44) Because the solenoid valve adjacent the output 99 is closed, and because the feed line 32 has a one way check valve between the feed line 32 and the polymer gel emulsion vessel 30, the only option for the polymer gel emulsion contained within the housing 94 above the driver 95 is to pass into the feed line 32 and along the feed line 32 toward the output 99, and then into the reservoir 98. Thus, the piston within the reservoir 98 moves upward (along arrow N of
(45) The solenoid adjacent the pressure feed 92 remains closed, and the solenoid adjacent the output 99 remains closed, so that the driver 95 remains in an elevated position and with the spring 96 or other biasing element within the housing 94 compressed or otherwise energized and with pressurized polymer gel emulsion stored within the reservoir 98. The pressurized polymer gel emulsion can be stored within the reservoir 98 of the first accumulator 90 while the tank 20 is filled with water.
(46) At a later time, should an operator decide that it would be beneficial to add polymer gel emulsion into the tank 20, the operator can control the solenoid adjacent the output 99 to transition it to an open state. The compressed air or other biasing element above the piston within the reservoir 98 will then move downward (along arrow P of
(47) Finally, when this dosing is complete, the solenoid adjacent the pressure feed 92 can be opened to allow water within the housing 94 and below the driver 95 to pass out of the housing 94 and so that the spring 96 or other biasing element within the housing 94 can return the driver 95 to its original position (by movement of the driver 95 along arrow M of
(48) The second accumulator 100 is shown in
(49) The fluid reservoir 106 includes a fluid piston 107 therein. Water is supplied below the fluid piston 107 and polymer gel emulsion from the feed line 32 is provided above the fluid piston 107. The pressure feed 102 is configured as a manifold line which feeds both the air reservoir 104 below the air piston 105 and the fluid reservoir 106 below the fluid piston 107. An upper end of the air reservoir 104 is closed. An upper end of the fluid reservoir 106 is in communication with the feed line 32 from the polymer gel emulsion vessel 30. This feed line 32 also passes to a supply 109 after passing through a solenoid, a flow control valve 108 and a check valve, similar to that of the first accumulator 90, which limits polymer gel emulsion flow from being out of the second accumulator 100 and not back into the second accumulator 100 through the supply 109.
(50) In operation, and reviewing
(51) When the pressure feed 102 comes into contact with high energy fluid, such as that associated with the intake 12 coming into contact with a body of water while the aircraft A passes at high speed over the body of water, or through a pitot tube extending into the body of water from the aircraft A, the high energy water passes through the pressure feed 102 to supply high energy water into the air reservoir 104 and the fluid reservoir 106. Because the solenoid valve adjacent the supply 109 is closed, and because a check valve is provided along the feed line 32, the fluid piston 107 is prevented from moving. Rather, it remains in a lower position. Thus, the only portion of the second accumulator 100 which can accommodate this high energy water passing into the pressure feed 102 is by upward movement of the air piston 105 within the air reservoir 104 (along arrow R of
(52) Later, when an operator decides to have polymer gel emulsion added to a water pathway leading into the tank 20, the solenoid valve adjacent the supply 109 is opened. The pressurized water within the air reservoir 104 then acts upon the fluid piston 107 within the fluid reservoir 106, causing the fluid piston 107 to move upward (along arrow T) and the air piston 105 within the air reservoir 104 to move downward (along arrow S of
(53) The solenoid valve adjacent the supply 109 is then closed and the solenoid valve adjacent the pressure feed 102 is opened. This allows pressurized water in the pressure feed 102 to drain back out of the pressure feed 102 and for biasing elements adjacent the fluid piston 107 and air piston 105 to return to lower positions and for recharging of the fluid reservoir 106 with polymer gel emulsion (by movement of the fluid piston 107 along arrow Q of
(54) With particular reference to
(55) A pump 150 is located between a dual suction intake 152 on a suction side of the pump 150 and a riser 156 on an output side of the pump 150. The dual suction intake 152 beneficially pulls water from lower corners of the tank 120 which might otherwise be dead spots which might not be thoroughly mixed with activated polymer gel emulsion otherwise. As an alternative, a single intake or multiple intakes could be provided.
(56) The gel emulsion supply line 130 can be fed into a suction side of the pump 150 or a pressurized side of the pump 150 (as shown in
(57) The activated polymer gel and water are fed up into the riser 156 and then pass into a mixer 160. This mixer 160 includes an axle manifold 162 laterally spanning the tank 120. A motor 164 is optionally provided at an end of the axle manifold 162 opposite the riser 156 and pump 150. The motor 164 can rotate the axle manifold 162 in one embodiment of the invention. Preferably, the axle manifold 162 is powered by forces associated with water and polymer gel being discharged from the axle manifold 162 rather than force supplied by the motor 164. As a further alternative, both power of the motor 164 and forces associated with water and polymer gel exiting the axle manifold 162 can cause the axle manifold 162 to rotate. Alternatively, the motor 164 can merely be used after dosing is done.
(58) The axle manifold 162 has a plurality of arms 170 extending radially therefrom. In the embodiment depicted in
(59) With particular reference to
(60)
(61) In
(62) With reference to
(63) This high energy water feed line 201 is split into two paths including a first path 202 and a second path 204. The first path 202 leads to a first chamber 203 of a polymer gel emulsion accumulator enclosure. This enclosure has two halves including a first chamber 203 and a second chamber 205. A piston, or pair of pistons (or other movable barrier), is interposed between the first chamber 203 and second chamber 205, preferably with a biasing element (such as a spring) biasing this piston or other barrier in a first position closer to the first chamber 203 and with the second chamber 205 filled with polymer gel emulsion. The first path 202 leads to the first chamber 203 and the second chamber 205 is open to the feed line 32 from the gel emulsion vessel 30 (
(64) The second path 204 passes to a junction where the feed line 32 and polymer gel emulsion from the second chamber 205 can be combined with the high energy water from the second path 204 leading from the high energy water feed line 201, and then into an activated polymer gel reservoir 206. This activated polymer gel reservoir 206 is fed from an inlet downstream from the junction of the second path 204 and the feed line 32. An exit 207 passes out of the activated polymer gel reservoir 206. This activated polymer gel reservoir 206 includes a piston or other moving sealed element therein, preferably with air above this piston, but alternatively with some other biasing element such as a spring above the piston.
(65) The inlet includes double bends 208 thereon so that as the combination of high energy water from the second path 204 and the polymer gel emulsion from the feed line 32 are carried together through the inlet into the activated polymer gel reservoir 206, activation is caused by passage through these double bends 208 and the associated high shear that occurs when passing through these sharp double bends 208. The exit 207 leads to an output 209 from the third accumulator 200.
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(67) With the solenoid between the exit 207 and the output 209 initially closed, and with check valves provided in the second path 204 and the feed line 32, the activated polymer gel reservoir 206 holds pressurized activated polymer gel therein. When an operator desires to have activated polymer gel passed into the tank 20 (
(68) In such an embodiment, the water pump 50 could be reduced in size or eliminated, and no need would exist for the double elbows 55 downstream of this water pump 50 (
(69) Furthermore, to optimize the utilization of limited power available on the aircraft A, batteries can be supplied which can be charged in advance when the vehicle is on the ground, or charged at some time when the aircraft A is not requiring other accessories thereon to draw power. Then when various power drawing accessories are required, such as the air compressor 40, water pump 50 or power to turn the mixer 160, such batteries can be discharged to assist in powering these auxiliary systems. In this way, the aircraft A can continue to operate close to its original design parameters while still successfully performing the mission of gathering water, effectively activating polymer gel emulsion into activated polymer gel when release of activated polymer gel is deemed by an operator to be imminent, and then successfully kept thoroughly mixed within the tank 20 until the aircraft A is over a location where the activated polymer gel is to be applied.
(70) This disclosure is provided to reveal a preferred embodiment of the invention and a best mode for practicing the invention. Having thus described the invention in this way, it should be apparent that various different modifications can be made to the preferred embodiment without departing from the scope and spirit of this invention disclosure. When structures are identified as a means to perform a function, the identification is intended to include all structures which can perform the function specified. When structures of this invention are identified as being coupled together, such language should be interpreted broadly to include the structures being coupled directly together or coupled together through intervening structures. Such coupling could be permanent or temporary and either in a rigid fashion or in a fashion which allows pivoting, sliding or other relative motion while still providing some form of attachment, unless specifically restricted.