Faucet System Comprising a Liquid Soap Delivery Line
20170138025 ยท 2017-05-18
Inventors
Cpc classification
A47K2005/1218
HUMAN NECESSITIES
E03C1/0404
FIXED CONSTRUCTIONS
A47K5/1217
HUMAN NECESSITIES
International classification
E03C1/04
FIXED CONSTRUCTIONS
Abstract
A water faucet system including a faucet having a neck comprising a water passageway and liquid soap delivery line, both integrated within the neck assembly. The water faucet system features a streamlined neck assembly that includes a water outlet or spout, located at the distal portion of the neck assembly, and additionally includes a separate soap outlet located at a predetermined location. The soap delivery (soap dispensing) is initiated by a user performing an activation event directed to a sensor system located in the neck assembly. In preferred embodiments, the sensor system utilizes touchless type sensors so to avoid any physical contact with the neck assembly.
Claims
1. A faucet system, comprising: an elongated neck, configured from a substantially continuous tubular structure having an internal volume; said elongated neck comprising a base portion, a spout, and a mediate portion having a top and a bottom, located between said base portion and said spout; a water passageway that provides a water flow path for a water stream through said spout; a means for initiating said water stream through said spout; a beam-break sensor system for controlling a soap delivery, comprising a first sensor and a second sensor, both said sensors mounted in a linear configuration on said elongated neck, so to provide a detection beam having a distinct detection boundary; a soap delivery line, including a soap outlet, wherein a user receives a soap delivery of a soap dispensed in a soap delivery zone; and an electrically controlled means for controlling said soap delivery, integrated onto a portion of said soap delivery line, wherein said electrically controlled means for controlling said soap delivery is regulated by a control module having a module power source, said control module manages a soap dispensing duration, and a soap delivery initiation point in timedetermined by the user performing an activation event that produces an activation signal generated by said beam-break sensor system, wherein said soap outlet is disposed on said mediate portion of said elongated neck so to provide a trajectory separation length between said spout having a water free-fall trajectory and said soap outlet having a soap free-fall trajectory such that each trajectory possesses its own distinct receiving region to virtually eliminate the opportunity for cross contamination.
2. The faucet system of claim 1, wherein said internal volume of said elongated neck provides said water passageway for said water stream through said spout.
3. The faucet system of claim 1, further comprising a water delivery line disposed within said internal volume of said elongated neck, thereby providing a dedicated water passageway enabling said water stream through said spout.
4. The faucet system of claim 1, further comprising a service light affixed to said elongated neck at a location neighboring said soap outlet, wherein user benefits include promptly locating said soap outlet and said soap delivery zone in dim light conditions.
5. The faucet system of claim 1, wherein said soap dispensing duration is determined by the duration of said activation event performed by the user, such that a one-to-one time relationship is produced thereof.
6. The faucet system of claim 1, wherein said soap delivery line further comprises a means for producing a foam soap.
7. The faucet system of claim 1, wherein said electrically controlled means for controlling said soap delivery further comprises a means for transporting soap, wherein said means for transporting soap is a device selected from the group consisting of a pump and a water pressure powered means.
8. The faucet system of claim 1, further comprising a means for a soap line water flush, said means for a soap line water flush further comprises an electrically controlled water flush line fluidly coupled to said soap delivery line for substantially purging said soap from said soap delivery line and said soap outlet, thereby substantially preventing flow restriction problems.
9. The faucet system of claim 1, further comprising a removably attachable customer replaceable cartridge comprising a soap storage tank fluidly adapted to releasably attach to said soap delivery line.
10. The faucet system of claim 9, wherein said removably attachable customer replaceable cartridge is adapted to supply said soap to a plurality of said soap delivery lines in a faucet network.
11. The faucet system of claim 1, wherein said removably attachable customer replaceable cartridge further comprises a battery utilized as said module power source, said removably attachable customer replaceable cartridge electrically connects said battery to said control module such that the electrical connection is removably attachable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The ensuing detailed description section makes reference to the annexed drawings. An enhanced understanding of the present invention will become evident when consideration is given to the detailed description thereof and objects other than the aforementioned become apparent. The invention will be described by reference to the specification and the annexed drawings, in which like numerals refer to like elements, and wherein:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DEFINITIONS OF TERMS USED IN THIS SPECIFICATION
[0042] The faucet system comprising a liquid soap delivery line discussed throughout this disclosure shall have equivalent nomenclature, including the device, the soap delivery system, the (water) faucet system, the system, the present invention, or the invention. Additionally, the term exemplary shall possess a single meaning throughout this disclosure; wherein the sole definition pertains to serving as an example, instance, or illustration.
[0043] The term elongated neck is defined as the portion of the faucet that originates at the horizontal base portion of the faucet and terminates with the water outlet or spout (which typically incorporates an aerator screen); and it is understood to include, but not limited to, all gooseneck type designs which are characterized by their distinctive arciform or bowed geometry. Other member geometries include faucet necks constructed from a plurality of substantially linear segments, curvilinear segments, or any combination thereof. The term neck, faucet neck, faucet neck assembly, or neck assembly, are all equivalently defined and are understood to encompass all variations of faucet neck designs including short length versions as well as those covered by the aforementioned elongated neck definition.
[0044] The term liquid soap or soap is defined as any fluid or material that can be delivered via a tubular member (soap delivery line) and is understood to include: hand and facial soaps, dish washing detergents, moisturizing lotions, shampoos, and the like. The liquid soap or soap term is defined to include the air-free as well as foam versions of the fluid or material. A more general title for the liquid soap or soap terms is the output or dispensed fluid or material.
[0045] The term soap delivery line is understood to include the complete path taken by the soap in the present invention. Wherein the path starts with a soap storage tank and terminates at the soap outlet incorporated within the neck of the faucet.
[0046] The term activation event or motion activation is defined as any user gesture that is detectable by the sensor system of the present invention. The sensor system is comprised of at least one sensor that is adapted to detect a user's hand, forearm, or the like, such that an activation signal is generated when the sensor(s) is triggered by the user. The generated activation signal or trigger signal, when created, is interpreted by the control module to produce the conditions to dispense liquid soap. It is understood that the activation event term includes touchless as well as physical contact means for activation produced by the user upon the sensor system (control module monitored). Note that touch is required in certain capacitance based sensing systems. The sensor system used to detect a user's hand, forearm, or the like, can be accomplished by a variety of sensor types having appropriate, well known, supporting infrastructure. Such sensor systems available include, but not limited to: beam-break sensor systems which includes reflection based detection systems based on light or laser based type sensors; proximity type sensors, including heat (IR) sensors, capacitance sensors, ultrasonic sensors; also included are simple switch type of devices that are sensitive to the touch; or any combination thereof. The aforementioned sensors or sensor systems can be either passive or active. In preferred embodiments, a sensing system will provide a safe, reliable method of detection that lends itself to compact, non-obtrusive incorporation into the hardware of the present invention.
[0047] To help facilitate disclosure understanding and streamline the location of figures and associated part numbers, a systematic parts/features numbering convention has been employed. The first digit in three digit part numbers refers to the figure number where the part was first introduced, or is best depicted. Likewise, in four digit part numbers, the first two digits refer to the figure number where the part was first introduced, or is best depicted. Although this disclosure may at times deviate from this convention, it is the intention of this numbering convention to enable expeditious comprehension of the disclosure.
PARTS/FEATURES LIST
[0048] 100. faucet (simple arch elongated neck) [0049] 102. spout (water outlet) [0050] 104. neck (arched elongated neck assembly) [0051] 106. base [0052] 108. soap outlet [0053] 110. soap [0054] 112. soap free-fall trajectory [0055] 114. proximity sensor [0056] 116. detection zone (sensor) [0057] 118. water (tap water delivery from spout 102) [0058] 120. water free-fall trajectory [0059] 122. trajectory separation length [0060] 124. service light [0061] 126. soap delivery zone [0062] 200. faucet (inverted arch elongated neck) [0063] 202. spout (water outlet) [0064] 204. neck (inverted arch elongated neck assembly) [0065] 206. base [0066] 208. soap outlet [0067] 210a. first sensor [0068] 210b. second sensor [0069] 212. detection beam [0070] 214. soap delivery line [0071] 216. tubular structure [0072] 218. inner volume (provides a water passageway) [0073] 220. water flow path (through inner volume 218) [0074] 222. dedicated water passageway (portion of line shown) [0075] 300. faucet (inverted arch elongated neck) [0076] 302. spout (water outlet) [0077] 304. neck (inverted arch elongated neck assembly) [0078] 306. base [0079] 310a. first sensor [0080] 310b. second sensor [0081] 312. detection beam [0082] 314. user or user's hand [0083] 316. elbow [0084] 400. faucet (single handle) [0085] 402. spout (water outlet) [0086] 404. neck [0087] 406. base [0088] 408. soap outlet [0089] 410. proximity sensor [0090] 412. handle (single handle design for water control) [0091] 414. service light [0092] 500. faucet (faucet 400, dispensing soap and wate)r [0093] 510. soap [0094] 512. soap free-fall trajectory [0095] 518. water [0096] 520. water trajectory [0097] 522. trajectory separation length [0098] 524. spacing [0099] 600. soap delivery system (depicted in liquid soap delivery mode) [0100] 602. water gate (pump, check-valve, flow valve, or any combination thereof) [0101] 604. coupler (subsystem of soap delivery line 620) [0102] 606. soap gate (pump, check-valve, flow valve, or any combination thereof) [0103] 608. soap outlet [0104] 610. soap (liquid soap feed from soap storage tank) [0105] 612. soap (liquid soap delivery to user) [0106] 614. water (from water source) [0107] 616. soap feed line (subsystem of soap delivery line 620) [0108] 618. soap gate output line (subsystem of soap delivery line 620) [0109] 620. soap delivery line (feeds soap outlet 608) [0110] 622. water feed line (connected to water source) [0111] 624. water gate output line [0112] 626. soap delivery path (system 600 in soap delivery mode) [0113] 628. control module [0114] 700. soap delivery system (depicted in water flush or water purge mode) [0115] 702. water flush path (system 700 in water purge mode) [0116] 704. water flush (purging soap delivery line 620 of soap 612) [0117] 706. residual soap (soap 610 remaining in line 620 & soap outlet 608) [0118] 800. foam soap delivery system (depicted in foam soap delivery mode) [0119] 802. foam soap generator [0120] 804. air supply line [0121] 806. foam soap delivery path (system 800 in foam soap delivery mode) [0122] 808. foam soap outlet [0123] 810. residual soap (soap 610 remaining in line 620, and foam soap from 802 & 808) [0124] 900. foam soap delivery system (depicted in water flush or water purge mode) [0125] 902. water flush path (system 900 in water purge mode) [0126] 904. water flush (purging soap delivery line 620 & foam outlet 808 of soap) [0127] 1000. soap delivery systemwater pressure powered (depicted in off state) [0128] 1002. soap storage tank [0129] 1004. soap concentrate [0130] 1006. water feed line (tapped into water source) [0131] 1008. water (from pressurized water source) [0132] 1010. valve gate (electrically controlled valve and/or check-valve) [0133] 1012. valve input line [0134] 1014. tank delivery channel [0135] 1016. valve delivery channel [0136] 1018. control valve (pressure sensitive) [0137] 1020. control spring (uncompressed conditioncloses control valve 1018 when valve gate 1010 is closed) [0138] 1022. soap delivery line [0139] 1100. soap delivery systemwater pressure powered (depicted in soap delivery mode) [0140] 1102. water flow [0141] 1104. soap concentrate flow [0142] 1106. soap intermixture flow (mix of water flow 1102 and soap concentrate flow 1104) [0143] 1108. control spring (compressed condition) [0144] 1200. customer replaceable unit (CRU) system (servicing a single faucet) [0145] 1202. control module [0146] 1204. line power (wall outlet powerdirect or stepped down voltage) [0147] 1206. battery cable [0148] 1208. removable connector [0149] 1210. customer replaceable unit (CRU) [0150] 1212. battery [0151] 1214. battery connector [0152] 1216. battery quick connect system [0153] 1218. soap storage tank [0154] 1220. soap output post (soap storage tank) [0155] 1222. removable fitting [0156] 1224. soap quick connect system [0157] 1226. pump input line [0158] 1228. pump [0159] 1230. pump output line (to faucet-1) [0160] 1232. pump control cable (provides pump control signals) [0161] 1234. faucet control signal/power cable (to faucet-1) [0162] 1300. customer replaceable unit (CRU) system (servicing a faucet network) [0163] 1302. faucet soap line (servicing faucet-1) [0164] 1304. faucet soap line (servicing faucet-2) [0165] 1306. soap distribution manifold [0166] 1308. faucet signal control cable (servicing faucet-1) [0167] 1310. faucet signal control cable (servicing faucet-2)
DETAILED DESCRIPTION
[0168] With reference to the drawings of the present invention, several embodiments pertaining to the faucet system of the present invention thereof will be described. In describing the embodiments illustrated in the drawings, specific terminology will be used for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents that operate in a similar manner to accomplish a similar purpose. Terminology of similar import other than the words specifically mentioned above likewise is to be considered as being used for purposes of convenience rather than in any limiting sense.
[0169] It must be noted that as used herein and in the appended claims, the singular forms a, an, and the include plural reference unless the context clearly dictates otherwise. As well, the terms a (or an), one or more and at least one can be used interchangeably herein. It is also to be noted that the terms comprising, including, characterized by, possessing and having are all to be interpreted as open ended terms, are all considered equivalent terms, and are used interchangeably.
[0170]
[0171] Soap outlet 108, proximity sensor 114, and service light 124 are all affixed to the mediate portion of neck 104, located between base 106 and spout 102. More particularly, in this embodiment, soap outlet 108 resides at the arch's point of inflection. Therefore, the arch's point of inflection also lies on the plumb line delineated by soap free-fall trajectory 112. The sensor system includes a motion activated proximity sensor 114, capable of detecting the motion of objects (activation event) within detection zone 116, and is disposed adjacent to soap outlet 108 such that detection zone 116 associated with proximity sensor 114 is substantially coterminous with soap delivery zone 126. This enables a user to conveniently activate proximity sensor 114 in an open handed orientation while simultaneously receiving a delivery of soap 110. It is understood that in certain embodiments, there can exist more than one soap outlet 108 to increase the dispensing volume of soap 110; yet in other embodiments the function of more than one soap outlet 108 can be to provide a means for dispensing a variety of dispensing materials, for example: shampoo from one outlet and hair conditioner from another.
[0172] Again, referring to
[0173] In order to virtually eliminate the opportunity for cross contamination between soap 110 and water 118, in preferred embodiments, it is desirable to physically separate water spout 102 and soap outlet 108, and substantially maximize the distance between them. Water spout 102 delivers water 118 according to the path depicted by water free-fall trajectory 120, and soap outlet 108 delivers soap 110 according to the path depicted by soap free-fall trajectory 112. The separation between water free-fall trajectory 120 and soap free-fall trajectory 112 is delineated by trajectory separation length 122. In preferred embodiments, trajectory separation length 122 is relatively large, preferably in the range of a few inches.
[0174]
[0175] Neck 204 is configured from an elongated substantially continuous tubular structure 216 that possesses inner volume 218. Inner volume 218 provides water flow path 220 terminating at spout 202 providing a means for delivering a water stream to a user. In alternate embodiments, dedicated water passageway 222 can be installed within inner volume 218, this additional tube or pipe will provide dedicated water delivery service to spout 202. In general, all water faucet systems provide a means for initiating a water stream through a spout. Virtually any water initiating means can be integrated into and fully cooperate with the present invention, initiating means include touchless activation systems as well as manual systems. Examples of manual activation systems, including turn-knob and lever handle types of controls, are disclosed in U.S. Pat. No. 3,459,207 (Bacheller) and U.S. Pat. No. 4,633,906 (Tuchman) both incorporated by reference herein in their entirety. Examples of touch-less or sensor based water activation systems are disclosed in U.S. Pat. RE37,888 (Cretu-Petra), U.S. Pat. No. 6,962,168 (McDaniel et al.) and U.S. Pat. No. 7,458,523 (Hyslop); all herein incorporated by reference in their entirety.
[0176] Depicted within inner volume 218, is soap delivery line 214, a dedicated line for soap delivery, it functions as part of the soap delivery system that enables soap movement from soap storage to soap outlet 208. Soap delivery line 214 is a water-tight sealed tubular delivery system that is configured to coexist with other elements or services residing within inner volume is 218, including water flow path 220, sensor cables, electrical leads, and the like. All fluid delivery lines or paths are understood to be fabricated and assembled in a manner to preclude intermixing or interacting with coexisting elements or services residing within inner volume is 218. Aspects of alternate embodiments include, waterproof sensor cables and electrical leads, dedicated waterproof channels for sensor cables and electrical leads, and the like.
[0177] Again referring to
[0178]
[0179]
[0180]
[0181] Soap gate 606 contains the necessary and preferred subsystems to produce a safe reliable soap delivery (soap 612 delivery through soap outlet 608). Subsystems may include a pump, check-valve, flow valve, or any combination thereof, depending on the specifics of the installation, system design, and the like. The pump is an electrically powered device controlled by a pump control signal managed by control module 628. The flow valve or solenoid valve is an electrically powered valve having an electromechanical configuration and functions to control soap 610 flow through the valve; the state of the solenoid valve is determined by a valve control signal managed by control module 628. The check-valve provides a means to prevent back or reverse flow of a fluid, often to protect the fluid source (soap storage tank) from contamination. In the present embodiment, control module 628 provides the means for electrically controlling all components contained within soap gate 606 and water gate 602. For example, a solenoid valve contained within soap gate 606 (integrated onto a portion of soap delivery line) is regulated by control module 628. Exemplary functions managed by control module 628, includes soap dispensing duration (time), soap delivery initiation point in timewhich is determined by a user performing an activation event. Activation events are deciphered by control module 628 via a sensor system, resulting in the production a one or more activation signals for activating the electrically controllable system components. For example, activating soap gate 606 electrical components for producing a soap 612 delivery to a user.
[0182] Again referring to
[0183] It is understood that the final component composition soap gate 606 as well as water gate 602 are dependent on a variety of design factors. For example, a system that utilizes a pressurized soap storage tank will not require a pump. In this circumstance, fluid flow control is managed via the solenoid valve and check valve since the soap is self-propelled. Similarly, the use of a separate check valve will not be required if such a check valve function is integrated within the solenoid valve. Likewise, a pump will not be required if water 614 is pressurized (e.g. municipal tap water). Environments without continuous pressurized water service (e.g. boat, RV or recreational vehicle, or the like), are best served by systems that include a dedicated pump.
[0184]
[0185] Water flush 704 is initiated by control module 628 and follows a predetermined flush plan following a delivery of soap 612 to a user (a soap delivery). For example, control module 628, after terminating a delivery of soap 612 to the user, initiates water flush 704 having duration of a few seconds. Another possibilitycontrol module 628 will periodically initiate water flush 704 according to a predetermined schedule (e.g. every hour, every day, or the like). Yet another possibilitycontrol module 628 will initiate a single water flush 704 for every predetermined user requests for soap 612. In certain embodiments, predetermined flush plan will be user adjustable via a user interface associated with control module 628. It is understood that certain embodiments of control module 628 can include an advanced time keeping device (e.g. clock, timer, or the like) that is capable of keeping track of seconds, minutes, hours, days, weeks, and the like.
[0186]
[0187] With soap delivery path 806 activated (soap delivery mode ON), soap gate 606 in the activated or ON state, initiates the transmission of soap 610 from soap storage tank via soap feed line 616 through soap gate output line 618 into coupler 604, then proceeding to soap delivery line 620 and into foam generator 802, with the assistance of air supply line 804 cooperating with foam generator 802, foam soap 810 exits from foam soap outlet 808.
[0188]
[0189] Water flush path 902 commences when water gate 602 is activated or switched to the ON state, which initiates water 614 (pressurized water source) flow through water feed line 622 into water gate 602 entering water gate output line 624 which feed into coupler 604. From the point in time where water 614 exits coupler 604, the purging of the residual soap 810 commences. Residual soap 810 consists of soap 610 remaining in soap delivery line 620 and foam soap residing in foam soap generator 802 and foam soap outlet 808, after a foam soap delivery is terminated by control module 628.
[0190] Water flush 904 helps prevent soap 610 and foam soap 810 buildup in soap delivery line 620, foam soap generator 802 and foam soap outlet 808. Soap buildup is a well known cause of soap delivery line type clogs and flow restrictions. Often, foam soap generators incorporate a fine screen mesh, or the like, which have an even greater propensity to clog over tubes. In such situations, water flush 904 serves to help mitigate a long felt need in the foam soap dispensing arts (anti-clogging). In other embodiments, water flush 904 can be further enhanced by introducing air into foam soap generator 802 via air supply line 804. Examples of foam soap generating systems are disclosed in U.S. Pat. No. 7,458,523 (Hyslop) and U.S. Pat. No. 7,819,289 (Willis) both incorporated by reference herein in their entirety.
[0191]
[0192] Soap delivery system 1000 embodiment (in the OFF state) is comprised of water feed line 1006 containing pressurized water 1008, water feed line 1006 is connected to input (right) portion of valve gate 1010 (depicted in the closed state), the output portion of valve gate 1010 is connected to valve input line 1012. Control valve 1018 is a sliding member that has an open state (permits soap concentrate 1004 flow) and a closed state (soap concentrate 1004 flow is blocked). Control spring 1020 (uncompressed condition) urges control valve 1018 into its normally in the closed state; accordingly, tank delivery channel 1014 is misaligned with respect to valve delivery channel 1016 thereby blocking the free flow of soap concentrate 1004.
[0193]
[0194] Soap intermixture flow 1106 is a soap solution of predetermined concentration, dictated by a number of factors, including the strength of soap concentrate 1004, the soap flow rate from valve delivery channel 1016, the volume and flow rate of water flow 1102, and the like. It is understood that there are a multitude of system variations possible that can achieve the same purpose. An advantage directed to the present system is directed to the use of soap concentrate 1004.
[0195] Because soap concentrate 1004 requires the addition of water to create a soap concentration of normal strength, the refill frequency associated with soap storage tank 1002 will decrease; in another respect, costs associated with shipping, storage, and production of a soap concentrate are expected to be less expensive than its normal concentration counterpart.
[0196]
[0197] Again, referring to
[0198] In this embodiment, control module 1202 receives utility power from line power 1204; this power source can be used to operate all components requiring electrical power in the present invention, and/or maintain a backup battery 1212 or the like, at full charge until required. Control module 1202 is electrically connected to faucet-1 via faucet control signal/power cable 1234, providing services including communicating with sensor system, operating service light, and the like. Control module 1202 is also electrically connected to pump 1228 via pump control cable 1232, which provides pump control signals for managing predetermined soap delivery behavior directed to pump output line 1230.
[0199]