Linear Actuator, Hydraulic Bearing, and Motor Vehicle with such a Hydraulic Bearing or Linear Actuator
20170141665 ยท 2017-05-18
Assignee
Inventors
Cpc classification
F16F13/266
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M11/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K33/16
ELECTRICITY
F16M11/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02K33/16
ELECTRICITY
F16M11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K1/34
ELECTRICITY
Abstract
The invention relates to an electromagnetic linear actuator (16) with a stator (18) and an armature (20) which can be moved relative to the stator (18). The stator (18) has at least one permanent magnet (22) and at least one coil (24), the stator (18) has a conductive element (26) made of a ferromagnetic material, the conductive element (26) extends over the at least one permanent magnet (22) and/or the at least one coil (26), and the armature (18) forms a yoke (34) made of a ferromagnetic material in the longitudinal direction L for the conductive element (26). The invention further relates to a hydraulic bearing (2) with a support spring (36), a working chamber (4), which is filled with a hydraulic fluid, a compensating chamber (6), a partition (8) which is arranged between the working chamber (4) and the compensating chamber (6), a throttle channel (10) which is formed between the working chamber (4) and the compensating chamber (6) for exchanging hydraulic fluid, and a control membrane (12) which is paired with the partition (8) and which is designed to change a working chamber volume (14) of the working chamber (4). The hydraulic bearing (2) has an electromagnetic linear actuator (16) according to the invention, and the armature (20) is mechanically connected to the control membrane (12). The invention additionally relates to a motor vehicle with such a hydraulic bearing (2).
Claims
1.-25. (canceled)
26. An electromagnetic linear actuator comprising: a stator comprising at least one permanent magnet and at least one coil; and, an armature which is movable relative to the stator; wherein the stator further comprises a conductive element composed of ferromagnetic material, wherein the conductive element engages over the at least one permanent magnet and/or the at least one coil, and wherein the armature forms, in a longitudinal direction L, a yoke composed of the ferromagnetic material for the conductive element.
27. The linear actuator as claimed in claim 26, wherein the conductive element comprises a longitudinal section extending in the longitudinal direction L of the linear actuator, a lower collar extending in a transverse direction Q of the linear actuator, and an upper collar extending in the transverse direction Q of the linear actuator, and wherein the lower collar is spaced apart from the upper collar in the longitudinal direction L.
28. The linear actuator as claimed in claim 27, wherein each of the lower collar and the upper collar projects beyond the longitudinal section in the same transverse direction Q, and wherein the at least one permanent magnet and/or the at least one coil are/is arranged between the lower collar and the upper collar.
29. The linear actuator as claimed in claim 26 comprising at least two permanent magnets, wherein the at least one coil is arranged between the at least two permanent magnets in the longitudinal direction L.
30. The linear actuator as claimed in claim 26 comprising at least two coils, wherein the at least one permanent magnet is arranged between the at least two coils in the longitudinal direction L.
31. The linear actuator as claimed in claim 26, wherein at least one of the at least one permanent magnet is arranged behind or in front of the at least one coil in the transverse direction Q.
32. The linear actuator as claimed in claim 26, wherein the at least one coil directly adjoins at least one of the at least one permanent magnets.
33. The linear actuator as claimed in claim 26, wherein the armature is mounted by way of a slide bearing arrangement.
34. The linear actuator as claimed in claim 33, wherein the slide bearing arrangement is at least substantially free from ferromagnetic material.
35. The linear actuator as claimed in claim 33, wherein the armature forms, on an associated side facing toward the stator, a bearing surface of the slide bearing arrangement, and wherein a slide element of the slide bearing arrangement is fastened to a stator side facing toward the armature, the slide element, by way of an associated side facing toward the armature, forms a counterpart bearing surface of the slide bearing arrangement.
36. The linear actuator as claimed in claim 35, wherein the slide element is arranged between an upper collar and a lower collar in the longitudinal direction L of the linear actuator.
37. The linear actuator as claimed in claim 36, wherein the slide element is enclosed in the stator between the lower collar and the upper collar.
38. The linear actuator as claimed in claim 36, wherein the slide element projects in transverse direction Q beyond stator pole surfaces formed by the lower collar and the upper collar.
39. The linear actuator as claimed in claim 35, wherein the bearing surface of the slide bearing arrangement and armature pole surfaces provided for the yoke are formed on a common, uninterrupted armature side.
40. The linear actuator as claimed in claim 35, wherein a stator pole surface of the stator and an armature pole surface of the armature arranged opposite the stator pole surface, are spaced apart from one another in the transverse direction Q of the linear actuator by a gap, wherein a gap width B of the gap is smaller than a slide element width G of the slide element.
41. A hydraulic mount comprising a load-bearing spring, a working chamber filled with a hydraulic fluid, an equalization chamber, a partition which is arranged between the working chamber and the equalization chamber, a throttle duct formed between the working chamber and the equalization chamber, which serves for exchange of hydraulic fluid, and a control diaphragm which is assigned to the partition and which is designed for the variation of a working chamber volume of the working chamber; wherein the hydraulic mount comprises an electromagnetic linear actuator comprising: a stator comprising at least one permanent magnet and at least one coil; and, an armature which is movable relative to the stator; wherein the stator further comprises a conductive element composed of ferromagnetic material; wherein the conductive element engages over the at least one permanent magnet and/or the at least one coil; wherein the armature forms, in a longitudinal direction L, a yoke composed of the ferromagnetic material for the conductive element; and, wherein the armature is mechanically connected to the control diaphragm.
42. The hydraulic mount as claimed in claim 41, where the armature is composed of one of the yoke or the yoke and a holder, for the connection of the yoke to the control diaphragm.
43. The hydraulic mount as claimed in claim 41, wherein the hydraulic mount is used as an engine mount for a motor vehicle, and wherein the motor vehicle comprises a vehicle frame, an engine, and the engine mount which produces a connection, with mounting action, between the engine and the vehicle frame.
44. An electromagnetic linear actuator comprising a stator comprising a conductive element composed of ferromagnetic material, and an armature which is movable relative to the stator; wherein the armature is mounted by way of a slide bearing arrangement; wherein the armature forms, on an associated side facing toward the stator, a bearing surface of the slide bearing arrangement; and, wherein a slide element of the slide bearing arrangement is fastened to a stator side facing toward the armature, the slide element, by way of an associated side facing toward the armature, forms a counterpart bearing surface of the slide bearing arrangement.
45. The linear actuator as claimed in claim 44, wherein the slide bearing arrangement is at least substantially free from ferromagnetic material.
46. The linear actuator as claimed in claim 44, wherein the stator comprises at least one permanent magnet and at least one coil, and wherein the conductive element engages over the at least one permanent magnet and/or the at least one coil, and wherein the armature forms, in a longitudinal direction L, a yoke composed of the ferromagnetic material for the conductive element.
Description
[0060] The invention will be described below, without restriction of the general concept of the invention, on the basis of exemplary embodiments and with reference to the drawings. In the drawings:
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067] For the isolation of vibrations with a frequency of greater than 20 Hz, the hydraulic mount 2 has a control diaphragm 12. Said control diaphragm 12 is assigned to the partition 8. For this purpose, the control diaphragm 12 may be formed by the partition 8 itself or may be inserted into the partition 8. It is thus possible for the partition 8 to enclose the control diaphragm 12. The control diaphragm 12 is designed to be elastically deformable in the longitudinal direction L of the hydraulic mount 2. In accordance with its elastic deformability in the longitudinal direction L, the working chamber volume 14 of the working chamber 4 increases or decreases in size. Said deformability of the control diaphragm 12 is utilized advantageously to isolate relatively high-frequency vibrations. For this purpose, the control diaphragm 12 is, at its side averted from the working chamber 4, mechanically connected to an armature 20 of an electromagnetic linear actuator 16 of the hydraulic mount 2. The linear actuator 16 furthermore has a stator 18, with the armature 20 being arranged so as to be mounted movably with respect to said stator. The armature is fastened to the base housing 40 of the hydraulic mount 2 or is at least partially formed by the base housing 40. To restrict the movement direction of the armature 20 to a movement direction in the longitudinal direction L, the linear actuator 16 has a corresponding bearing arrangement. It is thus possible for the elastic deformation of the control diaphragm 12 to be electrically controlled by way of the electromagnetic linear actuator 16.
[0068] Furthermore,
[0069]
[0070] The further explanations therefore relate initially to the right-hand half of the linear actuator 16. Owing to the symmetry, the linear actuator 16 has analogous features, embodiments and/or advantages in its opposite half.
[0071] As viewed in the longitudinal direction L, the linear actuator 16 has a lower permanent magnet 22a and an upper permanent magnet 22b. The coil 24, or at least a part of the coil 24, is arranged between the lower permanent magnet 22a and the upper permanent magnet 22b. A longitudinal section 30 of a conductive element 26 composed of ferromagnetic material is arranged radially at the outside with respect to the two permanent magnets 22a, 22b and the coil 24. The conductive element 26 is part of the stator 18. The conductive element 26 serves for concentrating a coil magnetic field of the coil 24. For this purpose, the conductive element 26 furthermore has a lower collar 28 and an upper collar 32 which extend each case in the transverse direction Q from the longitudinal section 30. As emerges from
[0072] The armature 20 according to the invention composed of ferromagnetic material forms a yoke 34 for the conductive element 26. The armature 20 requires neither a permanent magnet nor a coil for this purpose. The armature 20 is thus free from permanent magnets and/or coils. In practice, it has proven to be expedient if the yoke 34 formed by the armature 20 extends in the longitudinal direction L from a lower web 54 via a middle section 56 to an upper web 58. Here, each of the two webs 54 projects beyond the middle section 56 in the transverse direction Q. In a rest position of the armature 20, the upper web 58 is aligned opposite the upper collar 32 and the lower web 54 is aligned opposite the lower collar 28. In other words, the upper web 58 and the upper collar 32 are arranged in a common upper plane, and the lower web 54 and the lower collar 28 are arranged in a common lower plane. The webs 54, 58 and the collars 28, 32 thus define an air gap 60 which is formed between the armature 20 and the stator 18 in the transverse direction Q.
[0073] To ensure that the armature 20 performs the desired movement only in the longitudinal direction L, the armature 20 is arranged so as to be mounted at its top side by way of an upper guide spring 61, and at its bottom side by way of a lower guide spring 63, on the stator 18. The two guide springs 61, 63 prevent the armature 20 from being able to perform a movement in the transverse direction Q.
[0074] To effect a deflection of the armature 20 in the longitudinal direction, the coil 24 is energized. Here, a coil magnetic field is generated which is concentrated by the conductive element 26 and the yoke 34, such that circular magnetic field lines are generated. These also lead through the two collars 28, 34. The two permanent magnets 22a, 22b are arranged adjacent to the collars 28, 32, which permanent magnets have in each case a common magnetic field orientation in the transverse direction Q. Thus, in the event of an energization of the coil 24, the concentrated coil magnetic field has a permanent magnetic field of the lower permanent magnet 22a constructively superposed thereon in the lower collar 28, whereas the concentrated coil magnetic field has a permanent magnetic field of the upper permanent magnet 22b destructively superposed thereon in the upper collar 32, or vice versa. Depending on the configuration of said superposition, the armature 20 moves upward or downward in the longitudinal axial direction.
[0075] For the transmission of said movement in the longitudinal direction, the armature 20 may, in the case of the corresponding linear actuator 16 being used for a hydraulic mount 2, be fastened directly to the control diaphragm 12. The armature 20 may however also be assigned a holder 65 by way of which the armature 20 is mechanically connected to the control diaphragm 12. Said holder 65 may also be adjoined radially at the outside by the leaf springs 68 illustrated in
[0076]
[0077] The conductive element 26 extends from a lower collar 28 via a longitudinal section 30 to an upper collar 32. The conductive element is thus of C-shaped form. The lower permanent magnet 22a, the coil 24 and the upper permanent magnet 22 are inserted into a corresponding opening of the C-shaped form. The coil 24 is arranged between the two permanent magnets 22a, 22b. The conductive element 26 is thus designed so as to engage over the entire grouping composed of permanent magnets 22a, 22b and of the at least one coil 24. For this purpose, the collars 28, 32 engage over the longitudinally pointing face sides and the longitudinal section 30 engages over a transversely pointing face side of the abovementioned grouping. The permanent magnets 22a, 22b and the coil 24 are thus enclosed by the conductive element 26. If the coil 26 is now energized, it is the case, as before, that a coil magnetic field is generated, wherein the magnetic field lines thereof are concentrated in ring-shaped fashion by the conductive element 26 and by the yoke 34 formed by the armature 20. Furthermore, the permanent magnets are again arranged directly adjacent to the collars 28, 32, such that an analogous constructive or destructive superposition with the associated permanent magnetic field respectively occurs. The armature 20 can thus be deflected in the longitudinal direction L in controlled fashion by way of the energization of the coil 24.
[0078]
[0079] As in
[0080]
[0081] To ensure that the armature 20 performs the desired movement only in the longitudinal direction L, it has been discussed above by way of example on the basis of exemplary embodiments that the armature 20 is fastened at its top side by way of an upper guide spring 61, and at its bottom side by way of a lower guide spring 63, to the stator 18. The two guide springs 61, 63 prevent the armature 20 from being able to perform a movement in the transverse direction Q. For this purpose, the guide springs 61, 63 must often be configured with a high stiffness. Said high stiffness can however have the disadvantage, during a movement of the armature in the longitudinal direction, that the armature 20 must bend the guide springs 61, 63 in the longitudinal direction L, such that corresponding reaction forces act on the armature 20. Said forces that arise during a movement of the armature 20 give rise to a loss of power, which does not serve for deflection, for example of the control diaphragm 12.
[0082] To avoid or at least considerably reduce said loss of power and at the same time restrict the movement direction of the armature 20 to a movement direction in the longitudinal direction L, the armature 20 may be mounted by way of a slide bearing arrangement 62. For this purpose, the slide bearing arrangement 62 has a degree of freedom in the longitudinal direction L. It can thus transmit forces in the transverse direction Q of the actuator 16. Owing to the preferred mechanical connection of the armature 20 to the control diaphragm 12, it is possible for the precision of the guidance of the armature in the longitudinal direction L to be further improved, in particular if the control diaphragm 12 is designed for accommodating forces in the transverse direction Q. The slide bearing arrangement 62 ensures that, even in the event of a deflection in the longitudinal direction L, the armature 20 has a radially outside spacing, characterized in particular by the air gap 60, with respect to the stator 18.
[0083] The slide bearing arrangement 62 particularly preferably has a very low coefficient of friction, such that a loss of power that arises as a result of the friction during a movement of the armature 20 in the longitudinal direction L is negligibly small. Under this assumption, no additional power reserves have to be allowed for in terms of construction in the actuator 16, which power reserves would otherwise be necessary in the case of known actuators in order to perform as large as possible a deflection in the longitudinal direction L. Therefore, the actuator 16 can be made altogether more compact and smaller, which furthermore makes it possible to realize a weight reduction of the actuator 16 and of the hydraulic mount 2.
[0084] As can be seen from
[0085] The armature 20 composed of or comprising ferromagnetic material forms, as mentioned above, a yoke 34 for the conductive element 26. The armature 20 requires neither a permanent magnet nor a coil for this purpose. The armature 20 is thus free from permanent magnets and/or coils. In practice, it has proven to be expedient if the yoke 34 formed by the armature 20 extends in the longitudinal direction L from a lower section 84 via a middle section 56 to an upper section 86. In a rest position of the armature 20, the upper section 84 is aligned opposite the upper collar 32 and the lower section 86 is aligned opposite the lower collar 28. In other words, the upper section 84 and the upper collar 32 are arranged in a common upper plane, and the lower section 86 and the lower collar 28 are arranged in a common lower plane. The lower section 84 of the armature 20 forms, by way of the associated side facing toward the stator 18, an armature pole surface 80, in particular a lower armature pole surface. A corresponding situation applies to the upper section 86, which, by way of the associated side facing toward the stator 18, forms a further armature pole surface 80, in particular an upper armature pole surface. The lower armature section 84, the upper armature section 86 and the collars 28, 32 thus define an air gap 60 which forms in each case in the region between one of the armature pole surfaces 80 and a stator pole surface 82, arranged opposite said one of the armature pole surfaces, in the transverse direction Q. Here, the air gap 60 has a gap width B in the transverse direction Q.
[0086] It can be seen from
[0087] To prevent the armature pole surfaces 80 from abutting against the stator pole surfaces 82 and thus giving rise to undesired mechanical friction, the slide element 70 projects in the transverse direction Q beyond the stator pole surfaces 82 formed by the collars 28, 32. The height in the transverse direction Q by which the slide element 70 projects beyond the stator pole surfaces 82 simultaneously defines the gap width B of the air gap 60. As can also be seen from
[0088] Furthermore, it can be seen from
LIST OF REFERENCE SIGNS
Part of the Description
[0089] A Axis [0090] L Longitudinal direction [0091] Q Transverse direction [0092] B Gap width [0093] G Slide element width [0094] 2 Hydraulic mount [0095] 4 Working chamber [0096] 6 Equalization chamber [0097] 8 Partition [0098] 10 Throttle duct [0099] 12 Control diaphragm [0100] 14 Working chamber volume [0101] 16 Linear actuator [0102] 18 Stator [0103] 20 Armature [0104] 22 Permanent magnet [0105] 22a Lower permanent magnet [0106] 22b Upper permanent magnet [0107] 24 Coil [0108] 26 Conductive element [0109] 28 Lower collar [0110] 30 Longitudinal section [0111] 32 Upper collar [0112] 34 Yoke [0113] 36 Load-bearing spring [0114] 38 Cover [0115] 40 Base housing [0116] 46 Plunger [0117] 48 Separating body [0118] 50 Stator housing [0119] 54 Lower web [0120] 56 Middle section [0121] 58 Upper web [0122] 60 Air gap [0123] 61 Upper guide spring [0124] 62 Slide bearing arrangement [0125] 63 Lower guide spring [0126] 65 Holder [0127] 70 Slide element [0128] 80 Armature pole surface [0129] 82 Stator pole surface [0130] 84 Lower section [0131] 86 Upper section [0132] 88 Depression [0133] 90 Bearing surface [0134] 92 Counterpart bearing surface [0135] 94 Armature side