CAPACITIVE HUMIDITY SENSOR
20170138882 ยท 2017-05-18
Assignee
Inventors
Cpc classification
G01R27/26
PHYSICS
H01G7/00
ELECTRICITY
International classification
Abstract
Provided is a capacitive humidity sensor. The capacitive humidity sensor includes an upper electrode disposed on a first plane, a plurality of first electrodes included in the upper electrode, a plurality of second electrodes disposed between the first electrodes, and a humidity sensitive layer surrounding the second electrodes.
Claims
1. A method of fabricating a capacitive humidity sensor, the method comprising: forming a first electrode and a second electrode in a sensing region over a substrate; forming a pad electrode in a pad region over the substrate; forming a passivation layer over the sensing region and the pad region including the pad electrode, the first electrode and the second electrode; removing a portion of the passivation layer from the sensing region to form a first groove between the first electrode and the second electrode, and a second groove between the first electrode and the pad electrode; and disposing a humidity sensitive layer in the first and second grooves, and wherein the first groove extends below a bottom surface of the first electrode.
2. The method of claim 1, further comprising forming a first protection layer over the passivation layer following the removing the portion of the passivation layer.
3. The method of claim 2, further comprising exposing the pad electrode by removing the first protection layer and the passivation layer.
4. The method of claim 1, wherein depth of the first groove is different from depth of the second groove.
5. The method of claim 1, wherein the second groove is deeper than the first groove.
6. The method of claim 1, wherein the passivation layer comprises a HDP silicon oxide layer.
7. The method of claim 1, wherein the removing the passivation layer is performed until upper portions of the first electrode and the second electrode are formed in the curved shapes.
8. The method of claim 7, wherein the passivation layer formed over the sensing region is completely removed.
9. The method of claim 1, further comprising forming a second protection layer over the humidity sensitive layer.
10. The method of claim 1, wherein the second electrode comprises discrete electrodes.
11. The method of claim 10, wherein the humidity sensitive layer is disposed between each of a pair of adjacent discrete electrodes.
12. A method of fabricating a capacitive humidity sensor, the method comprising: forming a lower electrode on a substrate; forming a first insulating layer over the lower electrode; forming a via in the first insulating layer and connected to the lower electrode; forming an upper electrode over the lower electrode, the upper electrode comprising a first electrode and a second electrode; forming a second insulating layer over the upper electrode; forming a first groove between the first electrode and the second electrode, the first groove being deeper than a bottom surface of the upper electrode; and disposing a humidity sensitive layer in the first groove deeper than the bottom surface of the upper electrode.
13. The method of claim 12, wherein a bottom of the first groove is between the bottom surface of the upper electrode and a top surface of the lower electrode.
14. The method of claim 12, further comprising forming a first protection layer over the humidity sensitive layer.
15. The method of claim 12, further comprising forming a pad electrode adjacent to the upper electrode; and forming a second groove between the first electrode and the pad electrode.
16. The method of claim 15, wherein the second groove is deeper than the first groove.
17. The method of claim 12, wherein the second electrode comprises discrete electrodes.
18. The method of claim 17, wherein the humidity sensitive layer is disposed between each of a pair of adjacent discrete electrodes.
19. The method of claim 17, wherein the discrete electrodes are not connected to each other on a plane having the first electrode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0048] Throughout the drawings and the detailed description, unless otherwise described or provided, the same drawing reference numerals will be understood to refer to the same elements, features, and structures. The drawings may not be to scale, and the relative size, proportions, and depiction of elements in the drawings may be exaggerated for clarity, illustration, and convenience.
DETAILED DESCRIPTION
[0049] The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. However, various changes, modifications, and equivalents of the systems, apparatuses and/or methods described herein will be apparent to one of ordinary skill in the art. The progression of processing steps and/or operations described is an example; however, the sequence of and/or operations is not limited to that set forth herein and may be changed as is known in the art, with the exception of steps and/or operations necessarily occurring in a certain order. Also, descriptions of functions and constructions that are well known to one of ordinary skill in the art may be omitted for increased clarity and conciseness.
[0050] The features described herein may be embodied in different forms, and are not to be construed as being limited to the examples described herein. Rather, the examples described herein have been provided so that this disclosure will be thorough and complete, and will convey the full scope of the disclosure to one of ordinary skill in the art.
[0051] Unless indicated otherwise, a statement that a first layer is on a second layer or a substrate is to be interpreted as covering both a case where the first layer is directly contacts the second layer or the substrate, and a case where one or more other layers are disposed between the first layer and the second layer or the substrate.
[0052] The spatially-relative expressions such as below, beneath, lower, above, upper, and the like may be used to conveniently describe relationships of one device or elements with other devices or among elements. The spatially-relative expressions should be understood as encompassing the direction illustrated in the drawings, added with other directions of the device in use or operation. Further, the device may be oriented to other directions and accordingly, the interpretation of the spatially-relative expressions is based on the orientation.
[0053] Described below is an example of a capacitive humidity sensor that increases a variation of capacitance according to a change in humidity by providing various electrode array structures, generating an electric field even below an upper electrode, and using an electric field generated by a via connected to the upper electrode and a lower electrode.
[0054] Various examples of capacitive humidity sensors will be described in detail with reference to the accompanying drawings.
[0055] Here, when describing the examples according to the present disclosure, first, a layout of an upper electrode will be described through a plan view of one example of a capacitive humidity sensor.
[0056]
[0057] First, referring to
[0058] The upper interconnection 130 is configured by an upper electrode 140 and a first pad 112. An empty space between the upper electrodes 140 is a region to form a humidity sensitive layer 160 (see
[0059] In addition, the lower interconnection 150 is configured by a lower electrode 154 and a second pad 114. A via 170 connecting the second electrode 144 of the upper interconnection 130 and the lower interconnection 150 is further included. As mentioned above, because the second electrodes 144 are separated from each other, the second electrodes 144 need to be connected to the lower interconnection 150. Accordingly, finally, the second electrode 144 formed in the upper interconnection 130 may be connected to the second pad 114 through the via 170.
[0060] Further, referring to
[0061] The pad region 110 is configured by a first pad 112 for the upper electrode and second pads 114a and 114b for the lower electrode. In this example, the second pads 114a and 114b are connected to each other through a via 114c. That is, the first pad 112 and the second pad 114a are positioned on the same plane, and the second pad 114b is positioned below the second pad 114a. The first pad 112 and the second pads 114a and 114b serve to connect the sensing region 120 and an external circuit (not illustrated) so as to transfer a signal sensed in the sensing region 120 to the external circuit.
[0062] The sensing region 120 includes electrodes and a humidity sensitive layer 160. The electrodes include upper electrodes 120, second electrodes 144, and lower electrodes 154. Both the upper electrodes 140 and the lower electrodes 154 need to be prepared with materials having free electron flow, and may be prepared by using anti-corrosive materials.
[0063] The upper electrodes 140 are divided into first electrodes 142 separated from each other and having a plurality of stripe shapes, and second electrodes 144 positioned between the first electrodes 142. The first electrodes 142 are connected to the first pad 112. The first electrodes 142 and the second electrodes 144 are separated from each other. As a result, an electric field may be generated between the first electrode 142 and the second electrode 144. In addition, in the example, the second electrode has a square shape. The reason is that a change in the capacitance may be more easily sensed by increasing an area of the second electrode 142 that contacts the humidity sensitive layer 160 disposed around the second electrode 142.
[0064] The lower electrode 154 is positioned below the second electrode 144. The lower electrode 154 has a size corresponding to the second electrode 144. In addition, the lower interconnection 150 connected to the second pad 114b is provided so that the lower electrode 154 may be positioned below the second electrode 144.
[0065] The humidity sensitive layer 160 is disposed between the first electrode 142 and the second electrode 144. In the one example, the humidity sensitive layer 160 uses a humidity sensitive material in which a dielectric constant is change according to relative humidity. As the humidity sensitive material, polymer, polyimide, and inorganic materials such as porous ceramics may be used. Such a humidity sensitive material has a characteristic of absorbing and discharging moisture according to relative humidity when the humidity sensitive material is exposed in air, and sensing the humidity is measuring a dielectric constant changed depending on a moisture content in the humidity sensitive material. Accordingly, the humidity sensitive layer 160 measures the change in humidity.
[0066] Next, referring to
[0067] First, in
[0068] Then, a semiconductor substrate 10 of the capacitive humidity sensor is formed. An insulating layer 111 is disposed on the substrate 10, and includes a pad region 110 at the left and a sensing region 120 at the right when viewed from the drawing.
[0069] In the pad region 110, second pads 114a and 114b are vertically formed, and a via 114c for connecting the pads is formed therebetween.
[0070] In the sensing region 120, first, a lower electrode 154 and a via 170 for connecting the electrodes are formed from the lower portion of the semiconductor substrate 10. At least one via 170 for connection with the second electrode 144 is formed. As such, when the second electrode 144 is interconnected downward by using the via, an effect that an area where the first electrode 142 and the second electrode 144 overlap with each other increases may be obtained.
[0071] In addition, the second electrode 144 is formed at an upper side corresponding to the lower electrode 154, and the first electrode 142 is formed at a side of the first electrode 144. The lower electrode is not required at a lower side of the first electrode 142.
[0072] A first groove 182 is formed between the first and second electrodes 142 and 144, and a second groove 184 is formed between the first electrode 142 and the pad region 110. The first groove 182 has a sufficient depth so that the humidity sensitive material is deposited deeper than the lower regions of the first and second electrodes 142 and 144. Accordingly, the first groove 182 may be positioned between the first and second electrodes 142 and 144 and the lower electrode 154, and may be deepened up to an area around or next to the lower electrode 154 when being more deeply etched. In this case, in order to ensure a larger humidity sensitive area, the humidity sensitive layer may be deposited by more deeply etching the first groove 182, but when the first groove 182 is etched up to the area around or next to the lower electrode 154, since the first groove 182 may influence a different electric property, for example, the insulating layer around the lower electrode 154 or contact the lower electrode 154, the first groove 182 may be positioned at least above the lower electrode 154. Meanwhile, since the second groove 184 does not influence the lower electrode 154, the second groove 184 may be formed deeper than the first groove 182. The second groove 184 is more deeply formed in order to increase an area of the second groove 184 which contacts the humidity sensitive layer 160. Of course, since the second groove 184 is deeply formed, the pad region 110 and the sensing region 120 may be more effectively separated from each other. As such, the depths of the first groove 182 and the second groove 184 may be different from each other due to a difference in pattern density.
[0073] In addition, according to one example, the first groove 182 and the second groove 184 are disposed deeper than the bottom surfaces of the first and second electrodes 142 and 144. The humidity sensitive material may be filled deeper than the bottom surfaces of the first and second electrodes 142 and 144. As such, when the humidity sensitive material exists up to the lower regions of the first electrode 142 and the second electrode 144 by the first groove 182 and the second groove 184, the humidity sensitive layer exists between the first electrode 142 and the second electrode 144. As a result, the humidity sensitive area increases, and the sensitivity of the capacitive sensor 100 increases. Accordingly, a variable width of the capacitance according to the humidity may increase in comparison to the capacitive humidity sensor mentioned in the related art.
[0074] Further, an electrode protection layer 190 may be formed on the surfaces of the first and second electrodes 142 and 144. In such an example, the electrode protection layer 190 prevents the electrodes from being corroded or oxidized by the moisture or the humidity sensitive material. If the electrode is deformed or the electric property thereof is changed due to corrosion or oxidization of the electrode, the sensing region 120 does not normally sense the humidity. Such an electrode protection layer may be formed by using oxides, nitrides, and oxynitrides. However, in an example in which the first and second electrodes 142 and 144 are manufactured with an anti-corrosive material, there is no concern of corrosion or oxidization. As a result, in such an example, the protection layer may not be formed.
[0075] The humidity sensitive layer 160 is formed inside of the first groove 182 and the second groove 184 and on the upper electrodes 142 and 144. To form the humidity sensitive layer 160, a humidity sensitive material that responds to changes in humidity is filled into the first groove 182 and the second groove 184, as described above. Such a humidity sensitive layer 160 may be formed in a single layer or a multi layer according to a manufacturing process.
[0076] In addition, a humidity sensitive layer protection layer 162 may be further formed on the humidity sensitive layer 160 to protect the humidity sensitive material. As the humidity sensitive layer protection layer 162, a material that reacts more sensitively to a change in capacitance may be used. For example, a membrane, polymer, porous ceramic, porous noble metal, porous oxide layer, and the like may be used to form the humidity sensitive layer protection layer 162. Porous materials may be used to allow a smooth flow of air containing moisture into the humidity protection layer 162.
[0077] Next, an example of a method of manufacturing a capacitive humidity sensor will be described.
[0078]
[0079]
[0080] Referring to
[0081] After the passivation layers 202 and 204 are formed as illustrated in
[0082] Thereafter, an etching process is performed. Then, the sensing region 120 corresponding to a region where the photomask 206 does not exist is etched. The etching process may be performed until the upper portions of the first electrode 142 and the second electrode 144 are formed in the curved shapes 142a and 144a while the passivation layers formed on the photomask 206 and the sensing region 120 are fully removed. The reason why the upper portions of the first electrode 142 and the second electrode 144 are formed in the curved shapes 142a and 144a is to prevent the electric field from being concentrated on only a predetermined region. Meanwhile, a space between the first electrode 142 and the second electrode 142, and a space between the first electrode 142 and the pad region 110 need to be sufficiently deeply etched so that the humidity sensitive material may be filled up to the lower regions of the electrodes. Accordingly, according to one etching process, the first groove 182 is formed between the first and second electrodes 142 and 144, and the second groove 182 is formed between the first electrode 142 and the pad region 110. The depths of the first groove 182 and the second groove 182 are different from each other. Such a state is illustrated in
[0083] Next, as illustrated in
[0084] After the electrode protection layer 190 is deposited, the upper portion of the second pad 114a included in the pad region 110 needs to open so as to be connected with an external circuit. Accordingly, in the example illustrated in
[0085] Thereafter, when the etching process is performed, as illustrated in
[0086] Thereafter, as illustrated in
[0087] Finally, the humidity sensitive material protection layer 162 for protecting the humidity sensitive material on the top surface of the humidity sensitive layer 160 may be formed. In addition, the humidity sensitive layer 160 included in the pad region 110 is removed through an additional photomask and etching process.
[0088] The capacitive humidity sensor completed by such a process may utilize the electric field formed below the electrodes because the humidity sensitive material is filled up to the lower regions of the electrodes.
[0089] Meanwhile, the present disclosure describes a structure that sufficiently ensures capacitance of a capacitive humidity sensor.
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[0091] That is, referring to
[0092] Further, layouts of the upper electrode may be variously disposed to improve a humidity sensitive ratio. That is, in the aforementioned example, the upper electrode is described as a layout in which the first electrodes having stripe shapes and the second electrodes between the first electrodes are disposed. However, the humidity sensitive ratio may be increased by varying the electrode layout, and as a result, sensitivity may be improved.
[0093] Such examples are illustrated in
[0094]
[0095] Referring to
[0096] In this example, a dummy electrode 340 extended from the first electrode 320 positioned between the second electrodes 330 is further formed in one of the first electrodes 320 facing each other. The dummy electrode 340 is arranged parallel to the upper interconnection 310. In addition, the first electrode 320 and the dummy electrode 340 are the same electrode.
[0097] The dummy electrode 340 is formed to open one side 350 so that a region completely surrounding the second electrode 330 is not generated. That is, the first electrode 320 and the dummy electrode 340 do not completely surround the second electrode 330, but are partially open.
[0098]
[0099] In this example, as in the example illustrated in
[0100] However, the dummy electrodes 440a and 440b positioned between the second electrodes 430 are extended from different first electrodes 420 to have a zigzag shape. That is, the dummy electrodes 440a and 440b protrude in alternating directions. As a result, diagonal directions 450a and 450b among the region surrounding the second electrode 430 are open.
[0101] Meanwhile, as in
[0102]
[0103] Referring to
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[0105]
[0106]
[0107] In
[0108] Like the examples, when the via is formed, the electric field may be evenly distributed. Further, as a cross sectional area of the via increases, sensitivity for the change in humidity may be increased. This is because the via more overlaps with the humidity sensitive layer as the area of the via increases.
[0109] As described above, the example above has a basic technical gist in that, by considering the distribution of the electric field around the electrodes, the vicinity of the electrode is formed deeper than the electrode, and as a result, the humidity sensitive material is filled in the vicinity of the electrode, thereby improving sensitivity of the capacitive humidity sensor.
[0110] According to an example of a capacitive humidity sensor having the above-described configuration, there may be the following effects.
[0111] With the example, during manufacturing of the capacitive humidity sensor, a humidity insensitive material (polymer) may be filled in a groove formed deeper than an upper electrode around the upper electrode. As a result, a humidity sensitive material region may be increased in comparison to other capacitive humidity sensor that does not have such a structure, thereby improving the sensitivity of the humidity sensor.
[0112] Further, an electric field below the electrode may be utilized, and an electrode area may be increased by the via, thereby increasing a variation of capacitance according to a change in humidity. Accordingly, even though the region in which the humidity sensitive material is filled is minimized, the sensitivity may be maintained, and a product installed with the humidity sensor may be miniaturized.
[0113] In addition, in one example, layouts of the upper electrode are variously modified, and as a result, the sensitivity may be further improved.
[0114] While this disclosure includes specific examples, it will be apparent to one of ordinary skill in the art that various changes in form and details may be made in these examples without departing from the spirit and scope of the claims and their equivalents. The examples described herein are to be considered in a descriptive sense only, and not for purposes of limitation. Descriptions of features or aspects in each example are to be considered as being applicable to similar features or aspects in other examples. Suitable results may be achieved if the described techniques are performed in a different order, and/or if components in a described system, architecture, device, or circuit are combined in a different manner and/or replaced or supplemented by other components or their equivalents. Therefore, the scope of the disclosure is defined not by the detailed description, but by the claims and their equivalents, and all variations within the scope of the claims and their equivalents are to be construed as being included in the disclosure.