CHECK VALVE
20170138494 ยท 2017-05-18
Inventors
Cpc classification
F16K15/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/0209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K15/03519
PERFORMING OPERATIONS; TRANSPORTING
F16K17/196
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2015/03256
PERFORMING OPERATIONS; TRANSPORTING
F16K39/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7773
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16K17/196
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K15/035
PERFORMING OPERATIONS; TRANSPORTING
F16K39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
One embodiment provides a check valve including a valve case, a positive pressure valve, a spring, and a negative pressure valve. The positive pressure valve is slidably disposed in a valve chamber of the valve case. The spring urges the positive pressure valve to abut on a positive pressure valve seat of the valve case. The negative pressure valve is on the positive pressure valve to abut on a negative pressure valve seat of the positive pressure valve. The negative pressure valve closes a communicating passage in the positive pressure valve in a normal state, and opens it when a pressure in the fuel tank falls to a predetermined value or less.
Claims
1. A check valve comprising: a valve case comprising: a first connecting portion connected with a pipe which is to be communicated with a fuel tank; a second connecting portion connected with a pipe which is to be communicated with a canister disposed outside the fuel tank; a valve chamber formed inside the valve case; and a positive pressure valve seat provided in a portion ranging from the valve chamber to the first connecting portion; a positive pressure valve slidably disposed in the valve chamber to abut on and separate from the positive pressure valve seat; and a spring disposed in the valve case configured to urge to make the positive pressure valve abut on the positive pressure valve seat, and to be compressed to thereby open the positive pressure valve when a pressure in the fuel tank rises to a predetermined value or more, wherein the positive pressure valve comprises: a valve main body; an annular sealing member made from an elastic resin material, and mounted on the valve main body so as to abut on and separate from the positive pressure valve seat; and a retainer mounted on the valve main body so as to sandwich the annular sealing member with the valve main body, wherein the valve main body comprises: a placing face on which the annular sealing member is placed, wherein the retainer comprises: a communicating passage disposed on an inside diameter side of the annular sealing member; a sandwiching portion formed to sandwich the annular sealing member with the placing face of the valve main body; and a negative pressure valve seat which communicates with the communicating passage, and wherein the check valve further comprises a negative pressure valve made from an elastic resin material, and mounted on the retainer so as to abut on and separate from the negative pressure valve seat, such that the negative pressure valve closes the communicating passage in a normal state by abutting on the negative pressure valve seat, and opens the communicating passage when the pressure in the fuel tank falls to a predetermined value or less.
2. The check valve according to claim 1, wherein the negative pressure valve seat is provided to the sandwiching portion.
3. The check valve according to claim 2, wherein the negative pressure valve comprises a flange portion having a circular shape, and wherein the flange portion has an outside diameter larger than an inside diameter of the annular sealing member and smaller than an outside diameter of the annular sealing member in a state where an axial center of the valve main body, a center of the annular sealing member and a center of the flange portion of the negative pressure valve are aligned.
4. The check valve according to claim 1, wherein the valve main body comprises a retainer fitting portion disposed at a position corresponding to an inside diameter side of the annular sealing member being placed on the placing face, and configured to fit the retainer.
5. The check valve according to claim 4, wherein the negative pressure valve comprises a flange portion having a circular shape, and a shaft portion extending from a center on a back surface of the flange portion, and wherein the retainer comprises a negative pressure valve-fitting portion into which the shaft portion of the negative pressure valve fits, the negative pressure valve-fitting portion being disposed on an inner side of a portion of the retainer to fit the retainer fitting portion.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0023] A check valve according to one embodiment will be described referring to
[0024] As shown in
[0025] The case main body 20 of the valve case 15 includes a cylindrical body 21 and a first connecting portion 22. The cylindrical body 21 has a circular cylindrical shape and is opened at one end, and the first connecting portion 22 has a cylindrical shape and extends from the other end of the cylindrical body 21 so as to communicate with the inside of the cylindrical body 21, as shown in
[0026] The sub-case 30 of the valve case 15 includes a lid member 31 having a disk shape including an opening portion 32 in its center that communicates with the outside of the fuel tank. The outer rim of the lid member 31 is joined to the annular flange portion 23 of the case main body 20 by welding or the like, whereby the sub-case 30 is attached to the case main body 20.
[0027] A second connecting portion 33 having a cylindrical shape extends from the rim on the outer surface side of the opening portion 32 in the lid member 31, and a pipe (not illustrated) communicating with a canister disposed outside the fuel tank is connected with the second connecting portion 33.
[0028] Plural ribs 35 protrude from the rim of the opening portion 32 on the inner surface side of the lid member 31 so as to be equally spaced radially with respect to the center of the lid member 31. The spring 41 is supported at one end by the outer peripheries of the ribs 35 and the bottom surface of the lid member 31, and a fuel vapor, air, or the like circulates between the adjacent ribs 35 and 35.
[0029] Next, the positive pressure valve 40 including the valve main body 50, the annular sealing member 45, and the retainer 60 will be described.
[0030] First, the annular sealing member 45 will be described. The annular sealing member 45 includes a thick portion 46 and a thin portion 47, as shown in
[0031] Next, the valve main body 50 will be described. As shown in
[0032] A supporting protrusion 52 having an annular shape protrudes from the rim on the top side of the through-hole 51a of the base portion 51. As shown in
[0033] An abutting protrusion 53 protrudes from the outer periphery of the through-hole 51a and the supporting protrusion 52 on the top side surface of the base portion 51. The abutting protrusion 53 has an annular shape and is arranged to abut on the back surface of the thin portion 47 of the annular sealing member 45. The abutting protrusion 53 causes the thin portion 47 of the annular sealing member 45 to separate from the placing face 51b with a predetermined space when the positive pressure valve 40 slides against the urging force of the spring 41 and the positive pressure valve seat 25 opens as shown in
[0034] In the present embodiment, the outer peripheral portion 55 is disposed a predetermined space apart from the rim of the base portion 51, and includes plural columnar portions 55a having a predetermined length extending toward the back surface of the base portion 51 and a connecting portion 55b having an annular shape and connected with the distal end portions of the columnar portions 55a in the extending direction. Opening portions 56 having a long hole shape are provided between the adjacent columnar portions 55a and 55a to communicate with the interior space of the valve main body 50. For example, the outer peripheral portion 55 may be a cylindrical wall extending from the outer rim of the base portion 51 or the like, and is not limited specifically.
[0035] The valve main body 50 includes a retainer fitting portion disposed at a position on the inside diameter side of the annular sealing member 45 placed on the placing face 51b, and arranged to fit the retainer 60 (see
[0036] Next, the retainer 60 will be described. As shown in
[0037] The cylindrical portion 66 according to the present embodiment has a cylindrical shape and includes an insertion hole 62 in the center on the base end surface (see
[0038] The sandwiching portion 61 has a flange shape extending in the radial outer direction from the outer periphery on the base end surface of the cylindrical portion 66. The sandwiching portion 61 includes the plural communicating passages 63 spaced at regular intervals in the circumferential direction on the outside diameter side of the insertion hole 62. The negative pressure valve seat 65 is disposed on the outside diameter side of the communicating passages 63 on the top surface of the sandwiching portion 61. The negative pressure valve seat 65 has an annular protruding shape surrounding the plural communicating passages 63 and communicating with the communicating passages 63. A flange portion 71 of the negative pressure valve 70 abuts on and separates from the negative pressure valve seat 65 to open and close the communicating passages 63 as shown in
[0039] The top surface of the outer rim of the sandwiching portion 61 has a tapered shape gradually lowering in the radial outer direction. The sandwiching portion 61 has an outside diameter larger than the outside diameter of the thick portion 46 of the annular sealing member 45, and is disposed so as to reach the top surface of the thin portion 47 beyond the outside diameter of the thick portion 46 when the thick portion 46 is sandwiched between the sandwiching portion 61 and the placing face 51b of the valve main body 50 as shown in
[0040] Turning back to the description of the cylindrical portion 66, the cylindrical portion 66 has a cylindrical shape including the insertion hole 62 on its base end face as described above, and includes the fitting recess portion 67 having a recess shape on the outer periphery at the distal end side in the extending direction of the cylindrical portion 66. The fitting pawls 58 that functions as a retainer fitting portion of the retainer 50 fit the fitting recess portion 67, whereby the retainer 60 is mounted on the valve main body 50. In the present embodiment, the fitting pawls 58 function as the retainer fitting portion.
[0041] The retainer 60 includes the insertion hole 62 disposed on the inner side of a portion of the retainer 60, the portion being arranged to fit the fitting pawls 58 that function as the retainer fitting portion of the valve main body 50, and a negative pressure valve-fitting portion 68 protruding into a chevron shape in the radial inner direction from the inner periphery of the insertion hole 62 on the base end side of the cylindrical portion 66 as shown in
[0042] As shown in
[0043] Next, the negative pressure valve 70 will be described. The negative pressure valve 70 is made from an elastic resin material. The negative pressure valve 70 is mounted on the retainer 60 to so as to abut on and separate from the negative pressure valve seat 65. In a normal state, the negative pressure valve 70 abuts on the negative pressure valve seat 65 to thereby close the communicating passages 63. And, the negative pressure valve 70 separates from the communicating passages 63 to thereby open the communicating passages 63 when the pressure in the fuel tank falls to a predetermined value or less.
[0044] As shown in
[0045] The shaft portion 75 extends from the center on the back surface of the supporting portion 72 of the flange portion 71, and is inserted into the insertion hole 62 of the retainer 60 and the cylindrical portion 66. The negative pressure valve 70 further includes a bulge portion 76 bulging into a chevron shape from the shaft portion 75 in the middle of the axial direction, and the fitting recess portion 77 disposed between the bulge portion 76 and the supporting portion 72 and arranged to fit the negative pressure valve-fitting portion 68 of the retainer 60.
[0046] The shaft portion 75 of the negative pressure valve 70 is made to pass through the insertion hole 62 to be inserted into the cylindrical portion 66 of the retainer 60, and the negative pressure valve-fitting portion 68 of the retainer 60 is made to fit the fitting recess portion 77 of the negative pressure valve 70, whereby the negative pressure valve 70 is mounted on the retainer 60. In this state, the negative pressure valve seat 65 of the retainer 60 abuts on the back surface of the outer rim of the flange portion 71, whereby the plural communicating passages 63 are closed (see
[0047] In the present embodiment, as shown in
[0048] In the negative pressure valve 70 according to the present embodiment, the supporting portion 72 is provided to the flange portion 71. However, the supporting portion 72 may be dispensable, or the flange portion 71 may not have an umbrella shape but may have a flat plate shape or the like. There is no specific limitation as to the shape of the negative pressure valve. Meanwhile, it is preferable that the negative pressure valve should have a structure of fitting at least a flange portion, a shaft portion, and a retainer.
[0049] The negative pressure valve 70 is made from an elastic resin material such as rubber and elastomer similarly to the annular sealing member 45.
[0050] Next, the operation and advantageous effect of the check valve 10 will be described.
[0051] First, assembly work of assembling the annular sealing member 45, the retainer 60, and the negative pressure valve 70 to the valve main body 50 of the positive pressure valve 40 will be described with reference to
[0052] First, the supporting protrusion 52 of the valve main body 50 is inserted to be disposed on the inner periphery side of the thick portion 46 of the annular sealing member 45, whereby the thick portion 46 is placed on the inside diameter side of the placing face 51b of the valve main body 50 and the abutting protrusion 53 is made to abut on the back surface of the thin portion 47 of the annular sealing member 45, and thus the thin portion 47 is placed on the placing face 51b while having a predetermined space therebetween as shown in
[0053] In this state, the thick portion 46 of the annular sealing member 45 is disposed between the supporting protrusion 52 and the abutting protrusion 53 of the valve main body 50 while the thin portion 47 of the annular sealing member 45 is disposed on the outside diameter side of the abutting protrusion 53 (see
[0054] The cylindrical portion 66 of the retainer 60 is inserted from its distal end side into the through-hole 51a of the valve main body 50 in the above-described state as indicated by the arrow in
[0055] Then, the shaft portion 75 of the negative pressure valve 70 is inserted from its distal end side into the insertion hole 62 of the retainer 60 as indicated by the arrow in
[0056] At this time, since the supporting portion 72 of the flange portion 71 is inserted into the recess portion 62a of the retainer 60, positional deviation of the supporting portion 72 is prevented, which allows the axial center C1 of the valve main body 50 to be aligned with the center C3 of the flange portion 71 (see
[0057] As described above, in the check valve 10, the annular sealing member 45 can be sandwiched between the sandwiching portion 61 of the retainer 60 and the placing face 51b of the valve main body 50 by mounting the retainer 60 on the valve main body 50 in a state where the annular sealing member 45 is placed on the placing face 51b of the valve main body 50. In this state, the annular sealing member 45 and the negative pressure valve 70 can be attached to the valve main body 50 with the use of the retainer 60 by mounting the negative pressure valve 70 on the retainer 60. Thus, the annular sealing member 45, the retainer 60, and the negative pressure valve 70 can be attached to the valve main body 50 from the same side. Therefore, the check valve 10 can adopt a relatively simple structure while improving workability of assembling the annular sealing member 45, the retainer 60, and the negative pressure valve 70 to the valve main body 50.
[0058] Since the negative pressure valve seat 65 is provided to the sandwiching portion 61 in the present embodiment, a mounting structure (e.g., the negative pressure valve-fitting portion 68) for the negative pressure valve 70 can be more easily provided to the retainer 60, which can more improve the assembling workability. If the negative pressure valve seat 65 is provided to the base end face of the cylindrical portion 66, a mounting structure for the negative pressure valve 70 is not easily provided to the retainer 60.
[0059] In the present embodiment, as shown in
[0060] Further in the present embodiment, since the valve main body 50 includes the retainer fitting portion (the plural fitting pawls 58 in the present embodiment) disposed at the position on the inside diameter side of the annular sealing member 45 placed on the placing face 51b and arranged to fit the retainer 60 as shown in
[0061] In the present embodiment, since the retainer 60 includes the negative pressure valve-fitting portion 68, which the shaft portion 75 of the negative pressure valve 70 fits, provided on the inner side of the portion of the retainer 60, the portion fitting the retainer fitting portion (the fitting pawls 58) as shown in
[0062] The positive pressure valve 40 in which the annular sealing member 45 and the negative pressure valve 70 are attached to the valve main body 50 via the retainer 60 as described above is disposed in the valve chamber V of the valve case 15. In the check valve 10 including these constituent elements is located inside the fuel tank or outside the fuel tank with the use of clips or brackets (not illustrated). In this case, a pipe, which is located inside the fuel tank and is connected with a cut valve and the like, is connected with the first connecting portion 22 of the case main body 20. A pipe, which is connected with a canister and the like located outside the fuel tank, is connected with the second connecting portion 33 of the sub-case 30.
[0063] As shown in
[0064] When the pressure in the fuel tank rises to a predetermined value or more in the above-described state, a fuel vapor and the like flows into the valve chamber V through the first connecting portion 22 to press the positive pressure valve 40. Then, the valve element 40 slides toward the sub-case 30 against the urging force of the spring 41, and the thin portion 47 of the annular sealing member 45 of the positive pressure valve 40 separates from the positive pressure valve seat 25 to thereby open the opening on the inner side of the positive pressure valve seat 25 as shown in
[0065] When the pressure in the fuel tank falls to the predetermined value or less with respect to outside air pressure, the outside air is introduced into the valve chamber V from the opening portion 32 via the inside of the second connecting portion 33 of the sub-case 30. The outside air flows inside the spring 41 to pass between the plural fitting pawls 58 and through the through-hole 51a of the valve main body 50, and will flow out of the plural communicating passages 63 of the retainer 60. Thus, the flange portion 71 of the negative pressure valve 70 is elastically deformed like rolling up to separate from the negative pressure valve seat 65 of the retainer 60 as shown in
[0066] A check valve according to another embodiment is shown in
[0067] A check valve 10A according to the present embodiment includes a retainer and a negative pressure valve that are different in structure from those of the above-described embodiment as shown in
[0068] A retainer 60A according to the present embodiment includes a negative pressure valve-fitting portion 68A having a shaft shape and protruding from the center on the placing face 51b. The distal end portion of the negative pressure valve-fitting portion 68A is larger in diameter than the other portions of the negative pressure valve-fitting portion 68A. A negative pressure valve 70A includes a fitting hole 72a, into which the shaft-shaped negative pressure valve-fitting portion 68A is inserted to fit, in the center of the supporting portion 72 of the flange portion 71. Thus, making the negative pressure valve-fitting portion 68A fit the fitting hole 72a allows the negative pressure valve 70A to be mounted on the retainer 60A (see
[0069] The present invention is not limited to the embodiments described above, and that it is also possible to add a variety of modifications to the embodiments. Such modifications will also fall within the scope of the present invention.