SEALING MOVING WITH PISTON IN A HIGH-PRESSURE PUMP

Abstract

A piston member for a high-pressure pump for pumping fluid in a sample separation apparatus, wherein the piston member comprises a piston configured for being mountable to reciprocate in a piston chamber for displacing fluid, and a sealing for sealing between the piston member and the piston chamber when the piston member is mounted in the piston chamber to reciprocate, wherein the sealing is mounted on the piston so as to reciprocate together with the piston.

Claims

1. A piston member for a high-pressure pump for pumping fluid in a sample separation apparatus, wherein the piston member comprises: a piston configured for being mountable to reciprocate in a piston chamber for displacing fluid; and a sealing for sealing between the piston member and the piston chamber when the piston member is mounted in the piston chamber to reciprocate; wherein the sealing is mounted on the piston so as to reciprocate together with the piston.

2. The piston member of claim 1, wherein the sealing is arranged at a front end of the piston.

3. The piston member of claim 2, wherein the sealing is arranged at the front end of the piston so as to constitute the entire flange face of the piston member.

4. The piston member of claim 1, wherein the sealing comprises at its front face an annular recess separating a central protrusion from an exterior sealing lip.

5. The piston member of claim 1, further comprising a biasing member arranged at the sealing for promoting the sealing performance by a biasing force.

6. The piston member of claim 5, wherein the biasing member is arranged within the annular recess.

7. The piston member of claim 1, wherein the sealing is fastened at the piston by a purely mechanical connection.

8. A pump head for a high-pressure pump for pumping fluid in a sample separation apparatus, wherein the pump head comprises: a piston chamber delimiting a working volume; and the piston member of claim 1 mounted or mountable in the working volume of the piston chamber so that the sealing seals between the piston member and the piston chamber.

9. The pump head of claim 8, wherein the piston member is mounted in the piston chamber so that the piston member is forwardable up to its front end position in the piston chamber which is located less than 0.5 mm from a flange face of the piston chamber delimiting the working volume.

10. The pump head of claim 8, comprising a movable piston guide unit arranged on the piston member.

11. The pump head of claim 8, comprising a static piston guide unit arranged at the piston chamber.

12. A high-pressure pump for a sample separation apparatus, wherein the pump comprises the piston member of claim 1.

13. The pump of claim 12, comprising: a pump head of claim 8 which comprises the piston member; and a pump base to be assembled with the pump head and comprising a piston drive configured for driving the piston to reciprocate within the piston chamber in an assembled state.

14. The pump of claim 13, comprising a back-driving mechanism arranged to provide a back-driving force to the piston after the piston drive has forwarded the piston to its front end position in the piston chamber.

15. The pump of claim 12, wherein the pump is configured as one of: a metering device for a sample injector of the sample separation apparatus for metering the fluidic sample to be separated into fractions; a mobile phase drive for driving a mobile phase towards a separation unit of the sample separation apparatus.

16. The pump of claim 12, wherein the pump comprises at least one of: a fluid inlet interface configured for providing a fluid communication between fluid to be pumped and the working volume; a fluid outlet interface configured for providing a fluid communication with the working chamber for outletting fluid pumped by the pump.

17. A sample separation apparatus for separating a fluidic sample in a mobile phase into a plurality of fractions, the apparatus comprising: the high-pressure pump of claim 12 configured for driving a fluid comprising at least one of the mobile phase and the fluidic sample; and a separation unit configured for separating the fluidic sample into the plurality of fractions.

18. The sample separation apparatus of claim 17, wherein the pump is configured as one of: a mobile phase drive configured for driving the mobile phase towards the separation unit; a metering device of a sample injector of the sample separation apparatus for metering the fluidic sample to be injected into the mobile phase and subsequently in the separation unit.

19. The sample separation apparatus of claim 17, further comprising at least one of the following features: a sample injector configured for injecting the fluidic sample into the mobile phase; a detector configured to detect separated fractions of the fluidic sample; a fractioner unit configured to collect separated fractions of the fluidic sample; a data processing unit configured to process data received from the sample separation apparatus; a degassing apparatus for degassing the mobile phase; the sample separation apparatus is configured as a chromatography device.

20. A method of manufacturing a piston member for a high-pressure pump for pumping fluid in a sample separation apparatus, wherein the method comprises: providing a piston configured for being mountable to reciprocate in a piston chamber for displacing fluid; and rigidly mounting a sealing on the piston for reciprocating together with the piston and for sealing between the piston member and the piston chamber when the piston member is mounted in the piston chamber to reciprocate.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0053] Other objects and many of the attendant advantages of embodiments of the present invention will be readily appreciated and become better understood by reference to the following more detailed description of embodiments in connection with the accompanied drawings. Features that are substantially or functionally equal or similar will be referred to by the same reference signs.

[0054] FIG. 1 shows a liquid separation device in accordance with embodiments of the present invention, particularly used in high performance liquid chromatography (HPLC).

[0055] FIG. 2 illustrates a cross-sectional view of a pump according to an exemplary embodiment of the invention.

[0056] FIG. 3 illustrates a schematic view of a core of a pump according to an exemplary embodiment of the invention for a sample separation apparatus.

[0057] FIG. 4 illustrates a schematic view of a pump according to an exemplary embodiment of the invention embodied as metering pump for a sample injector of a sample separation apparatus.

[0058] FIG. 5 illustrates a schematic view of a pump according to an exemplary embodiment of the invention embodied as mobile phase pump for pumping mobile phase under high pressure in a sample separation apparatus.

[0059] FIG. 6 illustrates a cross-sectional view of a piston member according to an exemplary embodiment of the invention.

[0060] The illustration in the drawing is schematically.

[0061] Before, referring to the drawings, exemplary embodiments will be described in further detail, some basic considerations will be summarized based on which exemplary embodiments of the invention have been developed.

[0062] In an embodiment, an analytic/flush pump head with a flange-sided piston sealing is provided.

[0063] In conventional approaches, a piston may be pushed through a fixed sealing into a volume delimited by a piston chamber, wherein fluid in this volume is then displaced. Such a concept has however the disadvantage of a large dead volume of for instance 60 l in case of a 100 l pump head. Thus, an entire fluid volume of 160 l is required in this example. Caused by the relatively large dead volume, influences such as thermal expansion and compressibility of a solvent become pronounced. As a result of the large geometry/volume and the resulting high dead volume, the flush behavior (when changing solvent) is deteriorated, and system venting becomes difficult. As a result of the small distance between piston and pump chamber, a portion of laminar flow makes the mixing of solvent difficult. A conventional piston guidance may not be sufficient to safely prevent an undesired abutment of the piston against a side wall of the pump chamber in the presence of lateral forces. Such an undesired collision or abutment may result in undesired abrasion of material from the piston chamber. Abrased material may consequently also be transported in an undesired way into an analytical system. Furthermore, when the piston abuts against a side wall of the piston chamber, it is possible that surface layers (such as chromium/nickel layers) of the piston chamber are deteriorated which causes damage of the piston chamber. For instance, this may result in an undesired corrosion.

[0064] In order to at least partially overcome the above-mentioned shortcomings by exemplary embodiments of the invention, the dead volume can be reduced and an undesired abutment of the piston at the piston chamber may be rendered unlikely or even impossible by the provision of a commonly moving piston-sealing-assembly constituted by a piston member according to an exemplary embodiment of the invention.

[0065] Reducing the dead volume may be achieved by the location of the sealing on the flange face of the piston, which may render it appropriate to adapt the material pairing between piston chamber and sealing. For instance, the piston chamber may be at least partially made of a ceramic material. Such a concept makes it possible to significantly reduce the dead volume (for instance to about 10% of the original value, for example from 60 l to 6 l). The smaller dead volume also significantly improves the behavior in terms of thermal expansion and solvent compressibility. The flush behavior as well as a venting of the system become significantly simpler and faster. Furthermore, a mixing performance in the working volume may be significantly improved by a fast turbulent flow in the relatively large mixing chamber.

[0066] According to an exemplary embodiment of the invention, an undesired abutment of the piston at the piston chamber may be safely prevented by the manufacture of the piston in one setting (for instance in one chucking) so that only minimal concentric deviations occur. Furthermore, this may be promoted by the manufacture of the piston chamber (which may be made of a ceramic cylinder and a carrier) in one setting (for instance in one chucking), resulting in only minimal concentric deviations of the entire piston chamber assembly. A static piston guide unit in the rear portion of the piston chamber may be provided with an extensive axial length, thereby rendering an abutment of the piston against the piston chamber even more unlikely. This can be further improved by the provision of a further separate movable piston guide unit on the piston directly behind the sealing, for instance embodied as a slitted plastic socket. In case of an undesired abutment of the piston, the resulting abrased material is not located directly in the analytical path but behind the sealing. A seal effect between the ceramic piston chamber and a pump head body can be provided or promoted by a gold-plated flat sealing.

[0067] Concluding, exemplary embodiments of the invention have the advantage that the dead volume is significantly reduced, that thermal expansion and compressibility of the solvent have only a small impact, that the tolerances are reduced in sum, that the piston can be guided extremely accurately, that the probability of an abutment of the piston on the piston chamber is reduced, that the robustness is improved by the elimination of a sealing surface, and that the mixing performance of the solvent is further improved.

[0068] Referring now in greater detail to the drawings, FIG. 1 depicts a general schematic of a liquid separation system 10. A pump 20 receives a mobile phase from a solvent supply 25, typically via a degasser 27, which degasses and thus reduces the amount of dissolved gases in the mobile phase. The pump 20as a mobile phase drivedrives the mobile phase through a separating device 30 (such as a chromatographic column) comprising a stationary phase. A sampling unit 40 can be provided between the pump 20 and the separating device 30 in order to subject or add (often referred to as sample introduction) a sample fluid into the mobile phase. The stationary phase of the separating device 30 is configured for separating compounds of the sample liquid. A detector 50 is provided for detecting separated compounds of the sample fluid. A fractionating unit 60 can be provided for outputting separated compounds of sample fluid.

[0069] While the mobile phase can be comprised of one solvent only, it may also be mixed from plural solvents. Such mixing might be a low pressure mixing and provided upstream of the pump 20, so that the pump 20 already receives and pumps the mixed solvents as the mobile phase. Alternatively, the pump 20 might be comprised of plural individual pumping units, with plural of the pumping units each receiving and pumping a different solvent or mixture, so that the mixing of the mobile phase (as received by the separating device 30) occurs at high pressure and downstream of the pump 20 (or as part thereof). The composition (mixture) of the mobile phase may be kept constant over time, the so called isocratic mode, or varied over time, the so called gradient mode.

[0070] A data processing unit 70, which can be a conventional PC or workstation, might be coupled (as indicated by the dotted arrows) to one or more of the devices in the liquid separation system 10 in order to receive information and/or control operation. For example, the data processing unit 70 might control operation of the pump 20 (e.g. setting control parameters) and receive therefrom information regarding the actual working conditions (such as output pressure, flow rate, etc. at an outlet of the pump). The data processing unit 70 might also control operation of the solvent supply 25 (e.g. setting the solvent/s or solvent mixture to be supplied) and/or the degasser 27 (e.g. setting control parameters such as vacuum level) and might receive therefrom information regarding the actual working conditions (such as solvent composition supplied over time, flow rate, vacuum level, etc.). The data processing unit 70 might further control operation of the sampling unit 40 (e.g. controlling sample injection or synchronization sample injection with operating conditions of the pump 20). The separating device 30 might also be controlled by the data processing unit 70 (e.g. selecting a specific flow path or column, setting operation temperature, etc.), and sendin returninformation (e.g. operating conditions) to the data processing unit 70. Accordingly, the detector 50 might be controlled by the data processing unit 70 (e.g. with respect to spectral or wavelength settings, setting time constants, start/stop data acquisition), and send information (e.g. about the detected sample compounds) to the data processing unit 70. The data processing unit 70 might also control operation of the fractionating unit 60 (e.g. in conjunction with data received from the detector 50) and provides data back.

[0071] The pump 20 is configured for pumping the fluid with a pressure of at least 500 bar, in particular of at least 1000 bar, more particularly or at least 1500 bar.

[0072] FIG. 2 shows a schematic cross-sectional view of a high-pressure pump 20 for a sample separation apparatus 10 as the one shown in FIG. 1 according to an exemplary embodiment of the invention.

[0073] The high-pressure pump 20 comprises a pump head 250 and a pump base 260 which is to be assembled with the pump head 250 and is actually assembled in the illustration of FIG. 2. The pump base 260 comprises a piston drive 262, such as an electric motor, which is configured for driving the piston 202 to reciprocate (along a horizontal direction according to FIG. 2, forwardly and backwardly) within piston chamber 204. More precisely, the drive unit 262 drives a shaft 270 which, for instance via a schematically illustrated ball screw mechanism 272 forces the piston 202 to reciprocate. The ball screw mechanism 272 comprises a nut 274 which is rotated by the shaft 270, for instance via engaging tooth wheels 276. The rotating nut 274 cooperates with a mandrel as a piston actuator 278 so as to drive the piston actuator 278 along the horizontal direction according to FIG. 2, forwardly and backwardly. The piston actuator 278 then moves the piston 202 via a contact area 280 The ball screw mechanism 272 thereby transforms a rotational motion of the drive unit 262 into a linear motion of the piston 202.

[0074] Coming now to the pump head 250, it comprises the piston chamber 204 defining or delimiting a working volume 208 in which the piston 202 reciprocates. A piston member 200 which comprises the piston 202 is mounted in the working volume 208 of the piston chamber 204 to thereby displace fluid in the piston chamber 204. The fluid is supplied via a fluid inlet interface 264 and leaves the working volume 208 of the piston chamber 204 via a fluid outlet interface 266.

[0075] The piston member 200 comprises the high-pressure compatible piston 202 and a sealing 206 which together constitute one common integral member. Consequently, piston 202 and sealing 206 reciprocate together within the working volume 208 of the piston chamber 204. As can be taken from FIG. 2, the sealing 206 is attached to a front end of the piston 202 and is connected here in a purely mechanical manner, i.e. by a form closure connection supported by friction only and without adhesive. The sealing 206 forms the front end of the piston member 200 and thereby contributes to the displacement of the fluid in the working chamber 208. In the shown embodiment, the material of the sealing 206 is a soft resilient plastic material being chemically inert against chromatographic solvents such as methanol and acetonitrile. The piston 202, in turn, is made of a ceramic material and is robust and stiff. When the piston member 200 is in its front end position, i.e. close to a flange face 290 of the working chamber 208, its distance from the flange face 290 may be as small as for instance only 0.5 mm. This results in an extremely small dead volume.

[0076] FIG. 3 shows a cross-sectional view of part of a pump 20 according to another exemplary embodiment of the invention. In the embodiment of FIG. 3, details of the sealing 206 according to an exemplary embodiment can be seen. The sealing 206 of FIG. 3 has at its front end an annular recess 300 delimiting a central protrusion 302 with regard to an exterior annular sealing lip 304. The sealing lip 304 seals between the piston chamber 204 and the piston member 200. The central protrusion 302 reduces the dead volume and contributes to the displacement of fluid. In the annular recess 300, a biasing element such as a spring, which improves the sealing performance, can be accommodated (see FIG. 6).

[0077] FIG. 3 shows that the piston 202 is mounted in a piston base 310 which may actually cooperate with piston actuator 278 (not shown in FIG. 3). The piston chamber 204 is here constituted by a hollow cylinder 312 (which may be made of a ceramic material) and a surrounding base body 314.

[0078] Furthermore, the pump 20 of FIG. 3 has a sleeve-shaped rear piston guide 308 mounted statically on the base body 314 and a separate sleeve-shaped front piston guide 306 mounted on the piston 202 behind the sealing 206 further improving the accuracy of the guidance of the piston member 200 in the working chamber 208. This reduces the danger of an undesired abutment of the piston 200 at the piston chamber 204.

[0079] FIG. 4 shows a cross-sectional view of a pump 20 according to yet another exemplary embodiment of the invention embodied as metering pump for a sample injector 40 of a sample separation apparatus 10. FIG. 4 shows a biasing element 400 embodied as a helical spring which can be biased when the piston member 200 moves forwardly. This biases the biasing element 400 so that a later relaxation of the biasing element 400 contributes to the back-driving of the piston member 200 to its position on the right-hand side of FIG. 4. Pump 20 comprises a gold-plated flat sealing 402 at the flange face sealing between the hollow cylinder 312 and the base body 314.

[0080] FIG. 5 shows a pump 20 according to yet another exemplary embodiment of the invention which has another arrangement of fluid inlet interface 264 and fluid outlet interface 266. The pump 20 is embodied as mobile phase pump for pumping mobile phase under high pressure in a sample separation apparatus 10.

[0081] FIG. 6 shows a cross-sectional view of a front portion of a piston member 200 similar to the embodiments of FIG. 3 to FIG. 5 and illustrates details of its sealing 206. The sealing 206 is attached in a purely mechanical manner onto a protrusion 610 at a front end of the piston 202. Thus, a form closure can form the connection between piston 202 and sealing 206. Furthermore, a circular spring as biasing member 600 is accommodated within the annular groove 300 formed between the central protrusion 302 and the exterior sealing lip 304 of the sealing 206.

[0082] It should be noted that the term comprising does not exclude other elements or features and the a or an does not exclude a plurality. Also elements described in association with different embodiments may be combined. It should also be noted that reference signs in the claims shall not be construed as limiting the scope of the claims.