GATE-TUNABLE P-N HETEROJUNCTION DIODE, AND FABRICATION METHOD AND APPLICATION OF SAME
20170141333 ยท 2017-05-18
Inventors
Cpc classification
H10F10/16
ELECTRICITY
H01L21/02568
ELECTRICITY
International classification
Abstract
A method of fabricating a diode includes forming a first semiconductor layer having a first portion and a second portion extending from the first portion on a substrate; forming first and second electrodes on the substrate, the first electrode extending over and being in contact with the first portion of the first semiconductor layer; forming an insulting film to cover the first electrode and the first portion of the first semiconductor layer; and forming a second semiconductor layer having a first portion and a second portion extending from the first portion on the substrate. The second portion of the second semiconductor layer overlapping with the second portion of the first semiconductor layer to define a vertically stacked heterojunction therewith. The first portion of the second semiconductor layer extending over and being in contact with the second electrode. Each of the first and second semiconductor layers includes an atomically thin semiconductor.
Claims
1. A method of fabricating a diode, comprising: forming a first semiconductor layer on a substrate, wherein the first semiconductor layer has a first portion and a second portion extending from the first portion; forming a first electrode and a second electrode on the substrate, wherein the first electrode extends over and is in contact with the first portion of the first semiconductor layer; forming an insulting film to cover the first electrode and the first portion of the first semiconductor layer; and forming a second semiconductor layer on the substrate, wherein the second semiconductor layer has a first portion and a second portion extending from the first portion, the second portion of the second semiconductor layer overlapping with the second portion of the first semiconductor layer to define a vertically stacked heterojunction therewith, and the first portion of the second semiconductor layer extending over and being in contact with the second electrode, wherein each of the first semiconductor layer and the second semiconductor layer comprises an atomically thin semiconductor.
2. The method of claim 1, wherein each of the first semiconductor layer and the second semiconductor layer has a monolayer thickness.
3. The method of claim 1, wherein the first semiconductor layer is formed of a first semiconductor having a first band gap and the second semiconductor layer is formed of a second semiconductor having a second band gap and being directly stacked on and in directly contact with the first semiconductor layer to define the vertically stacked heterojunction on a substrate.
4. The method of claim 3, wherein each of the first band gap and the second band gap is greater than 0 eV;
5. The method of claim 3, wherein one of the first semiconductor layer and the second semiconductor layer is formed of an n-type semiconductor, and the other of the first semiconductor layer and the second semiconductor layer is formed of a p-type semiconductor.
6. The method of claim 5, wherein a band gap of the n-type semiconductor is larger than that of the p-type semiconductor.
7. The method of claim 5, wherein the n-type semiconductor comprises molybdenum disulphide (MoS.sub.2) flakes, and the p-type semiconductor comprises single-walled carbon nanotubes (SWCNTs).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] The accompanying drawings illustrate one or more embodiments of the invention and together with the written description, serve to explain the principles of the invention. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like elements of an embodiment.
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DETAILED DESCRIPTION OF THE INVENTION
[0070] The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like reference numerals refer to like elements throughout.
[0071] The terms used in this specification generally have their ordinary meanings in the art, within the context of the invention, and in the specific context where each term is used. Certain terms that are used to describe the invention are discussed below, or elsewhere in the specification, to provide additional guidance to the practitioner regarding the description of the invention. For convenience, certain terms may be highlighted, for example using italics and/or quotation marks. The use of highlighting has no influence on the scope and meaning of a term; the scope and meaning of a term is the same, in the same context, whether or not it is highlighted. It will be appreciated that same thing can be said in more than one way. Consequently, alternative language and synonyms may be used for any one or more of the terms discussed herein, nor is any special significance to be placed upon whether or not a term is elaborated or discussed herein. Synonyms for certain terms are provided. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms discussed herein is illustrative only, and in no way limits the scope and meaning of the invention or of any exemplified term. Likewise, the invention is not limited to various embodiments given in this specification.
[0072] It will be understood that, as used in the description herein and throughout the claims that follow, the meaning of a, an, and the includes plural reference unless the context clearly dictates otherwise. Also, it will be understood that when an element is referred to as being on another element, it can be directly on the other element or intervening elements may be present therebetween. In contrast, when an element is referred to as being directly on another element, there are no intervening elements present. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0073] It will be understood that, although the terms first, second, third etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the invention.
[0074] Furthermore, relative terms, such as lower or bottom and upper or top, may be used herein to describe one element's relationship to another element as illustrated in the Figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures. For example, if the device in one of the figures is turned over, elements described as being on the lower side of other elements would then be oriented on upper sides of the other elements. The exemplary term lower, can therefore, encompasses both an orientation of lower and upper, depending of the particular orientation of the figure. Similarly, if the device in one of the figures is turned over, elements described as below or beneath other elements would then be oriented above the other elements. The exemplary terms below or beneath can, therefore, encompass both an orientation of above and below.
[0075] It will be further understood that the terms comprises and/or comprising, or includes and/or including or has and/or having, or carry and/or carrying, or contain and/or containing, or involve and/or involving, and the like are to be open-ended, i.e., to mean including but not limited to. When used in this disclosure, they specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
[0076] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0077] As used herein, around, about or approximately shall generally mean within 20 percent, preferably within 10 percent, and more preferably within 5 percent of a given value or range. Numerical quantities given herein are approximate, meaning that the term around, about or approximately can be inferred if not expressly stated.
[0078] The description will be made as to the embodiments of the invention in conjunction with the accompanying drawings. In accordance with the purposes of this disclosure, as embodied and broadly described herein, this disclosure, in one aspect, relates to a gate-tunable p-n heterojunction diode including a vertical stacked heterojunction of two ultrathin semiconductors, and fabrication method and applications of the same. According to the invention, among other things, the key innovations are fabrication of a p-n heterojunction from atomically thin materials, and a p-n heterojunction whose electrical properties and photoresponse can be tuned by a gate voltage.
[0079] Referring to
[0080] The first semiconductor layer 20 has a first portion 21 and a second portion 22 extending from the first portion 21, formed on the substrate 10. The second semiconductor layer 30 has a first portion 31 and a second portion 32 extending from the first portion 31, formed on the substrate 10. The second portion 32 of the second semiconductor layer 30 and the second portion 22 of the first semiconductor layer 20 overlap with one another to define the vertically stacked heterojunction 40 therewith on the substrate 10.
[0081] In one embodiment, the first semiconductor layer 20 is formed of a first semiconductor having a first band gap and the second semiconductor layer 30 is formed of a second semiconductor having a second band gap and being directly stacked on and in directly contact with the first semiconductor layer 20 to define the vertically stacked heterojunction 40 on a substrate 10. In one embodiment, each of the first band gap and the second band gap is greater than 0 eV.
[0082] In one embodiment, the first semiconductor layer 20 and/or the second semiconductor layer 30 are formed of atomically thin materials, such as nanotubes, nanofibers, or a combination thereof.
[0083] In one embodiment, one of the first semiconductor layer 20 and the second semiconductor layer 30 is formed of an n-type semiconductor, and the other of the first semiconductor layer 20 and the second semiconductor layer 30 is formed of a p-type semiconductor. The n-type semiconductor has a band gap that is larger than that of the p-type semiconductor.
[0084] Further, the diode includes a first electrode 50 and a second electrode 60 formed on the substrate 10, which are in contact with the first portion 21 of the first semiconductor layer 20 and the first portion 31 of the second semiconductor layer 30, respectively. As such, the vertically stacked heterojunction 40 is located between the first electrode 50 and the second electrode 60. In certain embodiments, the first electrode 50 and the second electrode 60 are formed of gold, silver, copper, or the like.
[0085] As shown in
[0086] According to the invention, the first semiconductor layer 20 and the second semiconductor layer 30 are of ultrathin layers having a monolayer thickness. The ultrathin nature of the heterojunction allows the gate tunability of the diode electrical characteristics.
[0087] The diode can be characterized with a ratio of a forward current to a reverse current. According to the invention, the forward-to-reverse current ratio varies as a function of a gate voltage applied to the gate layer. The electrical characteristics of the diode are tunable with the applied gate voltage over a wide range of charge transport behavior ranging from insulating to rectifying with the forward-to-reverse bias current ratio exceeding 10.sup.4. As a result, the diode is capable of functioning as an insulator, a linear-response resistor, or a highly rectifying diode, in response to the applied gate voltage.
[0088] In addition, the diode has an optical response to optical illumination of light at a wavelength ranging from near-infrared wavelength to a visible wavelength. The diode has a photoresponse time that is less than about 15 s, and an external quantum efficiency (EQE) that is greater than about 25%.
[0089] In one embodiment, the gate-tunable p-n heterojunction diode uses semiconducting single-walled carbon nanotubes (s-SWCNTs) and single-layer molybdenum disulphide (SL-MoS.sub.2) as p-type and n-type semiconductors, respectively. In particular, SL-MoS.sub.2 which is n-type semiconductor is stacked below p-type semiconducting s-SWCNTs with each of them connected to gold electrodes to form a p-n heterojunction. The vertical stacking of these two direct band gap [11-13] semiconductors forms a heterojunction with electrical characteristics that can be tuned with an applied gate bias over a wide range of charge transport behavior ranging from insulating to rectifying with forward-to-reverse bias current ratios exceeding 10.sup.4. The gate tunability also allows spectral control over the photoresponse. In addition, the band gaps of the carbon nanotubes (about 0.5 eV) and MoS.sub.2 (about 1.8 eV) allow concurrent optical response at near-infrared and visible wavelengths. This heterojunction diode also responds strongly to optical irradiation with an EQE of about 25% and fast photoresponse being less than 15 s. Since SWCNTs have a diverse range of electrical properties as a function of chirality and an increasing number of atomically thin 2D nanomaterials are being isolated [14], the gate-tunable p-n heterojunction should be widely generalizable to realize diverse ultrathin, high performance electronics and optoelectronics.
[0090] In one aspect, the invention relates to a method of fabricating a diode. In one embodiment, the method comprising the steps of forming a first semiconductor layer on a substrate, wherein the first semiconductor layer has a first portion and a second portion extending from the first portion; forming a first electrode and a second electrode on the substrate, wherein the first electrode extends over and is in contact with the first portion of the first semiconductor layer; forming an insulting film to cover the first electrode and the first portion of the first semiconductor layer; and forming a second semiconductor layer on the substrate, wherein the second semiconductor layer has a first portion and a second portion extending from the first portion, the second portion of the second semiconductor layer overlapping with the second portion of the first semiconductor layer to define a vertically stacked heterojunction therewith, and the first portion of the second semiconductor layer extending over and being in contact with the second electrode.
[0091] In one embodiment, each of the first semiconductor layer and the second semiconductor layer is formed of atomically thin materials and has a monolayer thickness.
[0092] In one embodiment, the first semiconductor layer is formed of a first semiconductor having a first band gap and the second semiconductor layer is formed of a second semiconductor having a second band gap and being directly stacked on and in directly contact with the first semiconductor layer to define the vertically stacked heterojunction on a substrate.
[0093] In one embodiment, each of the first band gap and the second band gap is greater than 0 eV.
[0094] In one embodiment, one of the first semiconductor layer and the second semiconductor layer is formed of an n-type semiconductor, and the other of the first semiconductor layer and the second semiconductor layer is formed of a p-type semiconductor.
[0095] In one embodiment, the n-type semiconductor has a band gap that is larger than that of the p-type semiconductor. The n-type semiconductor comprises SL-MoS.sub.2, and the p-type semiconductor comprises s-SWCNTs.
[0096] In one aspect, the invention relates to an electronic device having at least one diode as disclosed above.
[0097] In another aspect, the invention relates to a photodetector having at least one diode as disclosed above.
[0098] Without intent to limit the scope of the invention, examples and their related results according to the embodiments of the present invention are given below. Note that titles or subtitles may be used in the examples for convenience of a reader, which in no way should limit the scope of the invention. Moreover, certain theories are proposed and disclosed herein; however, in no way they, whether they are right or wrong, should limit the scope of the invention so long as the invention is practiced according to the invention without regard for any particular theory or scheme of action.
Materials and Device Fabrication
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Raman Spectroscopy of MoS.SUB.2
[0102] Monolayers of MoS.sub.2 were confirmed via Raman spectroscopy. The Raman spectra were acquired using a 532 nm laser with a 100 objective (NA=0.9) in a scanning confocal microscope (WITec Alpha300 R). The separation () between E.sub.2g and A.sub.1g modes of MoS.sub.2 is a well-known parameter for identifying layer thickness in ultrathin MoS.sub.2 flakes. Typically, a value less than about 20 cm.sup.1 indicates a single layer sample [31].
Sorting and Deposition of Semiconducting SWCNTs
[0103] Semiconducting SWCNTs with about 99% semiconductor purity were isolated by density gradient ultracentrifugation following the procedure discussed in a previous report [22]. SWCNT thin films were prepared by vacuum filtration and transferred onto pre-patterned Au electrodes by the acetone bath transfer method as outlined in the literature [22, 30]. The semiconducting purity of the sorted SWCNTs was estimated using the optical absorbance characterization and analysis protocol developed earlier [23, 30].
Device Fabrication
[0104] All devices were fabricated on 300 nm thick SiO.sub.2/Si substrates. The Si <100> wafers were purchased from Silicon Quest International. The wafers were doped n-type with As (resistivity=0.001-0.005 -cm). The MoS.sub.2 FETs were fabricated using previously reported techniques [32]. Specifically, bulk MoS.sub.2 crystals were purchased from SPI Supplies and mechanically exfoliated using scotch tape. The MoS.sub.2 flakes were identified using an optical microscope (Olympus BX 51M) and then subjected to electron-beam lithography (EBL). A two-step EBL process was adopted to fabricate Au contacts with no adhesion layer. The patterns in the first step were designed to be just short of touching the MoS.sub.2 flakes. Au (75 nm thick) is the metal in contact with the MoS.sub.2 flake. Following liftoff in acetone, the devices were further cleaned with remover PG (Microchem) at about 60 C. for about 1 hour.
[0105] A portion of the MoS.sub.2 FET including both the contacts and channel was exposed in a subsequent step of EBL. Atomic layer deposition (ALD) (Cambridge Nanotech, Savannah S100) was used to grow about 30 nm alumina at about 100 C. to insulate the MoS.sub.2 channel and contacts, thus prevent shorting following subsequent SWCNT deposition. Trimethyl aluminum (TMA) (Aldrich, 99%) was used as the precursor for ALD growth of alumina, and ultrahigh purity nitrogen (Airgas) was used as the purging gas. A single ALD cycle included a TMA pulse for about 0.015 s and a 30 s purge, followed by a H.sub.2O pulse for 0.015 s and a second 30 s purge. The growth rate was determined to be about 0.75 /cycle. A total of about 400 cycles was performed to achieve about 30 nm thickness. The oxide was lifted off in warm acetone at about 50 C. for about 1 hour. A cellulose membrane containing the semiconducting SWCNT film was then stamped onto the entire substrate and dissolved under acetone vapor as outlined in previous reports [22]. The SWCNT film was annealed in vacuum (50 mTorr) at about 200 C. for about 1 hour and then patterned with EBL using a ZEP 150 (Nippon Zeon) resist. Reactive ion etching (Samco RIE-10 NR) in an oxygen plasma atmosphere (100 mW, 15 sec, 20 sccm) was then used to etch the nanotubes. The resist was subsequently dissolved in heated (80 C) N-methyl-2-pyrrolidone for about 6 hours. The SWCNT film morphology close to the heterojunction region was characterized using atomic force microscopy (AFM), as shown in
Device Characterization
Transfer Characteristics of the p-n Heterojunction Diode
[0106] In this exemplary embodiment, the output and transfer characteristics of the p-n heterojunction diode were measured using Keithley 2400 source meters and custom Lab View programs.
[0107] The ultrathin nature of the heterojunction allows the gate tunability of the diode electrical characteristics.
[0108] An important parameter in characterizing the diode characteristics is the ratio of the forward current, |I.sub.f|, to the reverse current, |I.sub.r|, at the same bias magnitude.
[0109] The diode output curves with varying gate bias (V.sub.G) were fit with the Shockley diode equation,
where I.sub.D is the drain current, V.sub.D is the drain bias, I.sub.rs is the reverse saturation current at V.sub.D=0.05 V, e is the electronic charge, n is the ideality factor, k.sub.B is the Boltzmann constant, and T is the temperature of operation (about 300 K).
[0110] To further understand the gate-dependent modulation of the heterojunction I-V curves, it was fitted to the Shockley diode equation.
[0111] The gate dependence of the diode behavior enables gate-tunable rectifier circuits, as shown in
Spatial Mapping of Photoluminescence and Raman Shift
[0112] A scanning confocal microscope (100 objective with NA=0.9, WiTec system) coupled to a tunable coherent white light source (NKT Photonics) was used to generate the spatially resolved photocurrent, which was converted into a voltage by a current preamplifier and recorded by either a lock-in amplifier (for imaging) or a digital sampling oscilloscope (for temporally resolved measurements). The heterojunction area was subjected to global illumination using the same apparatus with a 20 objective. The I-V characteristics under the global illumination were acquired using the same Keithley 2400 source meters and custom Lab View programs.
[0113] SL-MoS.sub.2 and s-SWCNTs both have direct band gaps [11, 12] and show signatures of bound excitonic states in their absorption spectra [2, 12]. Therefore, photocurrent is expected upon optical irradiation of the p-n heterojunctions based on these materials. Towards that end, scanning photocurrent microscopy is employed to spatially map the local photoresponse of the s-SWCNT/SL-MoS.sub.2 heterojunction device, as shown in
[0114] Spatial Raman and photoluminescence (PL) mapping was performed on the heterojunction device. A spatial map of the Raman 2G peak (3100-3250 cm.sup.1) from SWCNTs and photoluminescence from SL-MoS.sub.2 at 3700-3900 cm.sup.1 (A peak) shows that the photocurrent arises only from the heterojunction region. It was also observed that that the PL signal was uniform in the heterojunction area of the MoS.sub.2 flake as compared to the protected/masked area as shown in
[0115] The spectral dependence of the photocurrent, as shown in
[0116] To further illustrate the photoresponse of the s-SWCNT/SL-MoS.sub.2 heterojunction, both output curve (I-V) and transfer curve (I-V.sub.g) were acquired under global illumination at a series of wavelengths. A representative comparison of the dark (361) and illuminated (362) I-V curves at V.sub.G=40 V reveals that the photocurrent increases by 4 orders of magnitude at a heterojunction reverse bias of 5 V, as shown in
[0117] With a strong photoresponse, the s-SWCNT/SL-MoS.sub.2 heterojunction can be exploited as a photodetector. Diode-based photodetectors are known for their fast photoresponse times compared to phototransistors since the photoexcited carriers must only traverse a distance equal to the depletion width of the junction. Indeed, a fast photoresponse, less than about 15 s, was observed from the s-SWCNT/SL-MoS.sub.2 heterojunction, as shown in
Responsivity and Quantum Efficiency
[0118] The external quantum efficiency (EQE) of the s-SWCNT/SL-MoS.sub.2 heterojunction photodetector is also noteworthy (about 25% at V.sub.D=10 V) and compares favorably to other recently reported 2D nanomaterial heterostructures, as shown in
[0119] The EQE is calculated as
where I.sub.ph, e, P, and hv represent the photocurrent, electronic charge, incident optical power, and photon energy, respectively. The photocurrent was extracted by subtracting the dark I-V curves from the illuminated I-V curves. The responsivity (R) was calculated using R=EQEx1.24/, where is in m.
[0120] The linear rise in EQE at low reverse biases shown in
Power Dependence of Photocurrent
[0121] The power dependence of the photocurrent was measured under zero bias using the same illumination system. The power dependence is sub-linear which is consistent with bimolecular recombination of electrons and holes, further implying that the concentration of photogenerated carriers is similar to or greater than the intrinsic carrier concentration [33].
[0122] In sum, the present invention recites, among other things, a gate-tunable p-n heterojunction diode through the integration of p-type s-SWCNTs and n-type SL-MoS.sub.2. The ultrathin nature of the constituent materials implies that both components can be modulated by a capacitively coupled gate bias, thereby enabling wide tunability of charge transport from a nearly insulating state to a highly rectifying condition with forward-to-reverse bias current ratios exceeding 10.sup.4. When operated as a three-terminal device, the p-n heterojunction diode also shows anti-ambipolar behavior with current on/off ratios greater than 10.sup.4, suggesting its utility in advanced logic applications. Furthermore, since s-SWCNTs and SL-MoS.sub.2 are direct band gap semiconductors, the p-n heterojunction diode serves as an effective photodetector with fast photoresponse less than about 15 s. By combining other chirality-resolved s-SWCNTs [30] with the growing list of 2D semiconductor nanomaterials [14], the p-n heterojunction diode can be generalized to a wide range of electronic and optoelectronic applications.
[0123] The foregoing description of the exemplary embodiments of the invention has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
[0124] The embodiments were chosen and described in order to explain the principles of the invention and their practical application so as to enable others skilled in the art to utilize the invention and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the invention pertains without departing from its spirit and scope. Accordingly, the scope of the invention is defined by the appended claims rather than the foregoing description and the exemplary embodiments described therein.
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