TEXTILE FOR SUPPORTING HUMAN MOTOR ORGANS AND SUPPORTIVE THERMOPRINTING MATERIAL
20230127710 · 2023-04-27
Inventors
Cpc classification
B32B3/266
PERFORMING OPERATIONS; TRANSPORTING
A41D2400/38
HUMAN NECESSITIES
A43B1/0009
HUMAN NECESSITIES
B32B25/10
PERFORMING OPERATIONS; TRANSPORTING
D06M23/16
TEXTILES; PAPER
B32B2307/724
PERFORMING OPERATIONS; TRANSPORTING
International classification
A41D31/14
HUMAN NECESSITIES
B32B25/10
PERFORMING OPERATIONS; TRANSPORTING
B32B3/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention provides a textile comprising a supporting mechanism disposed on a surface of a fabric, having a printed layer and a layered elastic support; the elastic support is made of thermoplastic elastomer, and is connected with the printed layer; and a plurality of air-permeable elements disposed in the supporting mechanism. The textile of the invention can be made into wearables for a human body, and the supporting mechanism is capable of supporting human motor organs. The invention also provides a supportive thermoprinting material, a printed layer and a thermoplastic elastomer material layer are disposed on a surface of a substrate, and the printed layer and the thermoplastic elastomer material layer of the thermoprinting material are combined on a fabric to form the textile of the invention.
Claims
1. A textile for supporting human motor organs, comprising: a fabric made by weaving; at least one supporting mechanism combined onto at least one surface of the fabric, the supporting mechanism having a printed layer and a layered elastic support; the printed layer being formed by resin printing; the elastic support being made of thermoplastic elastomer, its shape being consistent with the printed layer, and being combined with the printed layer; the printed layer and the elastic support being combined on the fabric; and a plurality of air-permeable elements densely distributed within a disposing range of the supporting mechanism.
2. The textile as claimed in claim 1, wherein the fabric has two surfaces; and the at least two supporting mechanisms are respectively combined with the two surfaces of the fabric.
3. The textile as claimed in claim 1, wherein the supporting mechanism is formed by non-line-shaped supports or line-shaped supports, and the support has the printed layer and the elastic support.
4. The textile as claimed in claim 1, wherein the supporting mechanism is formed by a plurality of adjacent monolithic supports, each of the monolithic supports has the printed layer and the elastic support, and an air-permeable gap is disposed between the two adjacent monolithic supports.
5. The textile as claimed in claim 4, wherein sizes, shapes or gaps between the monolithic supports are the same or different.
6. The textile as claimed in claim 1, wherein the supporting mechanism is at least one area-shaped support, the area-shaped support has the printed layer and the elastic support; and a plurality of air-permeable elements are located within a range of the supporting mechanism.
7. The textile as claimed in claim 6, wherein a plurality of air-permeable holes are formed within a range of the area-shaped support.
8. The textile as claimed in claim 6, wherein the supporting mechanism has a plurality of area-shaped supports; and an air-permeable gap is disposed between the two adjacent area-shaped supports.
9. The textile as claimed in claim 1, wherein the supporting mechanism is formed by at least one line-shaped support, the line-shaped support has the printed layer and the elastic support; and a plurality of air-permeable gaps are located within a range of the line-shaped support.
10. The textile as claimed in claim 9, wherein the line-shaped support is formed by lines in at least two directions, and the air-permeable gaps are located between the lines.
11. The textile as claimed in claim 10, wherein the lines in at least two directions are connected to one another to form a plurality of grids.
12. The textile as claimed in claim 10, wherein an area of the air-permeable gaps is larger than an area of the lines.
13. The textile as claimed in claim 1, wherein the textile has an outer surface and an inner surface, the inner surface contacts a user of the textile; and the at least one supporting mechanism is provided on either the inner surface or the outer surface.
14. The textile as claimed in claim 1, wherein the textile has an outer surface and an inner surface, the inner surface contacts a user of the textile; and comprises at least two said supporting mechanisms, wherein at least one of the supporting mechanisms is provided on the outer surface; and at least one of the supporting mechanisms is provided on the inner surface, which is a line-shaped support having the printed layer and the layered elastic support, a plurality of air-permeable gaps are disposed in the line-shaped support.
15. The textile as claimed in claim 1, wherein the textile is a fabric or a wearable made of a fabric.
16. The textile as claimed in claim 1, wherein the thermoplastic elastomer is polyurethane thermoplastic elastomer (TPU), polyamide thermoplastic elastomer (TPAE), polyester thermoplastic elastomer (TPEE) or polyolefin thermoplastic elastomer (TPO).
17. The textile as claimed in claim 1, wherein the printed layer has colors or is colorless.
18. The textile as claimed in claim 1, wherein the printed layer is a thermoplastic high molecular elastic polymer.
19. The textile as claimed in claim 1, wherein the elastic support is added with graphene or collagen.
20. A supportive thermoprinting material comprising: a substrate, one surface of the substrate being a release surface; a printed layer disposed on the release surface of the substrate, the printed layer being formed by printing; a plurality of air-permeable elements being formed within a printing range of the printed layer; and a thermoplastic elastomer material layer capable of generating adhesion when being heated, the thermoplastic elastomer material layer being disposed on the printed layer and without covering the air-permeable elements.
21. The thermoprinting material as claimed in claim 20, wherein the thermoplastic elastomer material layer is combined with the printed layer in a powder or granular form.
22. The thermoprinting material as claimed in claim 21, wherein the thermoplastic elastomer material layer is combined with the printed layer before the printed layer becomes dry.
23. The thermoprinting material as claimed in claim 20, wherein the printed layer is a plurality of monolithic printed bodies, or area-shaped printed bodies, or line-shaped printed bodies, and the air-permeable elements are air-permeable holes or air-permeable gaps.
24. The thermoprinting material as claimed in claim 20, further comprising a bonding promotion layer disposed on the release surface of the substrate; and the printed layer being printed on the bonding promotion layer.
25. The thermoprinting material as claimed in claim 20, wherein the printed layer has polyurethane and a pigment, and the pigment is colored or colorless.
26. The thermoprinting material as claimed in claim 20, wherein the printed layer comprises a thermoplastic high molecular elastic polymer.
27. The thermoprinting material as claimed in claim 20, wherein the thermoplastic elastomer material layer is polyurethane thermoplastic elastomer (TPU), polyamide thermoplastic elastomer (TPAE), polyester thermoplastic elastomer (TPEE) or polyolefin thermoplastic elastomer (TPO).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The objects, features, and achieved efficacies of the invention can be understood from the description and drawings of the following preferred embodiments, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0062] The invention provides a textile 50 for supporting and protecting human motor organs, the motor organs refer to muscles, joints, ligaments, tendons and bones related to human movement. The textile 50 can be made into a variety of garments for the human body, including but not limited to: clothes, trousers, socks, silk stockings, gloves, bra cups, knee pads, elbow pads, wrist pads, and various types of shoes and other wearables. The wearables, according to their wearing positions and types, are capable of providing support for torso, muscles, elbows, wrists, knees, ankles and other joints, chest (breasts), feet and bones of the human body, and capable of promoting implementation of fitness and sports. The wearables made of the textile 50 restrict a range of motion of muscles by means of anti-slip and/or pressure to avoid or reduce a chance of injury to athletes. The wearables can be used to shape an upper body or a lower body of a person, and can also be used to control a flow direction of human blood.
[0063] Please refer to
[0064] The invention further provides a thermoprinting material 10 (10A, 10C), and a preset mechanism 30 (30A, 30B, 30C) of the thermoprinting material 10 is combined with a fabric (such as garments, trousers or cloth) by hot-pressing to make the textile 50 with the supporting mechanism 40 of the invention.
[0065]
[0066] The substrate 20 is a plastic sheet with appropriate rigidity and low extensibility, and capable of withstanding temperatures above 130° C. without melting. In this embodiment, a PET (polyethylene terephthalate) film is selected as the substrate 20. A surface of the substrate 20 can be subjected to release treatment to become a release surface. In this embodiment, a release layer 22 is disposed on a surface of the substrate 20 to form the release surface.
[0067] The preset mechanism 30 (30A) comprises a resin printed layer (hereinafter referred to as a printed layer) 32 and a thermoplastic elastomer material layer 36, and the printed layer 32 is digitally printed on the release surface of the substrate 20, that is, printed on the release layer 22. In order to increase a bonding between the printed layer 32 and the release surface, in this embodiment, a bonding promotion layer 24 is further coated on the release layer 22, and an adhesion of the printed layer 32 on the release surface is improved through the bonding promotion layer 24. The bonding promotion layer 24 is made of acrylic resin in this embodiment, but other materials or substances that are capable of promoting a bonding between the printed layer 32 and the release layer can be applied to the invention.
[0068] The resin printed layer 32 can be colored ink or non-colored ink, and the ink contains resin components. The ink of the invention can be selected from water-based ink or oil-based ink. The printed layer 32 of this preferred embodiment uses water-based ink, which is suitable for fabrics and clothing, and does not fade when washed with water, and is environmentally safe and harmless to the human body. The water-based ink used in the printed layer 32 contains water, water-based PU (polyurethane) and pigments, and the pigments can be colored or colorless. Depending on the pigments used, the colorless printed layer 32 or the printed layer 32 with various colors can be printed. The printed layer 32 can also be made of a thermoplastic high molecular elastic polymer containing polyurethane and without pigments. In the invention, oil-based ink can also be used, which also contains PU and pigments. By digital printing, the printed layer 32 of various areas, various sizes, various colors and with various patterns or shapes can be accurately printed.
[0069] The thermoplastic elastomer material layer (hereinafter referred to as the elastomer material layer) 36 is disposed on the printed layer 32, a first surface of the printed layer 32 is directly or indirectly connected to the release surface of the substrate 20, and a second surface of the printed layer 32 is combined with the elastomer material layer 36. The elastomer material layer 36 is made of thermoplastic elastomer (TPE) with excellent recovery property. The invention uses environmentally friendly thermoplastic elastomer, including but not limited to: polyurethane thermoplastic elastomer (TPU or TPE-U), polyamide thermoplastic elastomer (TPAE), thermoplastic ester elastomer (TPEE), or thermoplastic olefin elastomer (TEO, TPO or TPE-O).
[0070] In this preferred embodiment, powdered or fine-grained TPU hot-melt adhesive is used as the thermoplastic elastomer material layer 36, and the TPU hot-melt adhesive powder is coated on the printed layer (e.g., water-based resin) 32 when the printed layer 32 is not dry, still damp and has moisture, the hot-melt adhesive powder is combined with the printed layer 32, and there is no hot-melt adhesive powder where the printed layer 32 is absent. The printed layer 32 and the hot-melt adhesive on the printed layer 32 are dried to shape the printed layer 32 and the hot-melt adhesive to manufacture the thermoprinting material 10. The shaped hot-melt adhesive forms the elastomeric material layer 36. The preset mechanism 30 (30A) is densely distributed with a large number of air-permeable elements after being manufactured, and the air-permeable elements are air-permeable holes or air-permeable gaps.
[0071] Pease refer to
[0072] After printing of the printed layer 32 is completed, the TPU hot-melt adhesive powder is coated on the printed layer 32. The hot-melt adhesive powder is only combined with the printed body 34 containing moisture, and will not adhere to the air-permeable elements (the air-permeable gaps 37 or the air-permeable holes 38), and the air-permeable elements maintain hollow. Thereby, the manufactured preset mechanism 30 naturally forms the air-permeable elements for circulation of air and discharge of sweat or moisture.
[0073] Preferably, a width of each of the air-permeable gaps 37 between the two adjacent monolithic printed bodies 34a is not greater than 1 mm, for example, more preferably, a width of each of the air-permeable gaps 37 is within a range of 0.2 mm to 0.7 mm. Diameter or size of each of the air-permeable holes 38 is preferably not greater than 1 mm, for example, within a range of 0.1 mm to 1 mm, more preferably within a range of 0.2 mm to 0.7 mm. The air-permeable holes 38 at different positions can have different sizes, so as to take into account air permeability and support. Each of the printed bodies 34 and the hot-melt adhesive bonded thereon form a supporting unit 31 (31A). Shape and size of the supporting unit 31A are the same as those of the printed body 34, in the form of dot, bar or area shape. Preferably, a diameter or a width of the dot-shaped supporting unit 31A is between 0.5 mm and 1.5 cm.
[0074] Shape, size, and color of the printed layer 32 can be set or changed as required. A density of the printed bodies 34 in the printed layer 32 and a density of the air-permeable elements can also be different.
[0075] The preset mechanism 30 (30A) can be made with different thicknesses, hardnesses and stiffnesses as required.
[0076] The hot-melt adhesive powder can be mixed with 0.5-6% graphene or collagen powder, so that the elastomer material layer 36 has compositions of graphene or collagen to provide benefits to the human body.
[0077] Please refer to
[0078] This example provides the non-line-shaped supporting mechanism 40A, which has a plurality of adjacent non-line-shaped monolithic supports S. As shown in
[0079] The substrate 20 made of PET can be recycled, and there are no dyes or other polluting substances on the substrate 20, so recycling operation will not cause pollution.
[0080] Similarly, referring to
[0081] This example provides the area-shaped supporting mechanism 40B, which is formed by one or more than one non-line-shaped and area-shaped supports N, each of the area-shaped supports N is composed of the area-shaped printed body 34b and the elastomeric material layer 36 on the printed body 34b, and the air-permeable holes 38 formed on the supporting mechanism 40B can be in regular or irregular shape.
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[0084] The printed layer 32 is combined with the elastic support 42 and located on a surface of the textile 50. The printed layer 32 can be printed with various different colors. As shown in
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[0086] The preset mechanism 30 (30C) comprises the resin printed layer (hereinafter referred to as the printed layer) 32 and the thermoplastic elastomer material layer 36, and the printed layer 32 is digitally printed on the release surface of the substrate 20.
[0087] The printed layer 32 is formed by at least one line-shaped printed body 35. Line-shape refers to that a configuration of the printed body 35 uses lines as constituent elements. The printed body 35 has lines 351 densely formed in at least two directions, and the air-permeable gaps 37 are formed between the lines 351. As shown in
[0088] The printed body 35 shown in
[0089] After printing of the printed layer 32 is completed, the TPU hot-melt adhesive powder is coated on the printed layer 32. The hot-melt adhesive powder is combined with the printed body 35 through the moisture of the printed body 35, and will not adhere to the air-permeable gaps 37.
[0090] The printed body 35 and the hot-melt adhesive bonded thereon form the supporting unit 31 (31C). Shape and size of the supporting unit 31C are the same as those of the printed body 35.
[0091] Shape, size, and color of the printed layer 32 can be set or changed as required. A density of the lines 351 of the printed body 35 can be changed as required. As shown in
[0092] In the printed body 35 shown in
[0093] After printing of the printed layer 32 is completed, the TPU hot-melt adhesive powder is coated on the printed layer 32. The hot-melt adhesive powder is only combined with the printed body 35 containing moisture, and will not adhere to the air-permeable elements (the air-permeable gaps 37), and the air-permeable elements maintain open. Thereby, the manufactured preset mechanism 30 (30C) naturally forms air-permeable parts for circulation of air and discharge of sweat or moisture.
[0094] The preset mechanism 30 (30C) of the thermoprinting material 10 (10C) of this embodiment is combined with a surface of a cloth 51, such as the inner surface 54, to manufacture the textile 50 shown in
[0095] The present embodiment provides the line-shaped supporting mechanism 40C, which has line-shaped supports L, as shown in
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[0097] For example, when an athlete performs stretching exercises such as squat, the supporting mechanism 40 on fitness trousers is capable of helping the muscles of the thighs to recover, so that performing fitness exercise is more labor-saving, and the supporting mechanism 40 also avoids injury to the motor organs. The supporting mechanism 40A or/and 40B on the outer surface 52 can be designed into any shape and pattern according to characteristics or requirements of garments, such as the pattern in
[0098] Application examples of the textile 50 with the supporting mechanism 40 of the invention are further illustrated below. The textile 50 can be made into various wearables for the human body to wear, such as clothes, trousers, socks, silk stockings, shoes, bra cups and protective gear. The supporting mechanism 40 on the textile 50 covers the torso, muscles, joints, core muscle groups of the human body to provide support and protection.
[0099] As shown in
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[0101] The textile 50 of the invention is suitable for making bra cups. As shown in
[0102] The textile 50 of the invention can be applied to make shoes. As shown in
[0103] The textile 50 of the invention can also be used to make body-shaping garments. As shown in
[0104] The textile 50 provided by the invention can be made into various wearables for people to wear, and the supporting mechanism 40 can be customized for the wearables. The supporting mechanism 40 of the textile 50 comprises the elastic support 42 for providing support and the printed layer 32 for forming patterns and colors. The supporting mechanism 40 has a fast manufacturing speed, and pattern, color, size, shape and outline of the supporting mechanism 40 can be manufactured according to design. Thickness and support strength of the supporting mechanism 40 can be adjusted or changed as required.
[0105] The elastic support 42 of the supporting mechanism 40 provides support for wearables, and has effects of recovery elasticity and wear resistance. The supporting mechanism 40 can be made into clear patterns and 3D patterns. The air-permeable elements enable the textile 50 to have excellent air permeability.
[0106] Various wearables made of the textile 50 of the invention have efficacies of energy saving, carbon reduction, manufacturing cost reduction and pollution reduction.
[0107] Taking manufacture of shoes as an example, when manufacturing the vamp 80 according to the invention, the thermoplastic elastomer material layer 36 and the printed layer 32 in the thermoprinting material 10 need to be hot stamped on the textile 50 to form the supporting mechanism 40, and then the vamp 80 can be cut out. The printed layer 32 is directly printed with a color of the vamp 80, and each part of the vamp 80 can be printed with a different color. Shoes made by the invention can replace leather shoes and sports shoes. Support of the supporting mechanism 40 on the vamp 80 is comparable to a wrapping effect of a leather shoe, and its air permeability is close to that of a shoe made of knitted cloth. A color of the vamp 80 is physically combined with the fibers of the textile 50 without dyeing, and there is no problem of environmental pollution caused by dyeing process. That is, compared with the conventional dyeing process, a color of the supporting mechanism 40 is formed by printing, no water is used, no water resources are wasted, no industrial waste water is produced, no additional equipment is required to process industrial waste water, and no pollution is caused. Furthermore, production speed of the invention is fast, and production method thereof is environmentally friendly. Compared with the manufacturing process of leather shoes, the vamp 80 of the invention does not need to cut out several pieces and then join the pieces, and no dyeing is required, process steps and manpower usage are greatly reduced, energy saving and carbon reduction are achieved, and the invention also solves the pollution problem of recycling leather. As for sports shoes, only one piece of fabric is needed for the vamp 80 of the invention. Compared with structure and manufacturing process of the conventional sports shoes, there is no need to sew multiple layers of fabrics or dye the fabrics. The invention also has effects of reducing processes, simplifying manufacturing, without producing pollution, reducing labor usage, energy saving, carbon reduction and reducing manufacturing costs.
[0108] When the invention is used to make pressure garments and trousers (elastic garments, trousers), the supporting mechanism 40 of the textile 50 provides an excellent support effect for the muscles, joints, core muscle groups and bones of the human body, and reduces a chance of injury to users during exercise. Fitness garments made of the invention have excellent air permeability and are easy to put on and take off. Similarly, when the invention is applied to fitness garments, it also has an effect of energy saving and carbon reduction, that is, processes such as cutting of plastic materials and sewing are not required, and no dyeing is required. The textile 50 of the invention does not require elastic fibers, or only uses a small amount of elastic fibers (e.g., 2%), which can reduce costs.
[0109] When the invention is applied to a bra cup, the supporting mechanism 40 only needs to be fabricated on a piece of fabric, and then shape it into a shape of the bra cup, which reduces various manufacturing processes and manpower, and greatly increases a production speed of the bra cup. Compared with the conventional bra cups, the invention can greatly reduce a unit weight of the fabric under the same supporting force. Conventional bra cups need to be shaped at extremely high temperature (185-195 degrees), which will cause yarns to crack. If the conventional bra cups are made of dyed and finished fabrics, dyeing of the yarns will have a great impact. In the invention, the bra cup 70 is hot-pressed and shaped at a low temperature (125° C.), thermal sublimation is reduced, a color of the bra cup 70 is not distorted, and cracking of yarns is slight.
[0110] The invention can be applied to socks, silk stockings, pantyhose and other wearables for feet and legs to make an elastic stocking with the supporting mechanism 40, and the supporting mechanisms 40 are specifically arranged on the elastic stocking to form elastic pressure differences at different positions of the stocking, thereby guiding blood flow, so that the elastic stocking can be used to prevent and treat varicose veins.
[0111] In the invention, the supporting mechanism 40 is combined after the fabric 51 is made, and the supporting mechanism 40 is combined on the fabric 51 at a low temperature, so that the fibers of the fabric 51 will not crack.
[0112] Shape, size, and support strength of the supporting mechanism 40 of the invention can be changed at will, so that wearables of the human body can produce different structural supports. When the supporting mechanism 40 has components such as graphene or collagen, graphene can generate far infrared rays, increase blood oxygen level and promote blood circulation; and collagen has an excellent moisturizing function, which can promote moisturizing and whitening effects of human skin. The textile 50 of the invention can also be made into wearables for animals to assist various animals such as dogs, cats, horses, cows in supporting their motor organs, or assist their limb movement or rehabilitation.
[0113] The textile provided by the invention solves various deficiencies in the prior arts. The embodiments disclosed in the invention are only intended to illustrate the technical means of the invention rather than limiting them, and all equivalent modifications of the invention should be regarded as the protection scope of the invention.