Method and arrangement for determining a fuel quality
09651535 · 2017-05-16
Assignee
Inventors
Cpc classification
F02D19/0652
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0649
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/401
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0628
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D41/3845
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/0602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0684
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/0606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/0612
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a method and an arrangement for determining a fuel quality of a fuel for a combustion engine fuel is conveyed from a low pressure fuel tank to a high-pressure volume, and injected into at least one cylinder of the combustion engine. A control valve is provided for controlling directly or indirectly the amount of fuel injected into the at least one cylinder. An actual value of a timing signal of the control valve is compared to a reference value of the timing signal of the control valve and a fuel quality parameter is derived from a difference between the actual value and the reference value of the timing signal of the control valve and/or that a fuel quality parameter is derived from a gradient of the pressure increase during a build-up phase of the pressure in the high-pressure volume compared to a reference value of the gradient of the pressure increase in the high-pressure volume.
Claims
1. A method for determining a fuel quality of a fuel for a combustion engine, particularly for a diesel engine, wherein the fuel is conveyed from a low pressure fuel tank to a high-pressure volume, and injected into at least one cylinder of the combustion engine, wherein a control valve is provided for controlling directly or indirectly the amount of fuel injected into the at least one cylinder, wherein an actual value of a timing signal of the control valve is compared to a reference value of the timing signal of the control valve and a fuel quality parameter is derived from a difference between the actual value and the reference value of the timing signal of the control valve, wherein the timing signal of the control valve is refined with an actual value of a pumping period of a fuel pump conveying the fuel from the fuel tank to the combustion engine.
2. The method according to claim 1, wherein the fuel is conveyed from the fuel tank at a first pressure to the high-pressure volume at a pressure higher than the first pressure and injected into the at least one cylinder of the combustion engine, wherein the control valve is provided for limiting the fuel pressure in the high-pressure volume.
3. The method according to claim 1, wherein the timing signal of the control valve s refined with an actual value of the temperature of the fuel.
4. The method according to claim 1, wherein the reference value of the timing signal of the control valve derived from a set of characteristic curves for a reference fuel.
5. The method according to claim 1, wherein a fuel quality parameter is derived from a gradient of the pressure increase during a build-up phase of the pressure in the high-pressure volume compared to a reference value of the gradient of the pressure increase in the high-pressure volume.
6. The method according to claim 5, wherein a required pressure in the high-pressure volume is established via a closed loop control of the pressure in the high-pressure volume by adjusting the actual value of the tuning signal of the control valve and/or its operating duration.
7. The method according to claim 6, wherein in a unit-injector system a required pressure in the high-pressure volume is established via a closed loop control by adjusting the needle-opening pressure of an injector valve or by adjusting the actual value of the timing signal of the control valve and/or its operating duration.
8. The method according to claim 5, wherein the actual value of the pressure in the high-pressure volume is determined at constant engine torque.
9. The method according to claim 5, wherein the pressure in the high-pressure volume is refined with an actual value of the temperature of the fuel.
10. The method according to claim 5, wherein a reference value of the pressure in the high-pressure volume is derived from a set of characteristic curves for a reference fuel.
11. An arrangement for performing a method for determining a fuel quality of a fuel for a combustion engine, according to claim 1, wherein the fuel is conveyed from a low pressure fuel tank to a high-pressure volume, and injected into at least one cylinder of the combustion engine, wherein a control valve is provided for controlling directly or indirectly the amount of fuel injected into the at least one cylinder, wherein a control unit (60) is provided for comparing an actual value of a timing signal of the control valve to a reference value of the timing signal of the control valve and deriving a fuel quality parameter from a difference (AS) between the actual value and the reference value of the timing signal of the control valve, and for refining the timing signal of the control valve with an actual value of a pumping period of a fuel pump conveying the fuel from the fuel tank to the combustion engine.
12. The arrangement of claim 11, wherein a fuel quality parameter is derived from a gradient of the pressure increase during a build-up phase of the pressure (pjnj) in the high-pressure volume compared to a reference value of the gradient of the pressure increase in the high-pressure volume.
13. The arrangement according to claim 11, wherein the control valve is a spill valve for limiting a fuel pressure in the high-pressure volume of the common-rail injection system.
14. The arrangement according to claim 11, wherein a temperature sensor is provided for determining an actual value of the temperature of the fuel.
15. The arrangement according to claim 11, wherein a pressure sensor is provided for determining an actual value of the pressure in the high pressure volume and/or a pressure gradient related to the pressure in the high pressure volume.
16. The arrangement according to claim 11, wherein the high pressure volume is a rail of a common-rail injection system.
17. The arrangement according to claim 11, wherein the high pressure volume is a pump chamber of a fuel pump of a unit injector system.
18. A vehicle comprising an arrangement in accordance with claim 11.
19. Computer comprising a computer program adapted to perform a method according to claim 1 when the program is run on the computer.
20. Computer program product stored on a non-transitory computer readable medium, comprising a program adapted to perform a method according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention together with the above-mentioned and other objects and advantages may best be understood from the following detailed description of the embodiments, but not restricted to the embodiments, wherein is shown schematically:
(2)
(3)
(4)
(5)
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DETAILED DESCRIPTION
(10) In the drawings, equal or similar elements are referred to by equal reference numerals. The drawings are merely schematic representations, not intended to portray specific parameters of the invention. Moreover, the drawings are intended to depict only typical embodiments of the invention and therefore should not be considered as limiting the scope of the invention.
(11) In
(12) The fuel tank 12 may contain one sort of fuel, for instance a blend of petrodiesel and synthetic or biodiesel. In an alternative solution (not shown in the Figure), there may be two or more separate reservoirs, one with petrodiesel and the other reservoir (or reservoirs) with biodiesel and/or synthetic diesel, whose outlets can be combined in order to mix the fuels of the reservoirs and to provide the wanted fuel mixture to the high-pressure volume. Alternatively, a multi-reservoir system (not shown in the Figure) can be provided wherein different fuels are stored in said reservoirs and wherein a valve control controls a valve arrangement connecting the individual outlets of the various reservoirs to the high-pressure volume in such a way thatat a timefuel from only one reservoir is supplied to the high-pressure volume and that the individual fuel reservoirs can be connected consecutively to the high-pressure volume depending on needs of the engine that may change over the time in order to supply the engine with the right kind of fuel at the right time.
(13) The fuel temperature can be detected by a temperature sensor 38 arranged at the fuel tank 12.
(14) The components of the common-rail injection system 20 as well as preferably the engine 10 are controlled by a control unit 60, for instance an electronic control unit ECU. In the control unit 60, engine characteristic maps are stored by means of whichdependent for instance on control elements such as a gas pedalthe injectors 40 are controlled to inject fuel into the cylinders 18 required by e.g. a fuel demand of the driver. The actual pressure (p_rail in
(15) Other input parameters for the control unit 60 besides the actual pressure p_rail of the fuel in the rail are for instance fuel temperature, engine speed (particularly a signal relating to the actual crank angle), engine operational state (particularly a signal relating to an actual cam shaft position).
(16) The pressure p_rail within the high-pressure volume 30 is adjustable via the control unit 60 controlling also the operation of the control valve 24. When the pressure p_rail has to be increased, the pump 22 conveys fuel from the fuel tank 12 to the high-pressure volume 30 through the control valve 24 which meters the fuel to be supplied to the high-pressure volume 30. When the required pressure is reached, excess fuel flows through the control valve 24 back to the fuel tank 12. The pressure p_rail in the high-pressure volume 30 is maintained by the check valve 26 and measured by a pressure sensor 36.
(17) For a given rail pressure p_rail and amount of fuel injected into the (engine) cylinder 18, a certain duty cycle of plunger pumping of pump 22 is needed. This plunger pumping duty cycle is described by the pumping period (T_22 in
(18) If these properties vary, the pumping work has to be decreased or increased compared to pure petrodiesel, i.e. the duty cycle has to be changed. Accordingly, the control valve timing is used as a simple fuel sensor. For instance, if a fuel is used with a fuel viscosity and density values lower than those for petrodiesel, the pumping period T_22 has to be increased, as shown by way of example in
(19)
(20) The characteristics are shown for constant engine torque. As can be seen in the graph shown in the lower part of
(21)
(22) Both Figures show that even for a small increase in rail pressure p_rail, the difference AS in the spill valve timing S_24 is noticeable, for instance in these examples about 2 crank angle per 80 bar. The spill valve timing controls the start of the pumping event of pump 22 (
(23) The spill valve (control valve 24) is open when it is not activated. The spill valve (control valve 24) is closed when it is activated, i.e. during pumping. This means that by activating the spill valve (control valve 24) the high-pressure volume 30 is closed so that a high pressure can be generated in the high-pressure volume 30.
(24)
(25)
(26) The pumping element, i.e. a plunger, of the pump 22 in
(27) If the spill valve (control valve 24 in
(28) The timing when the spill valve (control valve 24;
(29) Particularly for a common-rail injection system, the control valve timing and/or pumping period is a function of: Fuel viscosity, as a higher viscosity gives more rapid pressure increase, i.e. spill valve timing is needed at a later point in time (more to the right on the crank angle position scale in
(30) Fuel density, as a higher density gives more rapid pressure increase, i.e. spill valve timing is needed at a later point in time (more to the right on the crank angle position scale in
(31) Fuel temperature, as a lower temperature gives more rapid pressure increase, i.e. spill valve timing is needed at a later point in time (more to the right on the crank angle position scale in
(32) Engine rotational speed (obtained from the crank signal), as the pumping is more effective at higher rotation speeds:
(33) Desired pressure increase, as the desired pressure increase can depend on at least two conditions. Firstly, if much fuel is injected into the combustion chamber (high engine torque), the pressure drop in the high-pressure volume (30 in
(34) The control unit 60 (
(35) The control unit 60 may include a programmable microcomputer with a computer program code adapted to perform the method or which is used in the method when the program is run on the microcomputer. Particularly, the computer program is adapted to be downloadable to the control unit 60 or one of its components when the microcomputer is connected to the internet.
(36) Optionally, a computer program product stored on a computer readable medium may comprise a program code for use in the method on the microcomputer.
(37) The properties of the fuel injected into the engine 10 (
(38)
(39) In the embodiment shown in
(40) The fuel tank 12 may contain one sort of fuel, for instance a blend of petrodiesel and synthetic or biodiesel. In an alternative solution (not shown in the Figure), there may be two or more separate reservoirs, one with petrodiesel and the other reservoir (or reservoirs) with biodiesel and/or synthetic diesel, whose outlets can be combined in order to mix the fuels of the reservoirs and to provide the wanted fuel mixture to the high-pressure volume. Alternatively, a multi-reservoir system (not shown in the Figure) can be provided wherein different fuels are stored in said reservoirs and wherein a valve control controls a valve arrangement connecting the individual outlets of the various reservoirs to the high-pressure volume (i.e. the pump chamber 22a) in such a way thatat a timefuel from only one reservoir is supplied to the high-pressure volume and that the individual fuel reservoirs can be connected consecutively to the high-pressure volume depending on needs of the engine that may change over the time in order to supply the engine with the right kind of fuel at the right time.
(41) The fuel temperature can be detected by a temperature sensor 38 arranged at the fuel tank 12.
(42) The components of the unit-injector injection system 120 as well as preferably the engine 10 are controlled by a control unit 60, for instance an electronic control unit ECU. In the control unit 60, engine characteristic maps are stored by means of whichdependent for instance on control elements such as a gas pedalthe injectors 40 are controlled to inject fuel into the cylinders 18 required by e.g. a fuel demand of the driver. The actual pressure (p_inj in
(43) For the unit-injector system, the pressure p_inj must always be increased, since at the start of every operating engine cycle, the fuel pressure is at low pressure circuit level (for instance 5 bar). The operating cycle is as follows: When the plunger in the fuel pump 22 moves upwards, the pump chamber 22a will be filled up with fuel. When pump chamber 22a is fully filled, it is always filled with the same amount fuel. When the plunger starts to move downwards it puts out fuel into the low pressure circuit until the spill valve 24 is activated. As a result of this activation the build-up phase of the pressure pjnj in the pump chamber 22a starts, i.e. the pressure increases. The pump chamber 22a is in fluid connection to the needle valves 34 of the combustion engine 10. When a needle valve 34 opens the fuel is injected into the respective cylinder 18 of the engine 10. The fuel that is left in the pump chamber 22a after EOI (EOI=End Of Injection), is then flowing back into the low pressure circuit.
(44) Other input parameters for the control unit 60 besides the actual pressure p_inj of the fuel in the pump chamber 22a are for instance fuel temperature, engine speed (particularly a signal relating to the actual crank angle), engine operational state (particularly a signal relating to an actual cam shaft position).
(45) The pressure p_inj within the pump chamber 22a is adjustable via the control unit 60 controlling also the operation of the spill valve 24 and needle valve 34. When the pressure p_inj has to be increased, the pump 22 conveys fuel from the fuel tank 12 to the needle valve 34 through the spill valve 24 which meters the fuel to be supplied to the engine 10. When the required pressure is reached, excess fuel flows through the spill valve 24 back to the fuel tank 12.
(46) For a given injection pressure p_inj and amount of fuel injected into the (engine) cylinder 18, a certain duty cycle of plunger pumping of pump 22 is needed. This plunger pumping duty cycle is described by the pumping period. The pumping period is represented by a parameter called duty cycle used in the control unit 60 (ECU). In order to obtain the required pressure the adjustment of the correct pressure pjnj is controlled using the results of the pressure measurement with pressure sensor 36 via a closed loop control by adjusting the timing and/or duration of the control valve operation. This control is used to detect differences in physical fuel properties (particularly viscosity and density).
(47) If these properties vary, the pumping work has to be decreased compared to pure petrodiesel, i.e. the duty cycle has to be changed. Accordingly, the control valve timing is used as a simple fuel sensor. For instance, if a fuel is used with a fuel viscosity and density values higher than those for petrodiesel, the pumping period has to be increased, as shown by way of example in
(48) In
(49)
(50) With a unit-injector system the pumping event starts before the fuel is injected into the combustion chamber 18. The point in time where the injection starts is also called SOI (SOI=Start Of Injection), see
(51) For comparison, in
(52) The behaviour of the injection pressure p_inj during the injection period (injection duration) is dependent on the same parameters as the gradient of the pressure in the build-up phase but also of the nozzle flow number, which in turn is a result of the size and the number of nozzle holes of the injector 40. At EOI, the needle control (of needle valve 34) and the spill valve 24 deactivate and the remaining fuel in the pump chamber 22a (at pump 22) is pumped out into the low pressure circuit, i.e. into the low pressure fuel tank 12.
(53) When the system starts, an injection pressure p_inj is established according to the parameters mapped in the control unit 60 (
(54) The detection of a fuel quality for this system is possible from the gradient of the increase of the pressure p_inj during the build-up phase and/or via spill valve timing for a given NOP.
(55) Advantageously, the method according to the invention can identify any mixture of biodiesel and standard diesel, so that a safe operation of the engine and the vehicle is possible.