CLAMPING BUSHING AND CLAMPING DEVICE

Abstract

The invention relates to a clamping bushing (21) for clamping in a bore (3) of a component (2), in particular of a workpiece to be clamped, wherein the clamping bushing (21) is radially contracted in a relaxed state such that the clamping bushing (21) can be inserted into the bore (3) and pulled out of the bore (3), whereas the clamping bushing (21) is radially expanded in a stressed state such that the lateral surface of the clamping bushing (21) forms a mechanical connection to the inner wall of the bore (3). According to the invention, the mechanical connection between the lateral surface of the clamping bushing (21) and the inner wall of the bore (3) is positive-locking and consists of a threaded connection. The invention further relates to a corresponding clamping device (1). An essential feature of the invention is also the possibility of being able to exchange the clamping bolt (tension anchor) by means of a bayonet coupling without having to open hydraulic lines and without removing the clamping element from the device.

Claims

1-17. (canceled)

18. A clamping bushing being configured for clamping in a bore of a component, a) wherein in a relaxed state, the clamping bushing is radially contracted so that the clamping bushing can be introduced into the bore and pulled out of the bore, b) whereas in a clamped state, the clamping bushing is expanded radially, so that an envelope surface of the clamping bushing forms a mechanical connection with an inner wall of the bore, c) wherein the mechanical connection between the envelope surface of the clamping bushing and the inner wall of the bore is form-locking, d) further comprising an external thread in the envelope surface of the clamping bushing, in order to engage in an internal thread in the inner wall of the bore and thereby to create the form-locking mechanical connection.

19. The clamping bushing as claimed in claim 18, wherein a) the external thread of the clamping bushing and the internal thread of the bore have the same thread pitch, and b) the external thread of the clamping bushing has, in the radially contracted state, a smaller thread diameter than the internal thread of the bore, and c) the external thread of the clamping bushing in the radially expanded state has the same thread diameter as the internal thread of the bore, and d) in the radially contracted state of the clamping bushing, the outer diameter of the external thread of the clamping bushing is smaller than a core diameter of the internal thread of the bore.

20. The clamping bushing according to claim 18, wherein a) the clamping bushing comprises a plurality of segments distributed over a periphery of the clamping bushing, b) adjacent segments are each separated from one another by an axially extending slit, and c) individual slits start from a free end of the clamping bushing and extend at least over a part of an axial length of the clamping bushing.

21. The clamping bushing according to claim 18, wherein a) the clamping bushing comprises centrally an axial through bore for a tension rod, and b) the through bore widens radially toward a free end of the clamping bushing.

22. The clamping bushing according to claim 21, wherein the through bore widens conically.

23. The clamping bushing according to claim 21, wherein the through bore transitions toward the free end of the clamping bushing, in pyramidal manner into a plurality of bevels.

24. A clamping device for mechanically clamping a component, having a) an axially displaceable tension rod for clamping the component, and b) an axially displaceable piston for displacement of the tension rod, and c) a clamping bushing.

25. A clamping device for mechanically clamping a component, having a) an axially displaceable tension rod for clamping the component, and b) an axially displaceable piston for displacement of the tension rod, and c) a clamping bushing according to claim 18.

26. The clamping device according to claim 25, wherein the tension rod extends axially through the clamping bushing and has a widening at its free end, so that the tension rod radially expands the clamping bushing on retraction of the tension rod.

27. The clamping device according to claim 26, wherein the tension rod extends axially through the clamping bushing and has at its free end a widening in the form of a plurality of bevels, so that the tension rod radially expands the clamping bushing on retraction of the tension rod.

28. The clamping device according to claim 26, wherein in the radially contracted state of the clamping bushing, an outer diameter of the external thread of the clamping bushing is equal to a thread diameter of the internal thread, but due to segmentation of the clamping bushing, in the relaxed state, is smaller than a core diameter of the internal thread of the bore.

29. The clamping device according to claim 26, wherein in the radially contracted state of the clamping bushing, the individual segments of the clamping bushing float on an air cushion and insertion of the thread is thus facilitated.

30. The clamping device according to claim 26, wherein in the radially contracted state of the clamping bushing, individual segments of the clamping bushing lie on an elastic ring and insertion of the thread is thus facilitated.

31. The clamping device according to claim 24, further comprising a bayonet fastening for releasable mechanical anchoring of the tension rod in the piston.

32. The clamping device according to claim 31, wherein the tension rod is exchangeable by use of the bayonet fastening, without opening fluid lines for the drive of the piston.

33. The clamping device according to claim 32, wherein a) the tension rod has a hammer-shaped lateral widening at its lower end, and b) for the passage of the tension rod, the piston has an axial bore which in cross-section is a slot, so that the hammer-shaped widening of the tension rod can be fed in a particular angular position of the tension rod through the axial bore and otherwise brings about a form-locking anchoring of the tension rod in the piston.

34. The clamping device according to claim 32, wherein the tension rod is biased against the piston by a first spring in order to prevent a falling out of the tension rod.

35. The clamping device according to claim 32, wherein the bayonet fastening has a rotation angle limitation in order to delimit a rotation angle of the tension rod.

36. The clamping device according to claim 35, wherein the rotation angle limitation has a rotation angle stop in each rotation direction.

37. The clamping device according to claim 36, wherein each rotation angle stop consists of a pin.

38. The clamping device according to claim 32, wherein a) the bayonet fastening comprises an anti-twist protection to prevent unintentional release of the bayonet fastening, and b) the anti-twist protection has a rotation angle stop which prevents a rotation of the tension rod into a release position, and c) the rotation angle stop has a pin.

39. The clamping device according to claim 24, further comprising a) a first pressure chamber for hydraulic or pneumatic pressure application on the piston for clamping the tension rod, and b) a second pressure chamber for hydraulic or pneumatic pressure application on the piston for relaxing the tension rod, and c) a second spring which biases the piston in a clamping position, so that the component is also held without a pressure application.

40. The clamping device according to claim 24, further comprising an enquiry device for testing the following states of the clamping device: a) breakage of the tension rod, b) breakage of the clamping bushing, c) seating or absence of a component on the clamping device, d) placement of the tension rod and/or of the piston in the relaxed position, e) bore in workpiece too large.

41. The clamping device according to claim 24, further comprising a purge air device to blow out purge air in a region of a seating around the free end of the tension rod.

42. The clamping device according to claim 24, wherein the clamping device has an elastic centering element for pre-centering of the tension rod.

43. The clamping device according to claim 42, wherein the centering element surrounds the clamping bushing and the tension rod in an annular manner.

44. The clamping device according to claim 42, wherein the centering element surrounds the tension rod in an annular manner and is arranged beneath the clamping bushing.

45. The clamping device according to claim 24, wherein a) the clamping bushing is mounted in the clamping device with an axial play so that the clamping bushing can carry out an axial pull-down movement, and b) a third spring is provided for biasing the clamping bushing against the pull-down movement.

46. The clamping device according to claim 45, wherein the clamping bushing has at the bottom thereof a radially protruding collar and the third spring surrounds the radially protruding collar externally and presses it radially inwardly.

47. The clamping device according to claim 45, wherein the third spring is arranged beneath the clamping bushing and presses the clamping bushing axially upwardly.

48. The clamping device according to claim 25, wherein a) the clamping bushing has on its underside a conical ramp surface which narrows conically upwardly, and b) the clamping bushing lies with its conical ramp surface on a conical ramp surface fixed in the clamping device, and c) during a clamping procedure, the clamping bushing both expands radially and also, due to the ramp surfaces sliding over one another, is pulled axially downwardly.

Description

[0046] Other advantageous further developments of the invention are characterised in the subclaims or are described below in greater detail together with the description of the preferred exemplary embodiments of the invention, making reference to the drawings, in which:

[0047] FIG. 1A shows a cut-away perspective view of a clamping device according to the invention,

[0048] FIG. 1B shows a detail view of the bayonet fastening of the clamping device of FIG. 1A,

[0049] FIG. 2 shows a cross-sectional view of the clamping device of FIGS. 1A and 1B to illustrate the pressure application on the piston during clamping,

[0050] FIG. 3 shows a cross-sectional view of the clamping device of FIGS. 1A and 1B to illustrate the pressure application on the piston during relaxation,

[0051] FIG. 4 shows a further cross-sectional view of the clamping device of FIGS. 1A and 1B to illustrate the blowing out of purge air from the clamping device and to illustrate an enquiry of the relaxation position with a throttle (message: workpiece can be removed),

[0052] FIG. 5 shows a further cross-sectional view of the clamping device of FIGS. 1A and 1B to illustrate a pneumatic enquiry device,

[0053] FIG. 6 shows an enlarged detail view of FIG. 2 to illustrate the axial play of the clamping bushing as a precondition for a pull-down movement,

[0054] FIG. 7 shows an enlarged detail view in the axial direction of the locked-in tensioning bolt of the bayonet fastening,

[0055] FIG. 8 shows a cross-sectional view to illustrate the bayonet fastening for the tension rod,

[0056] FIG. 9 shows a modification of the exemplary embodiment according to FIGS. 1A to 8 with an additional spring for intrinsic safety,

[0057] FIG. 10 shows a modification with a conical ramp surface at the clamping bushing for radial expansion of the clamping bushing,

[0058] FIG. 11 shows a modification with an elastic ring for facilitating the insertion of the thread,

[0059] FIG. 12 shows a modification with an air cushion for facilitating the insertion of the thread, and

[0060] FIG. 13A shows a cross-sectional view through a further exemplary embodiment along the sectional line F-F in FIG. 13C, wherein the bayonet fastening has an antitwist protection and a rotation angle limitation,

[0061] FIG. 13B shows a sectional view along the sectional line G-G in FIG. 13C, and

[0062] FIG. 13C shows a transverse sectional view of the exemplary embodiment according to FIGS. 13A and 13B.

[0063] FIGS. 1A to 8 show different views of a clamping device 1 according to the invention for clamping a component 2, wherein the component 2 is shown only schematically in FIG. 2 and otherwise is left out for the sake of clarity. The component 2 has a blind bore 3 with an inner wall 4 which is provided with an internal thread 5 for engagement by the clamping device 1 in order to enable a form-locking engagement, as described in detail below.

[0064] The clamping device 1 has a housing 6 which is closed upwardly by a housing cover 7 and downwardly by a housing base 8. The annular gap between the housing base 8 and the housing 6 is herein sealed by a seal 9.

[0065] Arranged axially displaceable in the clamping device 1 is a tension rod 10, wherein the tension rod 10 can be displaced by an also axially displaceable piston 11, as will also be described in detail below. The annular gap between the outer envelope surface of the piston 11 and the inner wall of the housing 6 is herein sealed by two seals 12, 13.

[0066] The piston 11 has an axial through bore 14 through which the lower end of the tension rod 10 is introduced, wherein the tension rod 10 is anchored in the piston 11 by a releasable bayonet fastening, as will be described in detail below.

[0067] A piston insert 15 is inserted into the piston 11, wherein a spring 16 which presses the tension rod 10 axially upwardly rests against the base of the piston insert 15, so that the bayonet fastening of the tension rod 10 does not inadvertently become released.

[0068] The through bore 14 in the piston 11 is herein configured in cross-section as a slot, as shown in FIG. 7. The tension rod 10 has at its lower end a hammer-shaped lateral widening 17 which in the anchored state of the bayonet fastening is supported at the bottom on projections 53 in the piston 11. In a particular angular position, the tension rod 10 can thus be easily introduced into the clamping device 1, since the through bore 14 configured as a slot then offers sufficient space. Following the introduction of the tension rod 10, the tension rod 10 is then rotated through 90, whereupon the tension rod 10 rests with its hammer-shaped widening 17 against the piston 11.

[0069] However, other variants are also possible, for example, a fastening, e.g. via a pivot curve or a stop bolt.

[0070] The spring 16 prevents the tension rod 10 rotating unintentionally and then falling out of the clamping device 1 (latching on the projection 53).

[0071] Furthermore, the clamping device 1 has, in the upper region, an internal part 18 which surrounds the tension rod 10 in annular manner and contains a through bore in which an O-ring 19 is arranged for pre-centring the tension rod 10. Specifically, on lateral deflection of the tension rod 10, the O-ring 19 exerts an internally directed counter-force, whereby the tension rod 10 is centred in the clamping device 1.

[0072] The internal part 18 rests herein via a compression spring 20 on the housing 6. The compression spring 20 thus presses the internal part 18 upwardly.

[0073] The free end of the tension rod 10 is surrounded by a clamping bushing 21 wherein on clamping the component 2, the clamping bushing 21 is introduced into the blind bore 3 and then creates a form-locking connection. For this purpose, the clamping bushing 21 has an external thread at its external envelope surface which is adapted to the internal thread 5 of the blind bore 3.

[0074] The free end of the tension rod 10 has an external envelope surface which widens conically toward the end of the tension rod 10 (alternatively pyramid surfaces are also possible). Correspondingly, the clamping bushing 21 also has a conical inner wall which widens conically toward the free end. A retraction of the tension rod 10 into the clamping device 1 thus leads thereto, due to the conical surfaces of the tension rod 10 on one side, and of the clamping bushing 21 on the other, sliding over one another, that the clamping bushing 21 expands radially. The external thread of the clamping bushing 21 then engages in the correspondingly adapted internal thread 5 of the blind bore 3 and creates thereby a form-locking connection.

[0075] It should further be mentioned that the clamping bushing 21 is externally surrounded by an annular scraper 22. The scraper 22 prevents dirt being able to penetrate into the clamping device 1.

[0076] FIG. 2 shows a cross-sectional view of the clamping device 1 with a hydraulic connection 23 for clamping the tension rod 10. The hydraulic connection 23 is linked via oil channels 24, 25 to a pressure chamber 26, wherein the hydraulic pressure acting in the pressure chamber 26 presses from above onto the piston 11 and pushes the piston 11 downwardly, if needed. The piston 11 then correspondingly carries the tension rod 10 downwardly with it. Furthermore, it should herein be mentioned that the oil channel 25 is closed at its upper side by a plug 27.

[0077] FIG. 3 shows another cross-sectional view of the clamping device of FIGS. 1A and 1B with a hydraulic connection 28 for relaxing the clamping device 1. The hydraulic connection 28 is linked via oil channels 29, 30 to a pressure chamber 31, wherein the oil pressure prevailing in the pressure chamber 31 acts from below on the piston 11 and pushes the piston 11 upwardly, if needed. It should herein be mentioned that the oil channel 30 is also closed at its upper side by a plug 32.

[0078] FIG. 4 shows a further cross-sectional view of the clamping device 1 with a further pneumatic connection 33 for a purge air device and an enquiry of the relaxation position of the piston 11. The pneumatic connection 33 is linked via compressed air channels 34, 35, 36, 48 to a pressure chamber 37 in the housing cover 7, from where the compressed air can be blown out upwardly through blow-out openings in order to keep the seating region of the clamping device 1 clean. It should herein be mentioned that the compressed air channel 34 is also closed externally by a plug 38.

[0079] A throttle 49 ensures a pressure difference. In the relaxed state, the piston 11 in its upper position and the compressed air channel 48 (purge air channel) are closed, i.e. a pressure difference comes about between the clamped and relaxed position.

[0080] FIG. 5 shows a further cross-sectional view of the clamping device 1 with a further pneumatic connection 39 for a pneumatically operating enquiry device.

[0081] The pneumatic connection 39 of the enquiry device opens firstly via a pressure channel 40 into the cylinder in which the piston 11 is axially displaceable. In this way, the position of the piston 11 can be interrogated by the enquiry device, since the pressure conditions change at the pneumatic connection 39 if the piston 11 unblocks the outlet opening of the compressed air channel 40.

[0082] Secondly, however, the pneumatic connection 39 of the enquiry device also opens via compressed air channels 41, 42 into a seating monitoring bore 43 which in the clamped state is closed by the component 2, whereby the pressure conditions at the pneumatic connection 39 change, which can be sensed with measuring technology and thereby enables a seating monitoring.

[0083] The functioning of the clamping device 1 according to the invention will now be described.

[0084] Herein, it is assumed that the tension rod 10 is already mounted in the clamping device 1 and is anchored by means of the bayonet fastening. The spring 16 then presses the tension rod 10 upwardly against the piston 11 and thereby prevents the bayonet fastening becoming loosened, for example by vibrations or shaking, which in the worst case could lead to falling out of the tension rod 10 (engaging on the projection 53).

[0085] The clamping device 1 is then firstly relaxed in that by means of the hydraulic connection 28, oil is fed in and then acts in the pressure chamber 31 from below onto the piston 11 and presses the piston upwardly together with the tension rod 10. During this relaxation of the clamping device, the hydraulic connection 23 is pressure-free.

[0086] Subsequently, the component 2 can then be placed so that the free end of the tension rod 10 is introduced with the clamping bushing 21 into the blind bore 3.

[0087] It should herein be mentioned that the clamping bushing 21 has an outer diameter in the relaxed state which is smaller than the inner diameter of the inner wall 4 of the blind bore 3. This is important so that the tension rod 10 with the clamping bushing 21 can be introduced in the relaxed state into the blind bore 3.

[0088] Following the placement of the component 2 onto the clamping device 1, the component 2 closes the seating monitoring bore 43 on the upper side of the clamping device 1, which is measurable at the pneumatic connection 39.

[0089] Thereupon, the clamping device 1 is clamped. For this purpose, the hydraulic connection 28 is made pressure-free. Furthermore, the pressure connection 23 is controlled so that the oil pressure in the pressure chamber 26 pulls the piston 11 downwardly together with the tension rod 10. With this downward movement of the tension rod 10, the conical surfaces of the tension rod 10 and of the clamping bushing 21 slide over one another, which leads to a radial expansion of the clamping bushing 21. During this radial expansion of the clamping bushing 21, the external thread in the envelope surface of the clamping bushing 21 then engages in the internal thread 5 in the inner wall 4 of the blind bore 3 and thus creates a form-locking connection between the clamping bushing 21 and the component 2.

[0090] On a further downward movement of the tension rod 10, the now form-lockingly clamped component 2 then carries out a pull-down movement in order to pull the component 2 firmly against the seating area of the clamping device 1. It should herein be mentioned that the clamping bushing 21 lies with its underside on the internal part 18. A further pulling-down of the tension rod 10 thus leads to a corresponding downward movement of the clamping bushing 21 and thus also of the internal part 18, which rests against the compression spring 20. The pull-down movement must therefore overcome the counterforce of the compression spring 20.

[0091] The enquiry device can determine by querying the pressure conditions at the pneumatic connection 39 whether the component 2 is firmly pulled against the seating area of the clamping device 1, whereupon the clamping process is then ended.

[0092] It is clear from FIG. 6 that the internal part 18 and thus also the clamping bushing 21 is mounted in the clamping device 1 with an axial play a, in order to enable the pull- down movement after the clamping of the component 2.

[0093] FIG. 9 shows a modification of the exemplary embodiment described above, wherein this exemplary embodiment largely matches that described above so that, for the avoidance of repetition, reference is made to the above description, wherein the same reference signs are used for corresponding details.

[0094] A peculiarity of this exemplary embodiment lies therein that the clamping device 1 comprises a so-called intrinsic safety system. This means that the component 2 remains clamped even in the event of a pressure loss. For this purpose, an additional spring 44 is provided which pulls the piston 11 and thus also the tension rod 10 downwardly into the clamping position.

[0095] Finally, FIG. 10 shows a further modification which also largely corresponds to the exemplary embodiments described above so that, for the avoidance of repetition, reference is made to the above description, wherein the same reference signs are used for corresponding details.

[0096] A peculiarity of this exemplary embodiment lies therein that the clamping bushing 21 comprises at its underside a radially protruding collar 45 and a conical ramp surface 46 which can slide on a conical ramp surface 47 of the clamping device. On a pull-down movement, the conical ramp surfaces 46, 47 therefore slide over one another so that the radially protruding collar 45 deflects outwardly, against the radially directed counterforce of the compression spring 20, which permits the pull-down movement.

[0097] FIGS. 11 and 12 show modifications which also largely correspond to the exemplary embodiments described above so that, for the avoidance of repetition, reference is made to the above description, wherein the same reference signs are used for corresponding details.

[0098] The peculiarity of FIG. 11 lies therein that the clamping bushing 21 rests underneath on an elastic ring 50, by which means the introduction of the thread of the clamping bushing 21 is facilitated.

[0099] The peculiarity of FIG. 12 lies therein that the clamping bushing 21 floats underneath on an elastic ring 50, by which means the introduction of the thread of the clamping bushing 21 is also facilitated.

[0100] FIGS. 13A-13C show different sectional views of a further exemplary embodiment which largely corresponds to the exemplary embodiments described above so that, for the avoidance of repetition, reference is made to the above description, wherein the same reference signs are used for corresponding details.

[0101] A peculiarity of this exemplary embodiment lies therein that the bayonet fastening has, between the hammer-shaped widening 17 of the tension rod 10 on one side, and the piston 11 on the other has a rotation angle limitation which consists of two pins 54 which are inserted into corresponding bores in the piston 11. On a rotation of the tension rod 10 about its longitudinal axis, the hammer-shaped widening 17 of the tension rod 10 makes contact with the pins 54, so that the rotation angle of the tension rod 10 is restricted.

[0102] A further peculiarity of this exemplary embodiment lies therein that the bayonet fastening has an antitwist protection (release protection) which hinders an unintended release of the bayonet fastening. The antitwist protection consists substantially of a further pin 55 which is also inserted into a corresponding bore in the piston 11. The pin 55 herein hinders the tension rod 10 from rotating into a position which permits the tension rod 10 to pull out of the piston 11. For the release of the bayonet fastening, therefore, the pin 55 must initially be removed. Subsequently, the tension rod 10 can then be rotated so that the bayonet fastening can be released.

[0103] The invention is not restricted to the above-described preferred exemplary embodiments. Rather a plurality of variants and modifications is possible which also make use of the inventive concept and therefore fall within the scope of protection. In particular, the invention also claims protection for the subject matter and the features of the subclaims separately from the claims to which they each refer. For example, the concept of a bayonet fastening according to the subclaims is also of independent significance worthy of protection without the feature of a thread connection according to the main claim.

REFERENCE SIGNS

[0104] 1 Clamping device [0105] 2 Component [0106] 3 Blind bore [0107] 4 Inner wall of the blind bore [0108] 5 Internal thread of the blind bore [0109] 6 Housing of the clamping device [0110] 7 Housing cover [0111] 8 Housing base [0112] 9 Seal between housing base and housing [0113] 10 Tension rod [0114] 11 Piston [0115] 12 Seal between piston and housing [0116] 13 Seal between piston and housing [0117] 14 Through bore in piston [0118] 15 Piston insert [0119] 16 Spring for biasing the tension rod [0120] 17 Hammer-shaped widening of the tension rod [0121] 18 Internal part [0122] 19 O-ring for pre-centring the tension rod [0123] 20 Compression spring for biasing the clamping bushing against the pull-down movement [0124] 21 Clamping bushing [0125] 22 Scraper [0126] 23 Hydraulic connection for clamping the tension rod [0127] 24 Oil channel for clamping the tension rod [0128] 25 Oil channel for clamping the tension rod [0129] 26 Pressure chamber for clamping the tension rod [0130] 27 Plug [0131] 28 Hydraulic connection for relaxing the tension rod [0132] 29 Oil channel for relaxing the tension rod [0133] 30 Oil channel for relaxing the tension rod [0134] 31 Pressure chamber for relaxing the tension rod [0135] 32 Plug [0136] 33 Pneumatic connection for purge air device [0137] 34 Compressed air channel of the purge air device [0138] 35 Compressed air channel of the purge air device [0139] 36 Compressed air channel of the purge air device [0140] 37 Pressure chamber of the purge air device [0141] 38 Plug [0142] 39 Pneumatic connection of the interrogation device [0143] 40 Compressed air channel of the interrogation device (piston position monitoring) [0144] 41 Compressed air channel of the interrogation device [0145] 42 Compressed air channel of the interrogation device [0146] 43 Seating monitoring bore [0147] 44 Spring for intrinsic safety in the event of pressure loss [0148] 45 Collar of the clamping bushing [0149] 46 Ramp surface of the clamping bushing [0150] 47 Stationary ramp surface [0151] 48 Pressure channel interrogation relaxation position [0152] 49 Throttle/throttle bore [0153] 50 Elastic ring for height compensation [0154] 51 Bore for generating the air cushion [0155] 52 Pressure channel for pressure difference measurement [0156] 53 Projection for bayonet fastening (hammer of the tension rod) [0157] 54 Pins of the rotation angle limitation of the bayonet fastening [0158] 55 Pin of the antitwist protection (release protection) [0159] a Axial play of the clamping bushing and of the internal part