Belt retractor for a vehicle safety belt
09650015 ยท 2017-05-16
Assignee
Inventors
Cpc classification
B60R2022/288
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A belt retractor comprising a safety belt reel (1) rotatably mounted on a frame (7) and a load limiter (2) which acts on a rotational movement of the belt reel (1) and has a switchable energy consumption, said load limiter having a granulate (3), which is enclosed in a closed load limiter chamber (8) and consists of dry, granular solid, and at least one rotating member (4) which can be rotated relative to the granulate (3), the energy consumption resulting from shear forces acts between the grains of granulate.
Claims
1. A belt retractor comprising a safety belt reel (1) rotatably mounted on a frame and a load limiter (2) which acts on a rotational movement of the belt reel (1) and has adjustable energy consumption, said load limiter having a granulate (3) which is enclosed in a closed load limiter chamber (8) and consists of dry, granular solid, and at least one member (4), the member (4) and the granulate (3) being arranged so that they are rotatable in relation to each other, wherein the bulk density of the granulate (3) in the load limiter chamber (8) can be varied to adjust the energy consumption, and wherein the member is held fixed in a fixed position and the granulate is rotated in relation to the member.
2. The belt retractor according to claim 1, wherein the bulk density of the granulate (3) in the load limiter chamber (8) can be adjusted according to the acceleration or speed with which the belt is unreeled under load limitation.
3. The belt retractor according to claim 1, wherein the volume of the load limiter chamber (8) or the pressure exerted on the granulate (3) can be varied in order to adjust the bulk density of the granulate (3) in the load limiter chamber (8).
4. The belt retractor according to claim 1, wherein an actuator member (21; 37) controlled by the load-limited rotation of the belt reel (1) or of a rotatable belt reel part (14) is formed to exert a change of pressure on the granulate (3) disposed in the load limiter chamber (8), or to alter the volume of the load limiter chamber (8).
5. The belt retractor according to claim 4, wherein the actuator member (37) is driven by the load-limited rotation of the belt reel (1) or of the rotatable belt reel part (14).
6. The belt retractor according to claim 4, wherein an adjuster means (34; 39) actuated by load-limited rotation of the belt reel (1) or of the rotatable belt reel part (14) adjusts the actuator member (37).
7. The belt retractor according to claim 6, wherein the adjuster means (34) has an adjuster element (35), which can be adjusted by thread engagement when the belt reel (1) or the rotatable belt reel part (14) rotates under load limitation, and which acts upon the actuator member (37).
8. The belt retractor according to claim 7, wherein the adjuster element (35) is guided along an axial guide (36) and the thread engagement is provided with the axial guide (36) or with the belt reel (1) or the rotatable belt reel part (14).
9. The belt retractor according to claim 1, wherein the adjuster means for the actuator member (37) has a piezoactuator (39) which acts upon the actuator member (37).
10. The belt retractor according to claim 1, wherein the granulate (3) is made of hard grains.
11. The belt retractor according to claim 1, wherein the grains of the granulate (3) have a Mohs hardness of at least 4.
12. The belt retractor according to claim 1, wherein the granulate (3) comprises different kinds of grains.
13. The belt retractor according to claim 1, wherein the at least one member (4) is submerged wholly or partially in the granulate (3).
14. The belt retractor according to claim 1, wherein the at least one member (4) is embodied as an impeller, the vanes of which are dipped into the granulate-(3).
15. The belt retractor according to claim 14, wherein the vanes are curved.
16. The belt retractor according to claim 14, wherein the respective vane has a twist along its extension.
17. The belt retractor according to claim 1, wherein the grains of the granulate (3) are displaced in the radial direction by the rotation.
18. The belt retractor according to claim 1, wherein the granulate (3) is made of hard grains.
19. The belt retractor according to claim 1, wherein the granulate (3) comprises grains with different degrees of hardness.
20. The belt retractor according to claim 1, wherein the granulate (3) consists of mineral grains.
21. The belt retractor according to claim 1, wherein the granulate is made of quartz (SiO.sub.2) sand.
22. The belt retractor according to claim 1, wherein the granulate (3) has grains of glass and/or metal.
23. The belt retractor according to claim 1, wherein the granulate (3) has a bulk density (mass/volume) of between 1 g/cm.sup.3 and 4.5 g/cm.sup.3.
24. The belt retractor according to claim 1, wherein the load limiter chamber (8) is disposed in the belt reel (1).
25. The belt retractor according to claim 1, wherein the load limiter chamber (8) is disposed in a blockable belt reel part (11) and/or in a rotatable belt reel part (14).
26. The belt retractor according to claim 25, wherein the torsion bar (6) is connected to the rotatable belt reel part (14).
27. The belt retractor according to claim 26, wherein the torsion bar-(6) is also connected to the blockable belt reel part (11) via a break point (17) which is triggered when a force threshold is exceeded.
28. The belt retractor according to claim 1, wherein the load limiter chamber (8) is disposed in a housing (9, 10) attached to the frame (7).
29. The belt retractor according to claim 1, wherein the load limiter (2) has a torsion bar (6) in addition.
30. The belt retractor according to claim 1, wherein the torsion bar (6) is connected to a blockable belt reel part (11) and to a belt reel part which is rotatable in relation to the blockable belt reel part (11).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention shall now be described in detail with reference to the Figures, in which
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DETAILED DESCRIPTION OF THE INVENTION
(23) In the embodiments shown, the belt retractor in each case has a frame 7, on which safety belt reel 1 for a motor vehicle is rotatably mounted. The belt retractor also contains a load limiter 2, which acts on a rotational movement of belt reel 1 in an accident and consumes energy thereby.
(24) Load limiter 2 has a closed load limiter chamber 8, in which a granulate 3 is enclosed. Granulate 3 consists of a dry, granular solid. The granules of granulate may have a specific hardness equivalent to a Mohs hardness of at least 4 (absolute abrasive hardness: 5). For example, the granules of granulate consist of mineral granules, such as quartz (SiO.sub.2) sand. However, the granules of granulate may also consist of plastic, glass or metallic material. The diameter of the substantially rounded granules of granulate ranges between 0.1 and 0.4 mm. The granules of granulate may also consist of different materials and/or have different hardnesses.
(25) Load limiter 2 also has a rotating member 4, which is disposed in load limiter chamber 8 and is rotatable relative to granulate 3. Rotating member 4 is in rotary drive communication with belt reel 1. To that end, rotating member 4 is connected non-rotatingly to belt reel 1, as shown in the embodiment in
(26) One or more rotating members 4 may be in drive communication with belt reel 1.
(27) The at least one rotating member 4 is preferably disposed fixedly in the direction of its rotational axis 5, in relation to load limiter chamber 8 and in particular in relation to belt reel 1 as well.
(28) As shown in
(29) The at least one rotating member 4 is preferably dipped wholly or partially into granulate 3. In the embodiment in
(30) The belt reel consists substantially of two belt reel parts 11 and 14. The one belt reel part 11 can be blocked from further rotation relative to frame 7 in the event of excessive acceleration or braking, for example in an accident. This can be achieved in a known manner by means of a belt strap-sensitive and/or vehicle-sensitive blocking mechanism 16 (
(31) In the embodiments shown in den
(32) As shown in
(33) In the embodiments shown in
(34) In these embodiments also, a load limiting effect is produced when the rotatable belt reel part 14 is rotated in relation to the blocked belt reel part 11, said effect being caused by the shear forces which are produced by the rotating members 4 which act as axial projections in granulate 3.
(35) Instead of the projections acting as rotating member 4, one of the rotating members 4 shown in
(36) In the embodiments shown in
(37) In the embodiment in
(38) In the embodiment in
(39) In the embodiment in
(40) When rotary wheel 4, embodied as an impeller, rotates clockwise relative to granulate 3 in the embodiment shown in
(41) Rotating member 4, in particular a rotating member in the form of an impeller (
(42) In the embodiment shown schematically in
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(44) In this embodiment, the bulk density of the granulate in the load limiter chamber can be adjusted by changing the volume of the load limiter chamber and hence of the granulate 3 with which the load limiter chamber is filled. An adjuster element 20 is provided for this purpose, with which a volume adjuster 21 can be brought into different axial positions in order to change the volume of load limiter chamber 8. Adjuster element 20 may be embodied as a rotatable cam disc which can rotate about rotational axis 5. Depending on the rotation angle position of adjuster element 20, the volume of load limiter chamber 8 and hence the bulk density of granulate 3 is altered by the axial displacement of volume adjuster 21. A servodrive 19, for example an electric motor, which is controlled by a controller 18 may be provided to position the adjuster element 20 in the respective rotation angle position. Said controller may be a separate control unit, or a control unit integrated in the on-board computer of the motor vehicle. In the embodiment shown here, controller 18 is connected to a rotational speed sensor 33. The signal from the rotational speed sensor corresponds to the speed at which the belt strap is unreeled under load limitation from belt reel 1, or more specifically from rotatable belt reel part 14. In controller 18, the respective acceleration and hence an indication of the severity of the accident can be determined, together with the body weight of the vehicle passenger wearing the seat belt. Other key data supplied to controller 18 may include the length of belt unreeled from the parked position of belt reel 1 when putting on the safety belt, the position of the seat in the axial direction of the motor vehicle, the body size and body weight of the vehicle passenger and the acceleration or braking force acting at the position of the vehicle passenger in the vehicle during an accident.
(45) In the embodiment shown in
(46) By means of the invention, the characteristic curves of the load limiter can be adjusted for load-limited extension of the belt strap within a large range in respect of passenger size and weight, and the severity of the accident.
(47) In the belt retractor shown schematically in
(48) Spiral 25 may have a conical profile and be arranged on a conically shaped pulley wheel 30. The conically shaped pulley wheel 30 and hence the load transmission point 25 running in spiral cable grooves are connected via a coupling 23 to belt reel 1, or more specifically to rotatable belt reel part 14. Coupling 23 is designed in such a way that, in the event of any relative rotation of reel part 14 in relation to the torsion bar 6 joined non-rotatingly at one end to the blocked belt reel part 11, it is put into the engaged state when there is any belt unreeling movement. This coupling 23 is disengaged during normal belt retractor operation.
(49) In the embodiments shown, the rotational movement of rotatable belt reel part 14 can be transmitted from the spiral load transmission point 25 to load limiter 2 via load cable 26 when coupling 23 is engaged.
(50) In the embodiment shown in
(51) In the embodiment shown in
(52) In the embodiment in
(53) In the embodiment of a belt retractor shown in
(54) Granulate 3 is disposed in load limiter chamber 8, which is enclosed by blockable belt reel part 11 and by rotatable belt reel part 14. Rotor 4, which may be embodied as an impeller as described in the previous embodiments, is located in the granulate. Rotor 4 sits non-rotatingly on an axial guide 36. Blockable belt reel part 11 is likewise connected non-rotatingly to the axial guide. This can be realised by providing rotor 4 and blockable belt reel part 11 with appropriate inner cross-sections and by providing axial guide 36 with an matching cross-section. This can be achieved, for example, by cross-sections that deviate from a circular shape, for example by oval, polygonal cross-sections, in particular by square cross-sections. Axial guide 36 extends in the axial direction in the middle of belt reel 1 and has a thread 40 in the region of rotatable belt reel part 14. An adjuster element 35, for example in the form of an adjuster nut, has an internal thread which is in thread engagement with the thread 40 (external thread) of rod-shaped axial guide 36. Adjuster element 35 is connected axially displaceably, but non-rotatingly to rotatable belt reel part 14. To this end, rotatable belt reel part 14 may have one or more longitudinal grooves 41 running in the axial direction on an inner circumference. Correspondingly shaped projections on adjuster element 35 engage longitudinally displaceably in said longitudinal grooves 41.
(55) The axial adjusting movement of adjuster element 35 acts via a spring means, for example via a spring assembly 42, which may consist of disc springs, on an actuator member 37. Actuator member 37 closes working chamber 8 from the inner bore in rotatable reel part 14, in which spring assembly 42 is disposed around axial guide 36. Actuator member 37 may be plate-shaped or disc-shaped.
(56) However, it is also possible to produce thread engagement between an inner thread provided on the wall of the inner bore of rotatable belt reel part 14, and on adjuster element 35 an external thread which engages with said inner thread. The axial guide can also be provided in the form of appropriate longitudinal grooves and projections on the inner circumference of adjuster element 35 and on the outer circumference of axial guide 36.
(57) During normal operation of the belt retractor, the belt reel is rotatably mounted, together with working chamber 8, rotor 4 and axial guide 36, on frame 7. When the blocking mechanism is activated, for example in an accident, blockable belt reel part 11, axial guide 36 and rotor 4 are prevented from rotating. When the belt strap is unreeled, for example by forwards movement of the vehicle passenger wearing the seat belt, rotatable belt reel part 14 is rotated, together with granulate 3 enclosed by it in load limiter chamber 8, in relation to blocked rotor 4. Rotor 4 thus acts as an unmoved displacement element in granulate 3. Due to the thread engagement described above, adjuster element 5 moves along axial guide 36 and acts via spring assembly 42 on actuator member 37. Pressure is exerted as a result on granulate 3 in load limiter chamber 8, due to the reduction in volume, and said pressure is used to adjust the effect of the load limiter when the belt strap is unreeled. This adjustment is performed according to the severity of the accident and/or the passenger data, such as body size and weight, and the seat position of the vehicle passenger wearing the seat belt. This adjustment of the load limiter effect is performed by an adjuster means 34, which is automatically activated when the belt strap is unreeled and which includes the adjuster element 35 guided along axial guide 36 and which applies spring action on actuator member 37. Small adjusting movements of actuator member 37 are sufficient to achieve the desired load limitation over a wide range for vehicle passengers of different sizes and weights, and for different accident seventies. These adjusting movements are less than the grain size of the granules in granulate 3.
(58) The embodiment shown in
(59) Measuring device 38, which is connected to controller 18, may be configured in such a way that it detects the data of the vehicle passenger wearing the seat belt, in particular the seat position, weight and size. Measuring device 38 can also establish the severity of the accident. To do so, measuring device 38 can determine the speed or acceleration with which the belt strap is unreeled. However, measuring device 38 can also detect the braking intensity or acceleration of the vehicle during an accident. Depending on the measurement signals received from measuring device 38, controller 18 sets the voltage applied to piezoactuator 39, and actuator member 37 is adjusted to change the bulk density of granulate 3.
LIST OF REFERENCE SIGNS
(60) 1 Belt reel 2 Load limiter 3 Granulate 4 Rotating member 5 Rotational axis 6 Torsion bar 7 Frame 8 Load limiter chamber 9, 10 Housing sections 11 Lockable belt reel part 12 Stator 13 Circumferential surfaces 14 Rotatable belt reel part 15 Stub shaft 16 Locking mechanism 17 Break point 18 Controller 19 Servodrive 20 Adjuster element 21 Volume adjuster 22 Double-headed arrow 23 Coupling 24 Transmission gear 25 Load transmission point (spiral) 26 Load cable 27 Cable deflection point 28 Linear moveable body 29 Pulley wheel 30 Conical pulley wheel 31 Attachment point 32 A covering material 33 Rotational speed sensor 34 Servomechanism 35 Adjuster element 36 Axial guide 37 Actuator member 38 Measuring device 39 Piezoactuator 40 Thread 41 Longitudinal grooves 42 Spring assembly