FASTENING SYSTEM AND METHOD FOR SUCH A SYSTEM
20170138046 ยท 2017-05-18
Inventors
Cpc classification
E04B2002/7477
FIXED CONSTRUCTIONS
E04B2/767
FIXED CONSTRUCTIONS
International classification
E04B2/74
FIXED CONSTRUCTIONS
Abstract
A fastening system for attaching a board-shaped structural element (5) to a profile rail (3) by nailed joint including a first flange portion (8) for interaction with the structural element (5), a second flange portion (9), and a web portion (10), wherein the first flange portion exhibits a first, external surface (25) for interaction with the structural element, and a second, internal surface (26) facing toward the second flange portion. The fastening system also includes a fastening unit (21), which includes a fastener (22), and is adapted to be mounted in the profile rail, wherein the fastener abuts against the internal surface and forms an attachment point for a nail (27) which passes through the structural element, the first flange portion and holds in the fastener to form the nailed joint.
Claims
1. A fastening system for attaching a structural element (5, 2) to a profile rail (3, 50) by means of a nailed joint, said fastening system comprising said profile rail (3), which comprises: a first flange portion (8; 51) for interaction with the structural element (5; 2); a second flange portion (9; 55) opposite to the first flange portion (8; 51); and a web portion (10; 53) interconnecting the flange portions (8, 9; 51, 53) and extending between the flange portions (8, 9; 51, 53), wherein the first flange portion (8; 51) exhibits a first, external surface (25) for interaction with the structural element (5), and a second, internal surface (26) facing toward the second flange portion (9), and wherein the second flange portion (9; 55) exhibits a first, external surface (25) and a second, internal surface (26) facing toward the first flange portion (8; 51), wherein the fastening system comprises at least one fastening means (21, 28, 32) comprising a first fastening means portion (22, 33; 52), a second fastening means portion (23, 34; 54) and at least one connecting portion (24, 35, 36, 37; 53) supporting and connecting the fastening means portions (22, 23; 33, 34; 52, 54) to each other, wherein said fastening means (21, 28, 32) is disposable in the profile rail (3, 50) so that the first fastening means portion (22, 33, 52) abuts against, or is at least disposed in close proximity to, the internal surface (26) of the first flange portion (8, 51), and so that second fastening means portion (23, 34; 54) abuts against, or is at least disposed in close proximity to, the internal surface (26) of the second flange portion (9, 55), wherein said first fastening means portion (22, 33; 52) forms a fastener for a nail (27) which passes through the structural element (5, 2), the first flange portion (8; 51) and holds to the first fastening means portion (22, 33; 52) to form the nailed joint.
2. The fastening system according to claim 1, wherein the fastening system comprises a plurality of fastening means (21, 28), which are adapted to be mounted in the profile rail (3) at predetermined positions along the length of the profile rail (3).
3. The fastening system according to claim 1, wherein the profile rail (3) exhibits a plurality of recesses (17-20) for receiving said at least one fastening means (21, 28).
4. The fastening system according to claim 3, wherein the recesses (17-20) are disposed in sets (13-16), which are positioned at regular intervals along the length of the profile rail (3).
5. The fastening system according to claim 4, wherein the profile rail (3), at a free edge of the first flange portion (8), comprises a first reinforcement portion (11) extending back toward the second flange portion (9), and that the profile rail (3), at a free edge of the second flange portion (9), comprises a second reinforcement portion (12) extending back toward the first flange portion (8), and that each set (13-16) of recesses comprises a first recess (17) disposed in the web portion (10) in close connection or close proximity to the first flange portion (8), a second recess (18) disposed in the first reinforcement portion (11) in close connection or close proximity to the first flange portion (8), a third recess (19) disposed in the web portion (10) in close connection or close proximity to the second flange portion (9), and a fourth recess (20) disposed in the second reinforcement portion (12) in close connection or close proximity to the second flange portion (9).
6. The fastening system according to claim 5, wherein said first and second fastening means portions (22, 23) are substantially planar and substantially mutually parallel, and that said connecting portion (24) is substantially planar and extends substantially orthogonally between the fastening means portions (22, 23) so that the fastening means (21, 28) exhibits substantially a U-shape, wherein said at least one fastening means (21) is intended to be mounted in the profile rail (3) by being inserted into said recesses (17-20).
7. A method for attaching a structural element (5, 2) to a profile rail (3, 50) by means of a nailed joint, comprising: a first flange portion (8, 51) for interaction with the structural element (5, 2); a second flange portion (9, 55) opposite to the first flange portion (8, 51); and a web portion (10, 53) interconnecting the flange portions (8, 9; 51, 53) and extending between the flange portions (8, 9; 51, 53), wherein the first flange portion (8; 51) exhibits a first surface (25) for interaction with the structural element (5, 2), and a second surface (26) facing toward the second flange portion (9, 55), and wherein the second flange portion (9, 55) exhibits a first, external surface (25) and a second, internal surface (26) facing toward the first flange portion (8, 51), said method comprising the steps of: at least one fastening means (21, 28, 32) comprising a first fastening means portion (22, 33, 52), a second fastening means portion (23, 34, 54) and at least one connecting portion (24, 35, 36, 37, 53) supporting and connecting the fastening means portions (22, 23; 33, 34; 52, 54) to each other, wherein said fastening means (21, 28, 32) is disposed in the profile rail (3) so that the first fastening means portion (22, 33, 52) is caused to abut against, or is at least brought into close proximity to, the internal surface (26) of the first flange portion (8, 51), and so that the second fastening means portion (23, 34, 54) is caused to abut against, or is at least brought into close proximity to, the internal surface (26) of the second flange portion (9, 55); disposing the structural element (5, 2) next to the first surface (25) of the first flange portion (8, 51) of the profile rail (3, 50); and driving a nail (27) is through the structural element (5, 2), the first flange portion (8, 51) and the first fastening means portion (22, 33, 52) to form said nailed joint, wherein the first fastening means portion (22, 33, 52) forms a fastener for the nail (27).
8. The method according to claim 7, comprising the steps of: disposing fastening means (21, 28) in the profile rail (3) at a plurality of positions along the length of the board profile (3); and driving a nail through the structural element (5), the first flange portion (8) and the first fastening means portion (22) of each fastening means (21, 28) to form said nailed joint.
9. The method according to claim 7, wherein said structural element (5) is a building board or wall panel.
10. The method according to claim 7, wherein said structural element (2) is a flange portion of an adjoining, second profile rail.
11. The fastening system according to claim 2, wherein the profile rail (3) exhibits a plurality of recesses (17-20) for receiving said at least one fastening means (21, 28).
12. The method according to claim 8, wherein said structural element (5) is a building board or wall panel.
13. The method according to claim 8, wherein said structural element (2) is a flange portion of an adjoining, second profile rail.
Description
[0056] In the following, the invention will be described more closely with reference to accompanying patent drawings.
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065] The profile rails 1-3 form a frame system 4, or framework, for the mounting of board-shaped structural elements 5, e.g. in the form of building boards or wall panels. In some contexts, profile rails having a U-shaped cross-section, which are normally intended for horizontal mounting, are called rails, whereas profile rails having a C-shaped cross-section, which are normally intended for vertical mounting, are called studs.
[0066] In the following, a fastening system for mounting the board-shaped structural elements 5 in
[0067] The fastening system comprises the profile rail 3, which is elongated and extends between a first, upper end 6 and a second, lower end 7, wherein said ends 6, 7 are adapted to interact with said horizontal profile rails 1 and 2, as shown in
[0068] The profile rail 3 exhibits a plurality of sets or arrays of recesses 13-16, which are disposed at predetermined positions along the profile rail 3. The recesses in each set of recesses 13-16 are arranged on a level with each other as viewed in the longitudinal direction of the profile rail 3. The sets of recesses 13-16 are preferably placed at regular intervals along the length of the profile rail 3, e.g. with a spacing in the range of 10-100 cm.
[0069] Each set of recesses 13-16 comprises four through recesses 17-20 in the material forming the profile rail 3. Each recess 17-20 is elongated and extends in the longitudinal direction of the profile rail 3. The length of the recess 17-20 may, for example, be in the range of 10-20 mm and its width in the range of 1-3 mm. The recess 17 is disposed in the web portion 10 in close connection or close proximity to the first flange portion 8, and the recess 18 is disposed in the reinforcement portion 11 in close connection or close proximity to the first flange portion 8. In the same way, the recess 19 is arranged in the web portion 10 in close connection or close proximity to the second flange portion 9, and the recess 20 is arranged in the reinforcement portion 12 in close connection or close proximity to the second flange portion 9. Accordingly, the recesses 17 and 18 form a pair of recesses, where the recesses are facing each other, and, in a corresponding way, the recesses 19 and 20 form a pair of recesses, where the recesses 19 and 20 are facing each other.
[0070] The fastening system further comprises a plurality of fastening means 21 in the form of a flange reinforcer, which are adapted to interact with the profile rail 3 in a manner that will be described more closely below. Each fastening means 21 comprises a first fastening means portion 22 in the form of a flange portion, a second fastening means portion 23 in the form of a flange portion and web portion 24 interconnecting the fastening means portions 22, 23. The fastening means portions 22, 23 are substantially planar and are substantially mutually parallel. The web portion 24 is substantially planar and extends substantially orthogonally between the fastening means portions 22, 23 so that the fastening means exhibits a U-shape. The web portion 24 has a length corresponding to the distance between the recesses 17 and 19, i.e. a length that is slightly smaller than the distance between the flange portions 8 and 9 of the profile rail 3. The fastening means portions 22 and 23 have a length that is slightly longer than the width of the flange portions 8 and 9. The fastening means portions 22 and 23 further have a width that is slightly smaller than the length of the recesses 17-20. Furthermore, the fastening means portions 22 and 24 have a thickness that is slightly smaller than the width of the recesses 17-20. These dimensions enables the fastening means 21 to be inserted into the recesses 17-20, either from the side of the web portion 10, as shown at the top of
[0071] Before mounting a wall panel to the profile rail 3, a desired number of fastening means 21 are inserted into the recesses 17-20 at desired positions along the profile rail 3. If the fastening means 21 is inserted from the web side of the profile rail 3, as shown in
[0072] When the fastening means 21 has been inserted into the recesses 17-20, the fastening means portions 22 and 23 thereof will abut against, or at least be in close proximity to, the flange portions 8 and 9, respectively, of the profile rail 3. More precisely, the first fastening means portion 22 of the fastening means 21 will abut against, or at least be in close proximity to, the internal surface 26 of the flange portion 8 of the profile rail 3, and the second fastening means portion 23 of the fastening means 21 will, in a corresponding manner, abut against, or at least be in close proximity to, the internal surface 26 of the flange portion 9 of the profile rail 3, as shown in
[0073] When the desired number of fastening means 21 have been mounted in the profile rail 3, the wall panel 5 is brought into a desired position against the profile rail 3, as shown in
[0074]
[0075] The fastening means 21 makes it possible to design the profile rail 3, or at least the flange portion 8, with a relatively thin material thickness. If the profile rail 3 is formed from a steel plate, this constitutes a considerable advantage, since it enables the profile rail 3 to be formed from a steel plate which by itself cannot form a joint with a nail. This enables a considerable saving, since the material consumption, i.e. weight of steel per meter length of profile rail, can be drastically reduced. Furthermore, this enables an improvement from a purely ergonomic point of view, since the profile rail will be lighter and therefore easier to handle.
[0076] Accordingly, the fastening means portion 22 of the fastening means 21 forms a fastener for the nail 27, wherein said fastener enables the formation of a nailed joint between a structural element and a profile rail which by itself cannot provide a sufficient hold for the nails.
[0077] The fastening means portion 22 also prevents the flange portion 8 from being folded inwards, i.e. away from the structural element 5, when the nail 27 is applied, which ensures the formation of a reliable nailed joint. Furthermore, the fastening means portion 22 prevents the flange portion from separating from the structural element 5 when the structural element 5 and the profile rail 3 are loaded, e.g. by a wind load.
[0078] It may be advantageous to form fastening means 21 from a steel plate having a material thickness in the range of 0.7-2.5 mm, e.g. 0.7-1.5 mm, but other dimensions and materials, e.g. fiber-reinforced material, for example fiber-reinforced hard plastic, are possible as long as the fastening means provides a good hold for the nail.
[0079] Preferably, said nails 27 are so-called ballistic nails, which are driven through the wall panel 5, the flange portion 8 of the profile rail 3 and the fastening means portion 22 of the fastening means 21 with a tool designed for the purpose, e.g. a nail gun.
[0080] It can be appreciated that the quality of the nailed joint is dependent on the number of fastening means 21 and their mutual position in the profile rail 3. The number of fastening means 21 and their positions are advantageously adapted to the board-shaped structural element which is to be attached to the profile rail 3. A heavy structural element may e.g. require a larger number of attachment points than a light one, and accordingly, it may be advantageous to use relatively many and closely spaced fastening means for such a structural element.
[0081] It is appreciated that the second fastening means portion 23 of the fastening means 21 may constitute a fastener during the formation of a corresponding nailed joint with a structural element at the second flange portion 9 of the profile rail, wherein said structural element may, for example, be constituted by the support upon which the wall structure formed by the wall panel 5 is to be mounted.
[0082] It is appreciated that the fastening means 21, in addition to forming fasteners for the nails, also contribute to increasing the bending resistance of the profile rail 3, both in its longitudinal direction and in its transverse direction. The web portions 24 of the fastening means 21 especially contribute to reducing the buckling or bending tendency of the web portion 10 of the profile rail 3, whereas the fastening means portions 22 and 23 of the fastening means 21 contribute to reducing the buckling or bending tendency of the flange portions 8 and 9 of the profile rail 3.
[0083]
[0084] The fastening means 28 is mounted in the profile rail 3 in substantially the same manner as the above-described fastening means 21, but with the addition that the fastening means portions 22 and 23 are pressed against each other before the mounting so that the free edges of the supporting sections 29 can be brought into the recesses 17 and 19 of the profile rail 3.
[0085] In this embodiment, the profile rail 3 comprises an adhesive 31, which is applied in a thin layer on the external surface 25 of the flange portion 8. The adhesive layer can, for example, be constituted by a glue layer or a double stick tape.
[0086]
[0087] Accordingly, the fastening means 28 is elastically deformable to an extent sufficient, on the one hand, to allow mounting in the profile rail 3, and, on the other hand, to allow the installer to push the supporting sections backwards, but sufficiently rigid to enable the supporting sections 29 to provide a sufficient support during the positioning of the structural element 5.
[0088] When the structural element 5 has adhered to the adhesive, which can extend along all or portions of the length of the profile rail 3, a nail 27 is driven through the structural element 5, the flange portion 8 of the profile rail 3 and the fastening means portion 22 of the fastening means 21, as described previously and shown in
[0089]
[0090] The fastening means 32 generally has a rectangular shape, and has a length and width enabling it to be mounted with an exact fit in a profile rail 3 by being inserted into the end of the profile rail 3, as shown in
[0091] In conjunction with driving the nail through wall panel, flange portion 8 and the fastening means portion 33, the supporting portion 37, and also the side wall portion 35 and bottom portion 36, contribute to the fastening means portion 33 being maintained in its position and not being pushed or folded backwards by the force from the penetrating nail.
[0092] The bottom portion 36 allows the fastening means 32 to be attached, by means of a nailed joint or screw joint, to the support on which the profile rail 3 rests.
[0093] As mentioned above, the fastening system according to the invention can also be used for attaching two profile rails to each other. This may be of interest when a vertical profile rail is to be connected to a horizontal profile rail, e.g. to form the type of frame system 4 or framework shown in
[0094] In the following, a method for attaching a vertical profile rail 3, or stud, to a horizontal profile rail 2, or rail, to each other with the aid of the above-described fastening means 32 will be described more closely with reference to
[0095] The method comprises the step of inserting the fastening means 32 into the profile rail 3 so that the fastening means portions 33 and 34 thereof are caused to abut against, or at least be in close proximity to, the flange portions 8 and 9, respectively, of the profile rail 3, as shown in
[0096] Thereafter, the vertical profile rail 3 with the mounted fastening means 32 is placed in the horizontal profile rail 2 so that the flange portions 8, 9 of the profile rail 3 are caused to abut against corresponding flange portions 38, 39 of the profile rail 2, as shown in
[0097] In this connection it may be noted that, while the vertical profile rail 3 has a C-shaped cross-section in order to increase the ability of the profile rail 3 to resist transverse forces, e.g. caused by a wind load acting on the frame system 4, the horizontal profile rail 2 has a U-shaped cross-section in order to enable the insertion of the profile rail 3 into the profile rail 2, as shown in
[0098] After placing the vertical profile rail 3 with mounted fastening means 32 in the desired position in the horizontal profile rail 2, nails 27 are driven through the flange portion 38 of the horizontal profile rail 2 and the flange portion 8 of the vertical profile rail 3, as well as through the flange portion 39 of the horizontal profile rail 2 and the flange portion 9 of the vertical profile rail 3, and are caused to hold to the fastening means portion 33 and 34, respectively, of the fastening means 32, as shown in
[0099]
[0100]
[0101] In this case, the profile rail 50 exhibits a first flange portion 51 and a first fastening means portion 52, which connects to the flange portion 51 and extends behind and in parallel therewith. The profile rail 50 further exhibits a web portion 53, which connects to the first fastening means portion 52 and forms a substantially right angle therewith. The profile rail 50 furthermore exhibits a second flange portion 54 and a second fastening means portion 55, which connects to the flange portion 54 and extends behind and in parallel therewith.
[0102] The fastening means portion 55 connects to the web portion 53 and forms a substantially right angle therewith.
[0103] The profile rail 50 furthermore exhibits reinforcement portions 56, 57, which connect to the flange portions 51, 54 and extend in parallel to the web portion 53.
[0104] As is evident from
[0105] The profile rail 50 is mounted in the horizontal profile rail 2 in the same manner as has been described above, but with the difference that the fastening means in this case is integrated into the profile rail and thus does not need to be inserted into the profile rail 50 before it is mounted in the horizontal profile rail 2.
[0106] The profile rail 50 is attached to the profile rail 2 in the same manner as has been described above, i.e. in that nails 27 are applied through the flange portions 38, 38 of the profile rail 2 and through the flange portions 51, 55 of the profile rail 50 and are caused to hold to the fastening means portions 52, 54 of the profile rail 50, as shown in
[0107] In the foregoing, the invention has been described starting from a number of embodiments. However, the skilled person will appreciate that other embodiment examples, or variations thereof, are possible within the scope of the following claims.