Method of operating an oxycombustion circulating fluidized bed boiler

Abstract

A method of operating an oxycombustion circulating fluidized bed (CFB) boiler that includes a furnace having a grid at its bottom section, a solid material separator connected to an upper part of the furnace, and an external solid material handling system. Oxidant gas is introduced into the CFB boiler through the grid as fluidizing gas, the fluidizing gas including recirculating flue gas. Fuel material is introduced into the circulating fluidized bed. A sulfur reducing agent including CaCO.sub.3 is introduced into the circulating fluidized bed. Solid material is circulated out of the furnace and provides an external circulation of solid material via the external solid material handling system. The solid material is fluidized in the external solid material handling system by introducing a fluidizing medium including recirculating flue gas into the handling system. A predetermined amount of steam is introduced into the handling system as a component of the fluidizing medium.

Claims

1. A method of operating an oxycombustion circulating fluidized bed (CFB) boiler that includes a furnace having a grid at its bottom section, a solid material separator connected to an upper part of the furnace, and an external solid material handling system, the method comprising steps of: arranging a circulating fluidized bed in the oxycombustion CFB boiler; introducing an oxidant gas into the CFB boiler through the grid as fluidizing gas, the fluidizing gas comprising recirculating flue gas; introducing fuel material into the circulating fluidized bed; introducing sulfur reducing agent comprising CaCO.sub.3 into the circulating fluidized bed; circulating solid material out of the furnace and providing an external circulation of the solid material via the external solid material handling system; fluidizing the solid material in the external solid material handling system by introducing a fluidizing medium comprising the recirculating flue gas into the external solid material handling system; introducing a predetermined amount of steam into the external solid material handling system as a component of the fluidizing medium; and controlling the predetermined amount of steam so that CO.sub.2 partial pressure in the fluidizing medium is maintained below an equilibrium pressure for recarbonization of CaO at the prevailing temperature in the external solid material handling system.

2. The method of operating the oxycombustion CFB boiler according to claim 1, further comprising mixing steam into the fluidizing medium prior to introduction of the fluidizing medium into the external solid material handling system as the fluidizing medium.

3. The method of operating the oxycombustion CFB boiler according to claim 1, further comprising distributing the steam evenly into the external solid material handling system as the fluidizing medium separately from the other components of the fluidizing medium introduced into the external solid material handling system.

4. The method of operating the oxycombustion CFB boiler according to claim 1, further comprising mixing the steam into the fluidizing medium during introduction of the fluidizing medium into the external solid material handling system as the fluidizing medium.

5. The method of operating the oxycombustion CFB boiler according to claim 1, further comprising generating steam as expansion steam from water originally at a first pressure and at a first temperature by depressurizing the water to a second pressure being lower than the first pressure, prior to the introduction of the steam into the external solid material handling system as the fluidizing medium.

6. The method of operating the oxycombustion CFB boiler according to claim 1, further comprising generating steam as expansion steam from water originally at a first pressure and at a first temperature by depressurizing the water to a second pressure being lower than the first pressure, during the introduction of the steam into the external solid material handling system as the fluidizing medium.

7. The method of operating the oxycombustion CFB boiler according to claim 1, further comprising transporting the solid material with the flue gases to the solid material separator, separating the solid material from the flue gases in the solid material separator, and recycling the separated solid material from the separator back to the furnace through the external solid material handling system.

8. The method of operating the oxycombustion CFB boiler according to claim 7, wherein the external solid material handling system comprises a loop seal in which the solid material is fluidized and further comprising introducing the predetermined amount of steam into the fluidizing medium prior to introduction of the fluidizing medium into the loop seal.

9. The method of operating the oxycombustion CFB boiler according to claim 7, wherein the external solid material handling system comprises a loop seal in which the solid material is fluidized and further comprising introducing the predetermined amount of steam into the fluidizing medium during introduction of the fluidizing medium into the loop seal.

10. The method of operating the oxycombustion CFB boiler according to claim 1, wherein the external solid material handling system comprises a fluidized bed heat exchanger and further comprising (i) circulating the solid material out of the furnace into the fluidized bed heat exchanger and (ii) mixing the predetermined amount of steam into the fluidizing medium prior to introduction of the fluidizing medium into the fluidized bed heat exchanger.

11. The method of operating the oxycombustion CFB boiler according to claim 1, wherein the external solid material handling system comprises a fluidized bed heat exchanger and further comprising circulating the solid material out of the furnace into the fluidized bed heat exchanger.

12. The method of operating the oxycombustion CFB boiler according to claim 1, further comprising generating the steam by making use of the heat produced in the oxycombustion CFB boiler.

13. The method of operating the oxycombustion CFB boiler according to claim 10, wherein the fluidizing medium comprises a first portion that includes the recirculating flue gas, a second portion that includes oxygen, and a third portion that includes steam, the method further comprising (i) determining one of the flow rate and amount of the introduced sulfur reducing agent comprising CaCO.sub.3 into the circulating fluidized bed, and (ii) defining the relative shares of the first portion, the second portion, and the third portion based on the determined one of the flow rate and the amount of the introduced sulfur reducing agent.

14. The method of operating the oxycombustion CFB boiler according to 13, further comprising introducing the fluidizing medium comprising the defined relative shares of the first portion, the second portion, and the third portion, respectively.

15. The method of operating the oxycombustion CFB boiler according to claim 13, further comprising directly measuring the temperature of the solid material in the external solid material handling system, wherein the step of defining the relative shares of the first portion, the second portion, and the third portion comprises utilizing the actual solid material temperature information.

16. The method of operating the oxycombustion CFB boiler according to claim 13, further comprising indirectly measuring the temperature of the solid material in the external solid material handling system, wherein the step of defining the relative shares of the first portion, the second portion, and the third portion comprises utilizing the actual solid material temperature information.

17. The method of operating the oxycombustion CFB boiler according to claim 11, further comprising mixing the predetermined amount of steam into the fluidizing medium during introduction of the fluidizing medium into the fluidized bed heat exchanger.

18. The method of operating the oxycombustion CFB boiler according to claim 1, further comprising generating the steam as expansion steam.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) In the following, the invention will be described with the reference to the accompanying schematic drawings, in which

(2) FIG. 1 illustrates an oxycombustion CFB boiler, in which the method of operating an oxycombustion CFB boiler according to an embodiment of the invention may be advantageously practiced;

(3) FIG. 2 illustrates an oxycombustion CFB boiler, in which the method of operating an oxycombustion CFB boiler according to another embodiment of the invention may be advantageously practiced;

(4) FIG. 3 illustrates an exemplary diagram of the equilibrium for calcium carbonate and calcium oxide as a function of CO.sub.2 partial pressure;

(5) FIG. 4 illustrates an oxycombustion CFB boiler, in which the method of operating an oxycombustion CFB boiler according to yet another embodiment of the invention may be advantageously practiced; and

(6) FIG. 5 illustrates an oxycombustion CFB boiler, in which the method of operating an oxycombustion CFB boiler according to yet another embodiment of the invention may be advantageously practiced.

BEST MODE FOR CARRYING OUT THE INVENTION

(7) FIG. 1 schematically shows an oxycombustion CFB boiler 10, which may also be called, in the following, a CFB boiler. The CFB boiler 10 comprises a furnace 12 with an upper part having four substantially vertical side walls, a bottom part having four side walls, of which two are normally inwardly inclined side walls, a discharge conduit 14 in the upper part or upper end of the furnace 12 for taking the flue gas and solid particles suspended thereby to a solid material separator 16, and a flue gas passage 18 arranged in the upper end of the solid material separator 16 for removing the exhaust gas from the solid material separator 16.

(8) The CFB boiler also comprises a fuel feed 22 arranged at a side wall of the furnace, and a feed for introducing a sulfur reducing agent comprising CaCO.sub.3 into the circulating fluidized bed 24 is also arranged at a side wall of the furnace 12. The oxycombustion CFB boiler 10 comprises a grid 26 at the bottom section of the furnace 12 and a wind box 28 arranged in connection with the grid 26. A fluidizing medium is introduced through the wind box 28 and the grid 26 into the furnace 12 in the operation of the CFB boiler. There are conduits with control valves arranged for introducing at least recycling gas and oxygen into the wind box 28.

(9) The flue gas passage 18 extending from the solid material separator 16 is provided with a flue gas treatment system 30 that advantageously comprises heat exchangers 32 for recovering heat from the flue gases. The passage 18 is also provided with a branch 36 that provides an outlet connected to a flue gas recycling conduit 38, through which the recycling portion of the flue gas is made available to the furnace 12 and/or its auxiliary equipment. The recycling conduit 38 is provided with a recycling blower 40 for raising the pressure of the recycling flue gas to an adequate level, In an oxycombustion CFB boiler, the recycling flue gas is used as fluidizing gas, with the recycling flue gas containing considerably great amounts of CO.sub.2.

(10) A first solid material returning system is also arranged at the lower end of the solid material separator 16 for circulating solid material thus providing an external circulation of solid material. This may be considered to be the first external solid material handling system 20 in the CFB boiler of FIG. 1. The first external solid material handling system 20 may be used for controllably returning at least part of the separated solid material, i.e., bed material, back to the bottom part of the furnace 12. In this context, the external solid material handling system 20 means an arrangement in which the bed material of the CFB boiler is handled outside of the furnace 12, the handling comprising a step of fluidizing the solid material. The solid material separator 16 preferably comprises one or more cyclone separators.

(11) FIG. 1 also shows a second external solid material handling system 21, in the CFB boiler 10, comprising a fluidized bed heat exchanger 45 arranged next to the furnace 12 having a common partition wall 50 with the furnace 12. The common partition wall 50 has at least one inlet opening 52 provided connecting the furnace 12 with the fluidized bed heat exchanger 45. The at least one inlet opening 52 is arranged to allow passing of the solid material from the furnace 12 to the heat exchanger 32 and, thus, circulating solid material out of the furnace 12, providing an external circulation of solid material by the second solid material handling system 21. At least one outlet opening 54 is also provided in the partition wall 50. The outlet opening 54 is in connection with a solid material discharge system 56 and it opens into the lower port of the furnace 12 above the grid 26 for controllably recycling at least part of the solid material from the fluidized bed heat exchanger 45 back to the bottom part of the furnace 12. The fluidized bed heat exchanger 45 is also provided with a wind box 58 having a separate fluidization section 59 for the solid material discharge system 56. The solid material discharge system 56 is here a so-called lifting chamber, the operation of which is controlled by controlling the introduction of fluidizing gas through the section 59 in the wind box 28.

(12) The oxycombustion CFB boiler 10 is in connection with a source of oxygen 42 and a source of steam 44 by means of oxygen conduit 46 and steam conduit 48, respectively, the purpose of which is explained in the following.

(13) The recycling conduit 38 is in flow communication with wind box 28 of the CFB boiler 10, in order to feed the recycling flue gas back into the furnace 12 as fluidizing gas. Additionally, the oxygen conduit 46 is connected to the wind box 28 and, during the operation of the oxycombustion CPB reactor, oxidant gas comprising a mixture of recycling flue gas and the oxygen is fed into the furnace 12 at least in a steady state condition.

(14) In the oxycombustion CFB boiler 10, a circulating fluidizing bed is arranged by introducing an oxidant gas into the CFB boiler 10 through the grid 26. The oxidant gas fed through the grid 26 operates as fluidizing gas. The oxidant gas is led into the furnace 12 so that a sufficient gas velocity is maintained for creating a fluidizing bed therein so that at least part of the solid material (bed material) is conveyed along with the gas into the solid material separator 16. Fuel material is also fed into the circulating fluidizing bed by the feed 22. The fuel material is combusted in the furnace 12 with the aid of the oxygen in the oxidant gas.

(15) During the operation of the oxycombustion CFB boiler 10, a sulfur reducing agent comprising CaCO.sub.3 such as limestone, is introduced into the furnace 12 and, thus, into the circulating fluidizing bed. The limestone calcines in the furnace 12 to form calcium oxide (CaCO.sub.3.fwdarw.CaO+CO.sub.2), which reacts with SO.sub.2 to form calcium sulfate (CaO+SO.sub.2+O.sub.2.fwdarw.CaSO.sub.4).

(16) Calcium sulfate, being solid material, may be removed from the gas by separation. CaSO.sub.4, as well as CaO, are efficiently mixed into the bed material of the CFB boiler 10 and, thus, they are present also in the external circulation of solid material of the CFB boiler 10.

(17) In the CFB boiler 10 shown in FIG. 1, the main path of external circulation of solid material runs from the furnace 12 to the particle separator 16 of the CFB boiler 10. The separated solid particles are led further from the particle separator 16 at least partly back to the furnace 12 through the external solid, material handling system 20. In the external solid material handling system 20, the admission of solid particles back to the CFB boiler 10 is controlled by a loop seal 46 arranged in the system 20. The operation of the loop seal 46 is controlled by fluidizing medium, i.e., gas introduction into the loop seal.

(18) The fluidization medium, which is introduced into the loop seal 46, is a mixture, of gaseous fluidizing medium, and a predetermined amount of steam therein.

(19) Now, according to a preferred embodiment of the invention, a predetermined amount of steam from the source of steam 44 is mixed into the fluidizing medium prior to its introduction into the external solid material handling system as a fluidizing medium. This way, the recarbonization of CaO, originating from the sulfur reducing process being present in the external circulation of solid material in the first solid material handling system 20, particularly, in the loop seal 46, is minimized while being fluidized by the fluidizing medium. This way, the control and the operation of the loop seal is reliable, since the recarbonization of CaO is minimized and the phenomena caused by an excessive amount of CaCO.sub.3 in the loop seal, namely, potential bed agglomeration/sintering and loss of fluidizing medium (CO.sub.2) in the recarbonization reaction, is accordingly substantially avoided.

(20) The loop seal 46 is provided with fluidization system 60, into which a gas conduit 62 is connected through which the fluidization medium is introduced into the fluidization system 60. The gas conduit 62 is provided with a mixing device 64 by means of which the mixture of the fluidizing medium is controlled. The source of steam 44 is in flow connection with the mixing device 64 by means of a first inlet conduit 66 having a control valve 68. Also, the source of oxygen 42 is in flow connection with the mixing device 64 by means of a second inlet conduit 70 having a control valve 72. Further, the recycling conduit 38 is in flow connection with the mixing device 64 by means of a third inlet conduit 74 having a control valve 76 arranged in the third inlet conduit 74. The mixing device 64 makes it possible to control the ratio of the components of the fluidizing gas, which is available through the first, the second, and the third inlet conduits. It should be understood that, contrary to the presentation of FIG. 1, the mixing device may be integrated into the fluidization system 60 or the loop seal 46.

(21) In the CFB boiler shown in FIG. 1, there is another path of external circulation of solid material by the second solid material handling system 21. This comprises an external fluidized bed heat exchanger 45 next to the furnace 12 and, finally, a path back to the furnace 12. The fluidized bed heat exchanger 45 is provided with a wind box 58 with a separate section 59 for the solid material discharge system 56. The fluidization medium that is introduced into the wind box 58 is a mixture of gaseous fluidizing medium and a predetermined amount of steam mixed prior to the introduction into the fluidized bed heat exchanger 45.

(22) Now, correspondingly to the behavior in the loop seal 46, as described above, a predetermined amount of steam from the source of steam 44 is mixed into the fluidizing medium prior to its introduction into the external solid material handling system, i.e., into the wind box 58 as a fluidizing medium. This way, the recarbonization of CaO, originating from the sulfur reducing processing being present in the external fluidized bed heat exchanger 45 is minimized while being fluidized by the fluidizing medium. This way, the control and the operation of the fluidized bed heat exchanger 45 is reliable, since the recarbonization of CaO is minimized and the phenomena caused by excessive formation of CaCO.sub.3, namely, potential bed agglomeration/sintering, loss of fluidizing gas, and carburization of heat surface tubes in a high CO.sub.2 environment, is, accordingly, substantially avoided.

(23) The external fluidized bed heat exchanger 45 is provided with a fluidization system, i.e., are wind box 58, into which a gas conduit 80 is connected, through which the fluidization medium is introduced into the wind box 58 and its separate section 59. The gas conduit 80 is provided with a mixing device 64, by means of which the mixture of the fluidization medium is controlled. The source of steam 44 is in flow connection with the mixing device 64 by means of a first inlet conduit 66 having a control valve 68. Also, the source of oxygen 42 is in flow connection with the mixing device 64 by means of a second inlet conduit 70 having a control valve 72. Further, the recycling conduit 38 is in flow connection with the mixing device 64 by means of a third inlet conduit 74 having a control valve 76 arranged in the third inlet conduit 74. The mixing device 64 makes it possible to control the ratio of the components of the fluidizing gas available through the first, the second, and the third inlet conduits.

(24) According to an embodiment of the invention, the temperature of the solid material in the external solid material handling system is measured directly or indirectly by a temperature measurement system 82, and the step of defining the relative shares of the first portion, the second portion, and the third portion comprises utilization of the actual solid material temperature information. More specifically, the predetermined amount of steam is controlled so that the CO.sub.2 partial pressure in the fluidizing medium is maintained below the equilibrium pressure for recarbonization of CaO at the measured template of the solid material.

(25) FIG. 1 also shoves that each of several solid material handling systems, or parts thereof, where fluidization is required, is provided with a mixing device 64 of their own.

(26) FIG. 2 schematically shows an oxycombustion CFB boiler 10, in which the method of operating an oxycombustion CFB boiler according to an embodiment of the invention may be advantageously practiced. To a large extent, this boiler is similar to that shown in FIG. 1 and, thus, corresponding reference numerals are used for the corresponding elements. The embodiment of FIG. 2 differs from the one shown in FIG. 1 by the fact that the solid material returning system, at the lower end of the solid material separator 16 for circulating solid material, and the fluidizing bed heat exchanger 45, arranged next to the furnace 12, are connected with each other. Thus, it is clear that there is a loop seal in the fluidized bed heat exchanger, too. This means that the solid material separated by the separator 16 is directed to the fluidizing bed heat exchanger. Even if it is not shown here, the solid material may be directed directly back to the furnace or the separated material is cooled in the heat exchanger prior to being fed back to the furnace.

(27) FIG. 2 also shows only one mixing device 64, which illustrates that, according to an embodiment of the invention, the CFB boiler is provided with only one mixing device 64, in which a predetermined amount of steam 44 is mixed into the fluidizing medium, from which mixing device 64, the fluidizing medium is directed to each of several material handling systems or parts thereof where fluidization is required.

(28) FIG. 3 shows an exemplary diagram of equilibrium for calcium carbonate and calcium oxide as a function of CO.sub.2 partial pressure and temperature. It can be seen that, for example, at the temperature of 800 C., the CO.sub.2partial pressure should be less than about 0.2 atm in order to avoid recarbonization of CaO. Thus, according to an embodiment of the invention, the predetermined amount of steam mixed into the fluidizing medium is controlled so that the CO.sub.2 partial pressure in the fluidizing medium is maintained below the equilibrium pressure for recarbonization of CaO at the prevailing temperature of the fluidizing medium and/or solid material to be fluidized.

(29) FIG. 4 illustrates yet another embodiment of the invention. Mainly, it is similar to that of the embodiment shown in FIG. 1 and, thus, corresponding reference numbers are used in connection with corresponding features and elements. It also operates to a large extent similarly. The most significant difference in the oxycombustion CFB boiler 10 of FIG. 4 relates to the concept of the external solid material handling system, and, particularly, to the fluidizing medium.

(30) First the loop seal 46 is provided with fluidization system 60, into which a gas conduit 62 is connected, through which the fluidizing medium is introduced into the fluidization system 60. The gas conduit 62 is provided with a mixing device 64, by means of which the mixture of the fluidization medium is formed and controlled. It should be understood that the mixing device 64 may be integrated into the fluidization system 60. In this embodiment, the source of steam 44 is in flow connection directly with the fluidization system 60. The arrangement is provided with a first inlet conduit 66 having a control valve 68 for introducing the steam. The source of oxygen 42 is in flow connection with the mixing device 64 by means of a second inlet conduit 70 having a control valve 72. Further, the recycling conduit 38 is in flow connection with the mixing device 64 by means of a third inlet conduit 74 having a control valve 76 arranged in the third inlet conduit 74. This way, the oxygen is preferably mixed with the recycled flue gas prior to its introduction into the fluidization system 60, i.e., the loop seal, in this case,

(31) According to another embodiment of the invention, the steam is introduced as water at a first pressure and at a first temperature, and the water is depressurized to a second pressure, being lower than the first pressure, in such a manner that expansion steam is generated during the introduction of the steam as a fluidizing medium. This is depicted in the FIG. 4 example by an expansion unit 110 in the wind box 58, or immediately prior to it.

(32) FIG. 4 also illustrates that the source of steam 44 is in direct flow connection with the wind box 28 of the CFB boiler 10. Thereby, the steam is evenly distributed into the area, through which the fluidization medium is introduced into the CFB bolier 10.

(33) The fluidizing medium of the fluidized bed heat exchanger 45 comprises a mixture of gaseous fluidization medium and a predetermined amount of steam mixed prior to the introduction into the fluidized bed heat exchanger 45. In the embodiment of FIG. 4, the source of steam 44 is in flow connection directly with the wind box 58. The gas conduit 80 connected to the wind box 58 is provided with a mixing device 64, by means of which, the mixture of the fluidization medium is partially controlled. The source of steam 44 is now in a separate flow connection with the wind box 58. However, the source of oxygen 42 is in flow connection with the mixing device 64 by means of a second inlet conduit 70 having a control valve 72. Further, the recycling conduit 38 is in flow connection with the mixing device 64 by means of a third inlet conduit 74 having a control valve 76 arranged in the third inlet conduit 74. The mixing device 64 makes it possible to control the ratio of components of the fluidizing gas fed through the conduits. The mixing device does not have to be separate from the wind box 58, but it may be as well integrated thereto.

(34) FIG. 4 also shows an embodiment of a steam production unit 100, which serves as the source of steam. The steam production unit 100 is arranged to receive heat from the flue gas flowing through the flue gas passage 18. The steam production unit 100 comprises a water pump 102 that increases the pressure of the water to a desired level above the atmospheric pressure. Pressurized water is led to a heat exchanger 104 connected to the flue gas passage 18, in which the water is evaporated and superheated.

(35) FIG. 5 illustrates yet another embodiment of the invention. Mainly, it is similar to that shown in FIG. 4 and, thus, corresponding reference numbers are used in connection with corresponding features and elements. FIG. 5 depicts another embodiment of steam production unit 100, which serves as the source of steam 44. The steam production unit 100 is also arranged to receive heat from the flue gas flowing in the flue gas passage 18. There is a circuit comprising a flash tank 106 in which expansion steam is produced, which circuit is used as the source of steam 44. The lower part of the flash tank 106 is connected to the heat exchanger 104 and a water pump 102 is arranged into the connection conduit. The pump 102 increases the pressure of the water to a desired level above the atmospheric pressure. Pressurized water is led to a heat exchanger 104 connected to the flue gas passage 18, in which the water is heated. Subsequently, the pressurized and heated water is introduced in the flash tank to a lower pressure, thus producing expansion steam. An inlet for make-up water 108 is provided in the circuit to compensate for the expansion steam that is produced and used. This has the advantage that the water used for producing expansion steam does not need any (or needs only minor) treatment, which makes the arrangement, e.g., straightforward to operate.

(36) It is to be noted that only a few most advantageous embodiments of the invention have been described above. Thus, it is clear that the invention is not limited to the above-described embodiments, but may be applied in many ways within the scope of the appended claims. Thus, it is clear that the source of steam may practically be any available low pressure steam source, such as from a steam turbine extraction, etc. The features disclosed in connection with various embodiment can also be used in connection with other embodiments within the inventive scope, and/or different assemblies can be combined from the disclosed features, should it be desired and should it be technically feasible to do so.