Thread material cutting device
09650168 ยท 2017-05-16
Assignee
- OHKI CO., LTD. (Osaka-shi, JP)
- TSUBAKIMOTO KOGYO CO., LTD. (Osaka-shi, JP)
- FABRICA TOYAMA CORPORATION (Kanazawa-shi, JP)
Inventors
- Tomohiro Takemoto (Toyama, JP)
- Nobuhito Yamauchi (Toyama, JP)
- Takeo Yamamura (Toyama, JP)
- Mitsunori Saitoh (Osaka, JP)
- Yoshiyuki Tsuji (Osaka, JP)
Cpc classification
B65D85/808
PERFORMING OPERATIONS; TRANSPORTING
B32B38/004
PERFORMING OPERATIONS; TRANSPORTING
Y10T156/1326
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T156/1378
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T156/133
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B29C65/02
PERFORMING OPERATIONS; TRANSPORTING
B65D85/812
PERFORMING OPERATIONS; TRANSPORTING
B65B29/04
PERFORMING OPERATIONS; TRANSPORTING
Y10T156/1097
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B32B37/02
PERFORMING OPERATIONS; TRANSPORTING
Y10T156/1343
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65B9/2056
PERFORMING OPERATIONS; TRANSPORTING
Y10T156/1077
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B65B29/04
PERFORMING OPERATIONS; TRANSPORTING
B32B38/04
PERFORMING OPERATIONS; TRANSPORTING
B65B9/20
PERFORMING OPERATIONS; TRANSPORTING
B32B37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A thread material cutting device is provided which is used in an extraction bag sheet manufacturing apparatus. The thread material cutting device has tension application means such as a pressing plate configured to engage with the thread material placed between adjacent tags so as to apply tension to the thread material. While the welding means is press-heating the thread material onto the tags, the tension application means applies tension to the thread material so as to cut the thread material.
Claims
1. An extraction bag sheet manufacturing apparatus, comprising: a thread material cutting device; tag feed means for feeding tags to a carrying face of a carrier; thread material feed means for feeding a thread material so as to be placed over a plurality of the tags retained on the carrying face of the carrier; welding means for welding the tags and the thread material on the carrier; sheet feed means for feeding a sheet onto the tags and the thread material on the carrier; and welding means for welding the tags or the thread material to the sheet, wherein: the thread material cutting device comprising tension application means configured to engage with the thread material placed between adjacent tags so as to apply tension to the thread material, while the welding means is welding the thread material to the tags, the tension application means applies tension to the thread material so as to cut the thread material, and the tension application means includes a recess portion formed in the carrying face of the carrier and a plate which can be inserted into the recess portion, and the plate is inserted into the recess portion when the welding means is welding the thread material to the tags.
2. An extraction bag sheet manufacturing apparatus, comprising: a thread material cutting device; tag feed means for feeding tags to a carrying face of a carrier; thread material feed means for feeding a thread material so as to be placed over a plurality of the tags retained on the carrying face of the carrier; welding means for welding the tags and the thread material on the carrier; sheet feed means for feeding a sheet onto the tags and the thread material on the carrier; and welding means for welding the tags or the thread material to the sheet, wherein: the thread material cutting device comprising tension application means configured to engage with the thread material placed between adjacent tags so as to apply tension to the thread material, while the welding means is welding the thread material to the tags, the tension application means applies tension to the thread material so as to cut the thread material, when the welding means simultaneously welds the thread material at the adjacent tags, the tension application means applies tension to the thread material being simultaneously welded at the adjacent tags so as to cut the thread material between the adjacent tags, and the tension application means includes a recess portion formed in the carrying face of the carrier and a plate which can be inserted into the recess portion, and the plate is inserted into the recess portion when the welding means is welding the thread material to the tags.
3. An extraction bag sheet manufacturing apparatus, comprising: a thread material cutting device; tag feed means for feeding tags to a carrying face of a carrier; thread material feed means for feeding a thread material so as to be placed over a plurality of the tags retained on the carrying face of the carrier; welding means for welding the tags and the thread material on the carrier; sheet feed means for feeding a sheet onto the tags and the thread material on the carrier; and welding means for welding the tags or the thread material to the sheet, wherein: the thread material cutting device comprising tension application means configured to engage with the thread material placed between adjacent tags so as to apply tension to the thread material, while the welding means is welding the thread material to the tags, the tension application means applies tension to the thread material so as to cut the thread material, the tension application means includes a recess portion formed in the carrying face of the carrier and a plate which can be inserted into the recess portion, and the plate is inserted into the recess portion when the welding means is welding the thread material to the tags, and the tension application means includes thread material fixing means for pressing a thread material to the carrier on an opposite side of a position where the thread material is welded to a tag on the carrier across the recess portion, and the thread material fixing means presses the thread material to the carrier while the welding means is welding the thread material to the tags.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(14) Hereinafter, the present invention will be described in detail with reference to the drawings. Note that identical or similar component members are designated by identical reference numerals throughout the respective drawings.
(15)
(16) As illustrated in
(17) In the extraction bag sheet 5, a pair of tags 2a and 2b include strong seal portions s1 where the tag 2 and the thread material 3 are strongly welded so as not to be detached in a general usage state of the extraction bag. Such pairs of the tags 2a and 2b are repeatedly arranged in the longitudinal direction of the water filter sheet 4, with the thread material 3 being severed in a horizontal sealing portion in between the pair of tags 2a and 2b.
(18) As shown in
(19) Like the conventional packing machine, the packing machine 70 provided in the downstream of the extraction bag sheet manufacturing apparatus 1 also manufactures tetrahedral bags with use of the extraction bag sheet 5 that is manufactured by the extraction bag sheet manufacturing apparatus 1 and to also fill the bags with contents, such as tea leaves, to manufacture extraction bags 6.
(20) The respective devices that constitute the extraction bag sheet manufacturing apparatus 1, i.e., the rotary carrier 10, the tag feeder 20, the thread guiding mechanism 40, the sheet feeder 50, and the sealing device 60, may have configuration generally the same as the extraction bag sheet manufacturing apparatus disclosed in Patent Literatures 1 and 2.
(21) For example, the rotary carrier 10 continuously rotates in a direction of an arrow in
(22) The tag feeder 20 comprises a tag cut feeder 21 which unreels a tag tape 2t from a tag tape web 2r which is made of a rolled tag tape 2t and cuts the tape into the tags 2 of a specified length, and a tag delivery drum 22 which transfers the tags 2 that have been cut by the tag cut feeder 21 to the peripheral face of the rotary carrier 10.
(23) The tag feeder 20 cuts the tag tape 2t while oscillating the tag cut feeder 21 with a cam mechanism as shown with arrows so that the tags 2 can be fed from the tag tape web 2r to the rotary carrier 10 as fast as possible without slacking the tag tape 2t. The tag feeder 20 also delivers the cut tags 2 to the tag delivery drum 22. The tag delivery drum 22 rotates at constant speed and causes the rotary carrier 10 to carry the tags 2, which have been delivered from the tag cut feeder 21, at prescribed intervals.
(24) The thread guiding mechanism 40 is configured to form a continuous winding pattern of the thread material 3, as illustrated in
(25) The sheet feeder 50 unreels and feeds the sheet 4 from a sheet web 4r which is made of a rolled sheet 4, so that the sheet 4 is placed on the tags 2 carried on the rotary carrier 10 at prescribed intervals and on the pattern of the thread material 3 formed on the tags 2. More specifically, a water filter sheet is used as the sheet 4.
(26) The sealing device 60 includes a first sealing device 61 which strongly seals the tags 2 and the thread material 3, which are carried on the rotary carrier 10, at a seal portion s1 illustrated in
(27) Here, the phrase strongly sealed refers to the seal portion being firmly sealed so as not to be detached in general use of the extraction bags, whereas weakly sealed refers to the seal portion being weakly sealed so that the seal portion can be easily detached when the extraction bags are used. In the drawing, hatching frames that surround the seal portions s1, s2, s3, and s4 illustrate the regions which come into contact with seal heads.
(28) Although examples of the seal means in these sealing devices 60 (61, 62, 63, 64) may include ultrasonic welding and heat welding, the ultrasonic welding is preferable since melted sheet residue is less likely to adhere to the sealing devices 60.
(29) Moreover, in these sealing devices 60, it is preferable to provide a servo motor as a driving source separately from the driving source of the rotary carrier 10, so that the sealing devices 60 are moved in a vertical direction with respect to the peripheral face of the rotary carrier 10. It is more preferable to move the sealing devices 60 as shown with the arrows illustrated in
(30) More specifically, the sealing device 60 is configured as illustrated in
(31)
(32) Moreover, as illustrated in
(33) The pair of pressing plates 91 are mounted on a pressing plate mounting plate 93, the pressing plate mounting plate 93 is connected to an air cylinder 94, and the air cylinder 94 is mounted on the seal head fixing plate 610 together with the seal heads 620A and 620B.
(34) A spring material support member 96 is provided on the pressing plate mounting plate 93 at the side of the rotary carrier 10 via a spring material 95, and further a pair of thread material fixing means 97 project from the spring material support member 96 at the side of the rotary carrier 10. While the seal heads 620A and 620B are pressing the tags 2 and the thread material 3 with oscillation of the seal head fixing plate 610, the thread material fixing means 97 presses the thread material 3 to the rotary carrier 10 on the opposite side of the pressing positions across the recess portions 92.
(35) In the vicinity of the pair of recess portions 92, a suction pipe 100 is provided as means to suck and remove the thread material 3, which has been cut off with the thread material cutting device 90, from the surface of the rotary carrier 10.
(36) The thread material cutting device 90 is operated as illustrated in
(37) First, the tags 2 are carried on the rotary carrier 10 at prescribed intervals by the tag feeder 20, and the thread material 3 is placed over the tags 2 while being guided onto the pins 11 by the thread guiding mechanism 40 (
(38) Here, the thrust of the seal heads 620A and 620B is adjusted with an air cylinder (not illustrated). Next, once the thread material 3 is melted with the heat from ultrasonic welding by the seal heads 620A and 620B, the pressing plate mounting plate 93 is pressed down by the air cylinder 94 as illustrated in
(39) Next, when the pressing plate 91 pressed by the air cylinder 94 is released, the pressing plate 91 is lifted from the recess portion 92. Upon release of the pressing by the air cylinder 94, the pressing plate mounting plate 93 also goes up and the contracted spring material 95 expands, so that the thrust of the thread material fixing means 97 with respect to the thread material 3 is reduced. Further, the seal heads 620A and 620B and the thread material fixing means 97 go up with oscillation of the seal head fixing plate 610.
(40) Then, the cut thread material 3 is sucked and removed from the surface of the rotary carrier 10 by the suction pipe 100 (
(41) In the extraction bag sheet manufacturing apparatus 1, welding of the tag 2 and the thread material 3 and cutting of the thread material 3 are performed in this manner, and then according to the descriptions in Patent Literatures 1 and 2, the water filter sheet 4 is fed onto the tags 2 and the thread material 3 on the rotary carrier 10. The thread material 3 and the water filter sheet 4 are then strongly sealed at the strong seal portion s2 by the second sealing device 62 (
(42) Note that the water filter sheet, the tag, and the thread material, which are the same as those in the conventional case, may be used when the thread material cutting device is incorporated into the extraction bag sheet manufacturing apparatus. However, in the viewpoint of enhancing the significance of the effect of the present invention in particular, it is preferable to use fabrics or nonwoven fabrics which are formed from biodegradable plastics, such as polylactic acid (PLA) and polybutylene succinate (PBS), with a weight basis of 10 to 30 g/m.sup.2, as the water filter sheet, it is preferably to use a paperboard laminated with biodegradable plastics, such as polylactic acid (PLA) and polybutylene succinate (PBS), as the tag, and it is preferable to use a thread made from biodegradable plastics, such as polylactic acid (PLA) and polybutylene succinate (PBS), and/or a thread formed by properly mixing a biodegradable plastic and cotton, as the thread material.
(43) The thread material cutting device of the present invention can be embodied in various modes. For example, as illustrated in
(44) Moreover, the thread material cutting device of the present invention may be configured to cut the thread material 3 simultaneously in the adjacent tags 2a and 2b in which the strong seal portions s2 sealing the tag 2 and the thread material 3 are made to face each other, or may be configured to cut the thread material 3 sequentially in the adjacent tags 2a and 2b. Therefore, the first sealing device 61 which welds the tags 2 and the thread material 3 may include not the pair of pressing plates 91 but one pressing plate 91.
(45) The tension application means which applies tension to the thread material at the time of welding the tags and the thread material is not limited to the means which presses the thread material 3 into the rotary carrier 10 but may be means which, for example, pulls the thread material 3 in the direction parallel to the surface of the rotary carrier 10.
(46) The thread material fixing means 97 may be omitted if the thread material 3 can be cut off at the time of welding the tags 2 and the thread material 3 by the tension applied to the thread material 3 by the pressing plate 91 and the like.
(47) The carrier on which welding of the tags and the thread material is performed is not limited to the drum-like rotary carrier but may be a conveyor-like carrier having a flat conveyance path.
(48) The device for removing the cut thread material 3 from the surface of the carrier is not limited to the suction pipe provided on the carrier. Such means for sweeping the thread material 3 from the carrier surface and means for blowing the thread material 3 away from the carrier surface may be provided instead. Further, the removing device may be omitted depending on the configuration of the tension application means and the like in the thread material cutting device.
INDUSTRIAL APPLICABILITY
(49) The thread material cutting device of the present invention is used while being incorporated in an extraction bag sheet manufacturing apparatus which is used in a product line to continuously manufacture extraction bags, such as tea bags of black tea, green tea, herb tea and the like, as well as extraction bags of soup such as dried sardine and dried bonito. The thread material cutting device is useful as a device for cutting unnecessary thread materials when tags and a thread material are welded.
REFERENCE SIGNS LIST
(50) 1 Extraction bag sheet manufacturing apparatus 2 Tag 2a, 2b Pair of tag 2r Tag tape web 2t Tag tape 3 Thread material 3r Thread material web 4 Sheet or water filter sheet 4r Sheet web 5 Extraction bag sheet 6 Extraction bag 10 Rotary carrier 11 Pin 20 Tag feeder 21 Tag cut feeder 22 Tag delivery drum 30 Thread guiding device 37 Threader 40 Thread guiding mechanism 401 Driving roller 402 Nip roller 410 Tension adjustment means 420 Dancer mechanism 430 Pass length adjusting device 50 Sheet feeder 60 Sealing device 61 First sealing device 610 Seal head fixing plate 620A, 620B Seal head 621 Protruding portion 622 Recess portion 623 Horn surface 62 Second sealing device 63 Third sealing device 64 Fourth sealing device 70 Packing machine 90 Thread material cutting device 91 Pressing plate 92 Recess portion 93 Pressing plate mounting plate 94 Air cylinder 95 Spring material 96 Spring material support member 97 Thread material fixing means 100 Suction pipe s1 Strong seal portion of tag and thread material s2 Strong seal portion of thread material and water filter sheet s3 Weak seal portion of thread material and water filter sheet s4 Weak seal portion of tag and thread material sx Horizontal seal portion