HANDHELD ADAPTER FOR ROBOTIC SURGICAL INSTRUMENTS
20230125213 · 2023-04-27
Assignee
Inventors
Cpc classification
A61B34/75
HUMAN NECESSITIES
A61B2034/302
HUMAN NECESSITIES
International classification
A61B1/313
HUMAN NECESSITIES
A61B34/00
HUMAN NECESSITIES
Abstract
The present disclosure provides handheld adapters allowing the use of robotic surgical instruments during standard laparoscopic phases. The handheld adapter includes a plurality of receptacles for engaging with a plurality of engagers of the surgical instrument to thereby actuate an end-effector of the surgical instrument in the close degrees of freedom via a plurality of force transmitting elements upon actuation of a trigger. The handheld adapter further includes a spring coupled to the plurality of receptacles and configured to provide a predetermined tension on the plurality of force transmitting elements, such that upon release of the trigger, the spring causes movement of the plurality of receptacles, which causes movement of the respective engagers to thereby actuate the end-effector in the open degree of freedom.
Claims
1. A handheld adapter for actuating a surgical instrument having an end-effector, the handheld adapter comprising: a frame comprising an instrument connection interface sized and shaped to receive the surgical instrument; a plurality of receptacles configured to engage with respective engagers of a plurality of engagers of the surgical instrument to actuate the end effector in a close degree of freedom via a first pair of force transmitting elements of the surgical instrument and to actuate the end effector in an open degree of freedom via a second pair of force transmitting elements of the surgical instrument; a handle comprising a trigger configured to be actuated to cause movement of the plurality of receptacles, which causes movement of the respective engagers to thereby actuate the end-effector in the close degree of freedom; and a spring coupled to the frame and the plurality of receptacles and configured to provide a predetermined tension on the first and second pair of force transmitting elements when the surgical instrument is received by the frame, such that upon release of the trigger, the spring causes movement of the plurality of receptacles, which causes movement of the respective engagers to thereby actuate the end-effector in the open degree of freedom.
2. The handheld adapter of claim 1, wherein the instrument connection interface comprises a locking mechanism configured to lock the surgical instrument relative to the frame.
3. The handheld adapter of claim 2, wherein the locking mechanism comprises a circumferential groove sized and shaped to rotatably receive a locking pin of the surgical instrument.
4. The handheld adapter of claim 1, further comprising an opening sized and shaped to receive an instrument shaft of the surgical instrument therethrough, the opening comprising a geometry configured to transmit torque to the instrument shaft of the surgical instrument.
5. The handheld adapter of claim 1, wherein the plurality of receptacles comprises a first pair of receptacles and a second pair of receptacles, the first pair of receptacles configured to engage with a first pair of engagers of the plurality of engagers of the surgical instrument to actuate the end-effector in the close degree of freedom via the first pair of force transmitting elements of the surgical instrument, and the second pair of receptacles configured to engage with a second pair of engagers of the plurality of engagers of the surgical instrument to actuate the end-effector in the open degree of freedom via the second pair of force transmitting elements of the surgical instrument.
6. The handheld adapter of claim 5, wherein the spring is coupled to the second pair of receptacles, such that upon release of the trigger, the spring causes translational movement of the second pair of receptacles, which causes translational movement of the second pair of engagers to thereby actuate the end-effector in the open degree of freedom.
7. The handheld adapter of claim 5, wherein translational movement of the first pair of engagers causes translational movement of the second pair of engagers in an equal and opposite direction via the first and second pair of force transmitting elements, such that, upon actuation of the trigger, the translational movement of the second pair of engagers causes translational movement of the second pair of receptacles, which causes the spring to compress axially.
8. The handheld adapter of claim 5, wherein the second pair of receptacles comprises a hook shape configured to interengage with the second pair of engagers of the surgical instrument.
9. The handheld adapter of claim 5, further comprising a slider slidably moveable within the frame, wherein the second pair of receptacles extends from the slider, and wherein the spring is coupled to the second pair of receptacles via the slider.
10. The handheld adapter of claim 5, further comprising a third pair of receptacles configured to engage with a third pair of engagers of the surgical instrument to prevent actuation of the third pair of engagers.
11. A surgical instrument configured to be coupled to and actuated via the handheld adapter of claim 6, the surgical instrument comprising: an instrument shaft having an end effector; a surgical instrument interface comprising a first pair of engagers configured to engage with the first pair of receptacles of the handheld adapter to actuate the end effector in the close degree of freedom, and a second pair of engagers configured to engage with the second pair of receptacles to actuate the end effector in the open degree of freedom; a first pair of force transmitting elements extending through the instrument shaft and coupled to the first pair of engagers and the end effector; and a second pair of force transmitting element extending through the instrument shaft and coupled to the second pair of engagers and the end effector, wherein movement of the first pair of force transmitting elements causes a corresponding movement of the second pair of force transmitting elements in an equal and opposite direction.
12. The handheld adapter of claim 1, wherein the plurality of receptacles comprises a pair of receptacles configured to engage with a pair of engagers of the plurality of engagers of the surgical instrument, such that movement of the pair of receptacles in a first direction actuates the end-effector in a close degree of freedom via the first pair of force transmitting elements of the surgical instrument, and movement of the pair of receptacles in a second direction opposite to the first direction actuates the end-effector in an open degree of freedom via the second pair of force transmitting elements of the surgical instrument, and wherein the spring is coupled to the pair of receptacles, such that upon release of the trigger, the spring causes movement of the pair of receptacles in the second direction, which causes movement of the second pair of engagers in the second direction to thereby actuate the end-effector in the open degree of freedom.
13. The handheld adapter of claim 12, further comprising a rack slidably moveable within the frame, wherein the plurality of receptacles comprises a pair of pinions configured to rotatably engage with the rack, and wherein the spring is coupled to the plurality of receptacles via the rack.
14. The handheld adapter of claim 13, wherein the pair of engagers comprises a pair of spools configured to engage with the pair of pinions when the surgical instrument is received by the frame.
15. The handheld adapter of claim 13, wherein actuation of the trigger causes translational movement of the rack, which causes rotational movement of the pair of engagers in the first direction to thereby actuate the end-effector in the close degree of freedom.
16. The handheld adapter of claim 15, wherein translational movement of the rack in the first direction causes the spring to compress axially, such that, upon release of the trigger, the spring causes movement of the pair of receptacles in the second direction via the rack.
17. The handheld adapter of claim 12, further comprising a slider slidably moveable within the frame, the slider comprising the pair of receptacles, and wherein the spring is coupled to the pair of receptacles via the slider.
18. The handheld adapter of claim 17, wherein the pair of receptacles comprises a pair of grooves sized and shaped to receive the pair of engagers therein when the surgical instrument is received by the frame.
19. The handheld adapter of claim 17, wherein actuation of the trigger causes translational movement of the slider, which causes translational movement of the pair of engagers in the first direction to thereby actuate the end-effector in the close degree of freedom.
20. The handheld adapter of claim 19, wherein translational movement of the slider in the first direction causes the spring to compress axially, such that, upon release of the trigger, the spring causes movement of the pair of receptacles in the second direction via the slider.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION
[0027] The present disclosure provides handheld adapters allowing the use of robotic surgical instruments during standard laparoscopic phases. The handheld adapters reduce the need to have additional standard laparoscopic instruments during the operation, thereby reducing the overall cost of the consumables per surgery. The handheld adapters also simplify the flow when electrosurgical instruments are used both in standard laparoscopic and robotic phases, eliminating the need to connect/disconnect the instruments and to adjust the electrosurgical generator settings.
[0028] Referring now to
[0029] Referring now to
[0030] Referring now to
[0031] In some embodiments, head 202 may include an identification tag, e.g., RFID or barcode, configured to store information regarding instrument 200, e.g., instrument type, serial number, calibration data, range-of-motion, end-effector kinematics such as numbers and types of degrees-of-freedom including serial-serial, serial-parallel, yaw-pitch-actuate, pitch-yaw-actuate, roll-pitch-yaw-actuate, pitch-roll-actuate, etc., or controlling offsets. Such instrument information may be detected from the identification tag via a control system of the teleoperated surgical instrument by scanning the identification tag and/or electrically coupling the teleoperated surgical instrument to instrument 200.
[0032] Head 202 preferably includes plurality of engagers 220 permitted to move translationally responsive to user input at adapter 300 to actuate movement at the end-effector in one or more degrees-of-freedom. For example, plurality of engagers 220 may independently move translationally along corresponding linear pathways 222 (e.g., slot in the proximal region of the shaft) responsive to translational movement at corresponding receptacles of adapter 300 coupled thereto caused by user input at adapter 300. Engagers 220 are sized and shaped to contact the corresponding receptacles of adapter 300. For example, engagers 220 may have a hook shape, or any other shape understood in the art to maximize transmission of force between engagers 220 and the corresponding receptacles of adapter 300. Engagers 220 may be coupled to end-effector 206 via a plurality of force transmitting elements disposed within lumen 208 of shaft 204, as described in further detail below. When actuated, engagers 220 apply force to end-effector 206 via the force transmitting element(s) to move end-effector 206 in at least one degree of freedom. For example, actuator 220 may move in a translational manner, e.g., in a direction parallel to the longitudinal axis of elongated shaft 204, which in turn moves end-effector 206 via the force transmitting element couple therebetween.
[0033] As shown in
[0034] Plurality of engagers 220 may include multiple pairs of engagers, e.g., engagers 220a and 220b, engagers 220c and 200d, and engagers 200e and 200f, each pair of engagers coupled to respective components of end-effector 206 via respective pairs of force transmitting elements to move end-effector 206 in a respective degree of freedom. Accordingly, translational movement of a first engager of the pair of engagers causes a corresponding, equal and opposite translational movement of the second engager of the pair of engagers via the respective pair of force transmitting elements. For example, pair of engagers 220a and 200b may be coupled to end-effector 206 via pair of force transmitting elements 224a and 224b, respectively, to actuate end-effector 206 in a first degree of freedom responsive to force applied at engagers 220a and 200b. Similarly, pairs of engagers 200c and 200d may be coupled to end-effector 206 via a second pair of force transmitting elements to actuate end-effector 206 in a second degree of freedom, and pairs of engagers 200e and 200f may be coupled to end-effector 206 via a third pair of force transmitting elements to actuate end-effector 206 in a third degree of freedom. In some embodiments, plurality of engagers 220 may include a fourth pair of engagers coupled to end-effector 206 via a fourth pair of force transmitting elements to actuate end-effector 206 in a fourth degree of freedom, e.g., rotation.
[0035] Prior to insertion of instrument 200 into handheld adapter 300, instrument 200 may maintain a minimum “off-use” tension to keep force transmitting elements 224 in their proper pathway and prevent unraveling. For example, a minimum “off-use” tension may be achieved by closing the loop of force transmitting elements 224, e.g., pair of force transmitting elements 224a, 224b, by applying a force to plurality of engagers 220, e.g., pair of engagers 220a and 220b, via cable 226, e.g., a metallic or polymeric cable, and pulley 228 disposed within head 202. Pulley 228 may be disposed toward rotatable portion 210 of head 202 such that cable 226 extends from one of the engagers, e.g., engager 220a, over pulley 228, to the other engager of pair of engagers 220, e.g., engager 220b.
[0036] Referring now to
[0037] Accordingly, actuation of pair of engagers 200a and 200b may be selectively coordinated with actuation of pair of engagers 200c and 200d to actuate end-effector 206 in an articulation degree of freedom, e.g., open and close, and a pitch degree of freedom. For example, actuation of first jaw 230 via pair of engagers 200a and 200b and second jaw 232 via pair of engagers 200c and 200d in the same direction will cause end-effector 206 to move in the pitch degree of freedom. Moreover, actuation of first jaw 230 via pair of engagers 200a and 200b and second jaw 232 via pair of engagers 200c and 200d in opposite directions will cause end-effector 206 to either open or close, e.g., move away from each other or move toward each other. Actuation of yaw component 234 via pair of engagers 220e and 200f will cause end-effector 206 to move in the yaw degree of freedom.
[0038] Referring now to
[0039] As shown in
[0040] Referring again to
[0041] In addition, frame 306 may include pair of receptacles 312 extending from pair of sliders 310 for engaging with plurality of engagers 220, e.g., pair of engagers 220a, 220c, to actuate the close degree of freedom of end-effector 206. For example, as shown in
[0042] As shown in
[0043] Preferably, receptacles 316 may have a hook-shape for interengaging with engagers 220b, 220d, such that translational movement of engagers 220b, 220d in one direction causes a corresponding translational movement of receptacles 316 in the same direction, e.g., via a pushing force, and translational movement of receptacles 316 in an opposite direction causes a corresponding translational movement of receptacles 316 in the same opposite direction, e.g., via a pulling force. As described above, pair of engagers 220a and 220b move translationally in equal and opposite directions via pair of force transmitting elements 224a and 224b, and pair of engagers 220c and 220d move translationally in equal and opposite directions via pair of force transmitting elements 224c and 224d. Accordingly, upon actuation of trigger 304, which causes translational movement of engagers 220a, 220c in a first direction when surgical instrument 200 is coupled to handheld adapter 300, engagers 220b, 220d move translationally in a second direction equal and opposite to the first direction of engagers 220a, 220c, which causes translational movement of receptacles 316b, 316a, e.g., via a pushing force. The simultaneous actuation of engagers 220a, 220c provided by handheld adapter 300 permits end-effector 206 to effectively open and close in a precise, controlled manner.
[0044] As shown in
[0045] Upon release of trigger 304, spring 320 returns to its natural state, thereby applying a force to slider 314 which causes translational movement of slider 314, and accordingly receptacles 316a, 316b, which further causes translational movement of engagers 220d, 220b, e.g., via a pulling force, thereby actuating end-effector 206 in the open degree of freedom. Specifically, as shown in
[0046] Referring again to
[0047] As will be understood by a person having ordinary skill in the art, the handheld adapter described herein may be adapted to engage with and actuate various surgical instruments in accordance with the principles of the present disclosure. For example, as shown in
[0048] Surgical instrument 501 differs from surgical instrument 200 in that, instead of a plurality of engagers coupled to the proximal ends of force transmitting elements 224a′, 224b′, 224c′, 224d′, the proximal ends of force transmitting elements 224a′, 224b′, 224c′, 224d′ are coupled to a pair of engagers, e.g., pair of spools 506a, 506b. Specifically, force transmitting elements 224a′, 224b may be coupled to spool 506a, and force transmitting elements 224c′, 224d′ may be coupled to spool 506b. As further shown in
[0049] As shown in
[0050] Like handheld adapter 300, upon actuation of trigger 304′, spring 320′ compresses axially due to the translational movement of rack 502 in the first direction. Thus, upon release of trigger 304′, spring 320′ returns to its natural state, thereby applying a force to rack 502 which causes translational movement of rack 502 in a second direction opposite to the first direction, which further causes pinion 504a, and accordingly spool 506a, to rotate in the counter-clockwise direction and pinion 504b, and accordingly spool 506b, to rotate in the clockwise direction, via the rack and pinion mechanism, thereby actuating the end-effector in the open degree of freedom. Specifically, as shown in
[0051] Moreover, like handheld adapter 300, handheld adapter 500 may include one or more receptacles for engaging with and preventing movement the spool of surgical instrument 501 which is responsible for actuating the end-effector in the pitch degree of freedom, e.g., spool 508 as shown in
[0052] Referring now to
[0053] Surgical instrument 601 differs from surgical instrument 200 in that, instead of a plurality of engagers coupled to the proximal ends of force transmitting elements 224a″, 224b″, 224c″, 224d″, the proximal ends of force transmitting elements 224a′, 224b′, 224c′, 224d′ are coupled to a pair of pulleys 610a, 610b, thereby forming a closed loop with first jaw 206a″ and second jaw 206b″, respectively. As shown in
[0054] Slider 602 is operatively coupled to trigger 304″. Thus, upon actuation of trigger 304″, slider 602 moves translationally in a first direction, which causes translational movement of engagers 608a, 608b in the first direction via grooves 604a, 604b, the simultaneous actuation of which causes first jaw 206a″ and second jaw 206b″ to move toward each other, to thereby actuate the end-effector in the close degree of freedom. Specifically, translational movement of engagers 608a, 608b in the first direction causes a corresponding movement of force transmitting elements 224a″, 224c″, respectively, in the first direction, which causes a corresponding equal movement of force transmitting elements 224b″, 224d″ in a second direction opposite to the first direction via pulleys 610a, 610b, respectively, which causes first jaw 206a″ and second jaw 206b″ to move towards each other.
[0055] Like handheld adapter 300, upon actuation of trigger 304″, spring 320″ compresses axially due to the translational movement of slider 602 in the first direction. Thus, upon release of trigger 304″, spring 320″ returns to its natural state, thereby applying a force to slider 602 which causes translational movement of slider 602 in the second direction opposite to the first direction, which further causes translational movement of pair of engagers 608a, 608b in the second direction via grooves 604a, 604b, thereby actuating the end-effector in the open degree of freedom. Specifically, as shown in
[0056] Moreover, like handheld adapter 300, handheld adapter 600 may include one or more receptacles for engaging with and preventing movement the engager of surgical instrument 601 which is responsible for actuating the end-effector in the pitch degree of freedom, e.g., engager 612 as shown in
[0057] While various illustrative embodiments of the invention are described above, it will be apparent to one skilled in the art that various changes and modifications may be made therein without departing from the invention. The appended claims are intended to cover all such changes and modifications that fall within the true scope of the invention.