LASER DEVICE AND PROCESS FOR FABRICATING SUCH A LASER DEVICE
20170141541 ยท 2017-05-18
Assignee
- Commissariat A L'energie Atomique Et Aux Energies Alternatives (Paris, FR)
- St Microelectronics Sa (Montrouge, FR)
- St Microelectronics (Crolles 2) Sas (Crolles, FR)
Inventors
- Thomas Ferrotti (Entre-Deux-Eaux, FR)
- Badhise Ben Bakir (Brezins, FR)
- Alain Chantre (Seyssins, FR)
- Sebastien Cremer (Grenoble, FR)
- Helene Duprez (Seyssinet-Pariset, FR)
Cpc classification
H01S5/323
ELECTRICITY
H01S5/2027
ELECTRICITY
H01S5/1032
ELECTRICITY
International classification
H01S5/20
ELECTRICITY
Abstract
A III-V heterostructure laser device located in and/or on silicon, including a III-V heterostructure gain medium, a rib optical waveguide, located facing the gain medium and including a strip waveguide equipped with a longitudinal rib, the rib optical waveguide being located in the silicon, two sets (RBE-A, RBE-B) of Bragg gratings formed in the rib optical waveguide and located on either side of the III-V heterostructure gain medium, each set (RBE-A, RBE-B) of Bragg gratings including a first Bragg grating (RB1-A, RB1B) having a first pitch and formed in the rib and a second Bragg grating (RB2-A, RB2-B) having a second pitch different from the first pitch and formed on that side of the rib waveguide which is opposite the rib.
Claims
1-17. (canceled)
18. A III-V heterostructure laser device located in and/or on silicon, comprising a III-V heterostructure gain medium, and a rib optical waveguide, located facing the gain medium and comprising a strip waveguide equipped with a longitudinal rib, the rib optical waveguide being located in the silicon, two sets of Bragg gratings formed in the rib optical waveguide and located on either side of the III-V heterostructure gain medium, each set of Bragg gratings comprising a first Bragg grating having a first pitch and formed in the rib and a second Bragg grating having a second pitch different from the first pitch and formed on that side of the rib waveguide which is opposite the rib.
19. The laser device as claimed in claim 18, wherein the rib optical waveguide is oriented so that the rib is located on that side of the strip waveguide that is distal with respect to the gain medium.
20. The laser device as claimed in claim 19, wherein the first pitch of the first Bragg gratings formed in the rib is larger than the second pitch of the second grating formed on that side of the rib waveguide which is opposite the rib.
21. The laser device as claimed in claim 18, wherein one of the sets of Bragg gratings possesses a length comprised between 700 m and 1000 m, limits inclusive, and a reflectivity higher than 90%, and in that the other of the sets of Bragg gratings possesses a length comprised between 300 m and 600 m, limits inclusive, and a reflectivity comprised between 30% and 80%, limits inclusive.
22. The laser device as claimed in claim 18, wherein the first Bragg gratings are formed by narrow sections and wider sections of the rib.
23. The laser device as claimed in claim 22, wherein the width of the rib in the narrow sections is comprised between 0%-80% of the width of the wider sections of the rib.
24. The laser device as claimed in claim 22, wherein the second Bragg gratings are only formed at the level of the first Bragg gratings in the location of the wider sections of the rib.
25. The laser device as claimed in claim 22, wherein the second Bragg gratings are only formed at the level of the first Bragg gratings in the location of the narrow sections of the rib.
26. The laser device as claimed claim 22, wherein the transition between the narrow sections and the wide sections defines transitional flanks that are oriented perpendicularly to the propagation direction of the light.
27. The laser device as claimed in claim 22, wherein the transition between the narrow sections and the wide sections defines transitional flanks that are inclined with respect to a direction that is perpendicular to the propagation direction of the light.
28. The laser device as claimed in claim 22, wherein the etching depth of the two gratings of a set of Bragg gratings is different.
29. The laser device as claimed in claim 20, wherein the etching depth of the first gratings is larger than the etching depth of the second gratings.
30. The laser device as claimed in claim 18, wherein the width of the second gratings of the sets of Bragg gratings is larger than that of the rib.
31. The laser device as claimed in claim 18, wherein the width of the second gratings of the sets of Bragg gratings is substantially equal to the width of the strip waveguide.
32. The laser device as claimed in claim 18, wherein the strip waveguide and the longitudinal rib are each formed from crystalline silicon or one is made of crystalline silicon and the other of amorphous silicon.
33. The laser device as claimed in claim 18, wherein the longitudinal rib is made of crystalline silicon and the strip waveguide is formed by two layers, the layer making contact with the longitudinal rib also being made of crystalline silicon and the other layer proximal to the gain medium being made of amorphous silicon.
34. A process for fabricating a laser device as claimed in claim 18, comprising the following steps: producing a rib waveguide comprising a strip waveguide equipped with a longitudinal rib in a silicon layer that is located above a buried insulating layer, which itself is located above a carrier substrate; producing by etching in the rib first gratings of the sets of Bragg gratings; encapsulating in a first insulating layer the rib waveguide; flipping the assembly; removing the carrier substrate and the first buried insulating layer so as to uncover a side of the strip waveguide; producing by etching the second gratings of the sets of Bragg gratings in the side of the strip waveguide; depositing a second insulating layer and carrying out chemical-mechanical polishing of the second insulating layer; depositing a heterostructure formed from III-V semiconductor; and carrying out selective chemical etching of the heterostructure to obtain a gain med
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Other advantages and features will become apparent on reading the description of the invention, and from the following figures, in which:
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DESCRIPTION OF EMBODIMENTS
[0060] In all the figures, identical elements have been given the same reference numbers.
[0061] The following embodiments are examples. Although the description refers to one or more embodiments, this does not necessarily mean that each reference concerns the same one embodiment, or that the features apply only to one single embodiment. Individual features of the various embodiments may also be combined to produce other embodiments.
[0062] In the description, certain components or parameters may be indexed, for example first element or second element or first parameter and second parameter or even first criterion and second criterion, etc. In this case, it is merely a question of a simple indexation allowing similar but nonidentical elements or parameters or criteria to be differentiated and designated. This indexation does not imply a priority of one element, parameter or criterion with respect to another and such designations may easily be interchanged without departing from the scope of the present description.
[0063] In the present description, the term longitudinal must be understood to mean substantially parallel to the direction of propagation (see arrow F1) of the light and the term transverse must be understood to mean substantially transverse to the direction of propagation of light.
[0064] By pitch of a Bragg grating, what is meant is the length of one period of the Bragg grating. By peak of a Bragg grating or reflection peak what is meant is a generally small spectral range in which the reflectivity of the Bragg grating is sufficiently high to allow it to be used as an optical-cavity end reflector, in particular in the context of a laser.
[0065] When a wavelength range is indicated to be limits inclusive this means that the limiting values defining the wavelength range also form part of this range. Thus, for a wavelength range between 500 nm and 600 nm, limits inclusive, the values 500 nm and 600 nm also form part of the wavelength range.
[0066] By convention, in an optical circuit produced in a given plane, transverse electric (TE) and transverse magnetic (TM) polarization states are defined such that, in the TE state, the electric field is parallel to the plane of the circuit whereas the magnetic field is perpendicular to the plane of the circuit and, in the TM state, the magnetic field is parallel to the plane of the circuit whereas the electric field is perpendicular to the plane of the circuit. In fact, in the laser it is implicitly necessary to consider a quasi-TE polarization, i.e. the electric field is almost entirely polarized in its TE direction. Thus, the laser structure such as described will preferably allow coupling to the quasi-TE or TE mode of the wave.
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[0068]
[0069] The laser device 1 includes a III-V heterostructure optical gain medium 3, the heterostructure being arranged to generate photons, or in other words an optical wave.
[0070] By III-V heterostructure, what is meant is the use of materials possibly chosen from the following nonexhaustive list: InP, GaAs, InGaAlAs, InGaAsP, AlGaAs and InAsP. The heterostructure of such a gain medium 3 (also called an amplifying medium) may include a stack of various layers, such as for example a stack 5 of layers forming quantum wells sandwiched between a first doped layer 7, which is preferably n-doped, and a second doped layer 9, which is preferably p-doped.
[0071] Typically the layer 9 will be p-doped to the order of 10.sup.19 cm.sup.3 and the layer 7 n-doped to the order of 10.sup.18 cm.sup.3. More precisely, the layers 7 and 9 may themselves be formed epitaxially and be composed of a plurality of differently doped sublayers (doping density increasing with distance from the quantum wells). The quantum wells are not doped.
[0072] The first doped layer 7, when it is n-doped, may include a material chosen, for the most part, from InP, GaAs, InGaAsP, InGaAlAs, AlGaAs and InAsP. The second doped layer 9, when it is p-doped, may include a material chosen from InP, GaAs, InGaAsP and InGaAlAs. In other words, the materials used for the first layer 7 and the second layer 9 may be the same, only the dopant type and density changing.
[0073] Of course, the dopant type may be inverted, i.e. the first doped layer 7 may be p-doped, and the second doped layer 9 may be n-doped. The stack 5 of layers may include quantum wells or quantum dots allowing holes and electrons to recombine to form photons, and thus generate the optical wave in the gain medium 3. The quantum elements (wells or dots) may include a material such as InP, GaAs, InGaAsP, InGaAlAs, AlGa, As and InAsP.
[0074] The thickness of the heterostructure gain medium 3 is typically about a plurality of microns.
[0075] The thickness of the stack of quantum wells 5 is about 200-400 nm and for example 300 nm, and the thickness of the layer 7 is about 100-200 nm. The layer 9 may have a thickness comprised between 1-3 m.
[0076] As is shown in
[0077] This rib waveguide 11 is placed facing the gain medium 3 and is made up of a strip waveguide 15 equipped with a longitudinal rib 17 (see
[0078] However, other options are possible. A first case will in particular be noted in which the strip waveguide 15 is made of crystalline silicon and the longitudinal rib 17 is made of amorphous silicon.
[0079] According to a second particularly advantageous case, the longitudinal rib 17 is made of crystalline silicon and the strip waveguide 15 is formed by two layers, the layer making contact with the longitudinal rib 17 also being made of crystalline silicon and the other layer proximal to the gain medium 3, i.e. the layer that is closest the gain medium 3, being made of amorphous silicon. The longitudinal rib 17 and the crystalline-silicon layer of the strip waveguide 15 are in the silicon-on-insulator (SOI) layer 13, whereas the amorphous-silicon layer is located in an insulating layer above the silicon-on-insulator layer. This arrangement makes it possible to retain a maximal compatibility with existing front-side silicon photonic devices and processes and to minimize the thermal budget applied to the amorphous-silicon layer.
[0080] Seen in cross section (
[0081] More specifically, the rib optical waveguide 11 is oriented so that the rib 17 is located on that side 23 of the strip waveguide 15 which is distal with respect to the gain medium 3.
[0082] The laser device 1 comprises two sets RBE-A and RBE-B of Bragg gratings that are located on either side of the III-V heterostructure gain medium 3.
[0083] Each set RBE-A, RBE-B of Bragg gratings comprises a first Bragg grating RB1-A and RB1-B, respectively, having a first pitch and for example produced by etching the rib 17 of the rib optical waveguide 11, and a second Bragg grating RB2-A and RB2-B, respectively, taking the form of a Bragg grating having a second pitch that is different from the first pitch, and produced by etching that side 21 of the strip waveguide 15 which is opposite the rib 17. In particular, the pitch of the first Bragg grating RB1-A and RB1-B etched into the rib 17 is larger than the pitch of the second grating RB2-A and RB2-B etched on that side 21 of the strip waveguide 15 which is opposite the rib. The effective index in the case of a silicon grating and for telecom wavelengths is comprised between 3.3 and 3.7. The pitches of the gratings RB2-A and RB2-B are both equal to a value comprised between 150 and 300 nm (comprised between /7 or /6). The pitch of the gratings RB1-A and RB1-B are not equal. They are such that a difference in their first peaks is about one nm (abs(12))1 nm, 1 being the difference in the first peaks of RB1-A and 2 being the difference in the peaks of RB1-B. These differences 1 and 2 between first peaks are typically comprised between 5 nm and 20 nm. A pitch range for the gratings RB1-A, RB1-B of between 10 m and 40 m results. The group index n.sub.g is about 4 for silicon in the telecom wavelength range.
[0084] As may in particular be seen in
[0085] The width of the narrow sections 24 is comprised between 0%-80% of the width of the wider sections 28 of the rib 17.
[0086] In this first embodiment, the transition between the narrow sections 24 and the wider or enlarged portions 28 defines transitional flanks 30 that are oriented perpendicularly to the propagation direction F1 of the light.
[0087] The set RBE-B of Bragg gratings possesses a length comprised between 700 m and 1000 m, limits inclusive, and a reflectivity higher than 90%, and the other set RBE-A of Bragg gratings possesses a length comprised between 300 m and 600 m, limits inclusive, and a reflectivity comprised between 30% and 80%, limits inclusive. The lengths of the gratings RB1-A and RB1-B/RB2-A and RB2-B are preferably equal, but they may in certain cases be slightly different especially if the length is not also a multiple of the pitches of the gratings RB1-A and RB1-B/RB2-A and RB2-B.
[0088] To obtain better coupling, the central section 26 of the rib 17, which section is located under the gain medium 3, also possesses a smaller width, especially with respect to the sections 28, and for example has the same width as that of the narrow sections 24. The width of the section 26 will typically be smaller than 800 nm.
[0089] The longitudinal rib 17 located under the strip waveguide 15 (as shown in
[0090] This is also clearly visible in
[0091] As may be seen in
[0092] In addition, the width L.sub.B of the second Bragg gratings RB2-A and RB2-B may be chosen independently of the width L.sub.A of the rib and of the first Bragg gratings RB1-A and RB1-B, without influencing the reflectivity of the second Bragg gratings RB2-A or RB2-B. The width L.sub.B of the second Bragg gratings RB2-A or RB2-B is chosen to be larger than one m.
[0093]
[0094] The height h.sub.A of the rib 17 is comprised between 100 nm and 250 nm and in particular is 200 nm.
[0095] The height h.sub.R of the strip guide 15 is comprised between 250 nm and 350 nm and in particular is 300 nm.
[0096] Reference is now made to
[0097] In
[0098] The central section 26 of the rib 17 is located under the footprint of the gain medium 3, which is shown by a square.
[0099] On the left of
[0100] The rib 17 is wide or enlarged in the section in which the second Bragg grating RB2-B is located and possesses regularly spaced narrow portions 24, thus forming, via the structuring of the rib 17, the first Bragg grating RB1-B.
[0101] The first Bragg grating RB1-A or RB1-B is formed by the periodicity of the flanks 30 between the narrow portions 24 and the wide or enlarged portions 28. For example, a period P.sub.RB1-B is defined, in either one of the propagation directions, by the distance between two flanks 30 of given transition, for example wide to narrow or vice versa.
[0102] In
[0103] Because the pitch of the first grating RB1-B is larger than that of the second Bragg grating RB2-B, additional reflection peaks are obtained for this set RBE-B of Bragg gratings.
[0104] On the right of
[0105] The width of the rib 17 at the level of the narrow sections 24 and at the level of the central portion 26 is comprised between 0.2 m and 0.8 m.
[0106] The maximum width I.sub.max of the rib 17 is larger than L.sub.A and smaller than 3 m.
[0107] Reference is now made to
[0108] This grating 27, for coupling to an optical fiber 29, may include a grating of trenches partially produced in the waveguide 11, for example by etching the latter. Preferably, the trenches are substantially perpendicular to the longitudinal axis of the waveguide 11, and are formed on a bottom side of the waveguide 11, the bottom side 31 being, in
[0109] Moreover, eutectic deposits 33 and 35 (
[0110] Because the first RB1-A, RB1-B and second RB2-A, RB2-B gratings of the sets RBE-A and RBE-B of Bragg gratings are located on opposite sides, flexibility is obtained in the design of the laser device 1 and losses are minimized, thereby making it possible to produce shorter sets of Bragg gratings and less bulky laser devices 1.
[0111] The laser devices 1 thus obtained operate in an analogous way to known SG-DBR lasers.
[0112]
[0113] This embodiment differs from that in
[0114]
[0115] According to this embodiment, the second Bragg grating RB2-A or RB2-B is only etched at the level of the first Bragg grating RB1-A or RB1-B in the location of the wider sections 28 of the rib 17. Thus, for the second grating RB2-A or RB2-B oversampling (or a Bragg grating with more closely spaced and more numerous phase jumps for a given wavelength range) is obtained, allowing further multiplication of the reflection peaks and greater flexibility in the tunability of the laser device 1 to be achieved. By oversampling what is meant here is both/either a higher number of reflection peaks per determined wavelength domain (Vernier effect) and/or a larger overlap of the usable wavelength domains, this being achieved by shifting said reflection peaks by simultaneously changing the index of the two sets RBE-A and RBE-B of Bragg gratings.
[0116]
[0117] It is a question of a variant of the embodiment in
[0118]
[0119] This embodiment differs from that in
[0120] As a result, the etch depth of the second Bragg gratings RB2-A and RB2-B on one side and of the first Bragg gratings RB1-A and RB1-B on the other side is different. In particular, the etch depth of the first grating RB1-A and RB1-B is larger than the etch depth of the second grating RB2-A and RB2-B, thereby allowing even greater flexibility in the design of such a laser device 1 according to the invention.
[0121] With reference to
[0122]
[0123] As may be seen in
[0124] This SOI substrate includes a silicon layer or film 100 for example having a thickness comprised between 200 nm and 1 m and typically 500 nm, said layer being placed above a buried insulating layer 102 that is commonly designated a BOX (for Buried OXide). This buried insulating layer 102 is itself placed above a carrier substrate 104.
[0125] In a first step shown in
[0126] In this step, first Bragg gratings RB1-A, RB1-B of the sets of Bragg gratings RBE-A, RBE-B are also produced in the rib 11 or during the structuring of the silicon layer 100.
[0127] As may be seen in
[0128] In the next step (
[0129] Next, the carrier substrate layer 104 is removed, for example by grinding or by chemical-mechanical polishing. The BOX layer 102 (which may serve as a stop layer for the polishing) is then on top and completely uncovered (see
[0130] Next, the BOX layer 102 is removed by selective wet chemistry or by dry etching, for example reactive ion etching (RIE) or inductively coupled plasma (ICP) etching, so as to uncover that side 21 of the strip waveguide 15 which will be turned, as will be seen, toward the gain medium 3 (see
[0131] In the next step (see
[0132] According to one variant (not shown), an additional amorphous-silicon layer is deposited on some of the strip waveguide and the second Bragg gratings are etched (or structured) in this additional amorphous-silicon layer. In this case, the longitudinal rib 17 is therefore made of crystalline silicon and the strip waveguide 15 is formed by two layers, the layer making contact with the longitudinal rib 17 also being made of crystalline silicon and the other layer proximal to the gain medium 3 being made of amorphous silicon. The longitudinal rib 17 and the crystalline-silicon layer of the strip waveguide 15 are located in the silicon-on-insulator (SOI) layer 13.
[0133] This makes it possible to retain a maximal compatibility with existing photonic processes and photonic devices made of silicon (for example modulators or photodetectors) and to minimize the thermal budget applied to the amorphous-silicon layer.
[0134] Next, both in the case of the first and second variant, an additional insulating layer 116, for example made of SiO.sub.2, of about one hundred nm thickness is deposited on all the side thus uncovered (see
[0135] Next, a III-V wafer 118 including a Ill-V heterostructure on one side is provided. Next, the wafer 118 is bonded, for example by direct bonding, to the additional layer 116 (see
[0136] Lastly, the substrate of the bonded wafer 118 is selectively chemically etched so as to obtain the gain medium 3 (see
[0137] It is then possible to produce eutectic deposits, which are for example gold-based, so as to allow metal contacts to be connected to the etched layers 120 and 122.
[0138] Next, the assembly may be encapsulated by depositing another insulating layer and metal contacts may be produced in the conventional way.
[0139] It will therefore be understood that the laser device 1 according to the invention may be fabricated without difficulty and allows a great deal of flexibility in its design and thus the increasingly demanding requirements of the market, in particular the telecommunications market, to be met.