Contact element, clamping element, base and arrangement for holding and contacting an LED
09651202 ยท 2017-05-16
Assignee
Inventors
- Henricus Egbertus Geert Derks (Schijndel, NL)
- Jasper Van Der Krogt (s'Hertogenbosch, NL)
- Peter Poorter (Wijk en Aalburg, DE)
Cpc classification
F21V21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R35/04
ELECTRICITY
F21V19/0055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R13/6315
ELECTRICITY
H01R13/71
ELECTRICITY
International classification
F21K99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a contact element (3, 3, 3), a base (2, 2, 2, 2), a clamping element (4, 4, 4), an arrangement (1, 1, 1, 1, 1, 1) and a mounting section (301, 301, 301) for electrically contacting a light-emitting diode (LED) (100, 100). In order to conveniently and cost-effectively hold and electrically contact the LED (100, 100), the present invention provides that the contact element (3, 3) comprises a mounting section (301, 301) adapted for mounting the contact element (3, 3) to the base (2, 2) in a manner that the contact element (3, 3) is pivotable about a pivot axis (P) extending through the mounting section (301, 301), and comprises a contact arm (302, 302) protruding laterally from the mounting section (301, 301) and having on a distal end a contact point (303) facing essentially in a contact direction (K) for contacting the LED (100), wherein the contact direction is running essentially in parallel to the pivot axis (P). Further, the invention provides that the base (2, 2, 2) comprises at least one contact receptacle (203, 203, 203) which is adapted to accommodate a contact element (3, 3) according to at least one of claims 1 to 10 in at least to different rotational positions (R1, R2), and that the clamping element (4, 4, 4) comprises an attachment section (401, 401) adapted to be attached to the base (2, 2) at the at least one contact receptacle (203, 203, 203), and a holding section (402, 402) adapted to hold down the contact arm (302, 302) of the contact element (3, 3) towards the LED (100, 100).
Claims
1. A contact element for electrically contacting a light-emitting diode (LED), comprising a mounting section adapted for mounting the contact element to a base in a manner that the contact element is pivotable about a pivot axis (P) extending through the mounting section, and a contact arm protruding laterally from the mounting section and having on a distal end a contact point facing essentially in a contact direction (K) for contacting the LED, wherein the contact direction (K) is running essentially in parallel to the pivot axis (P) the mounting section comprises at least one spring element providing resiliency of the mounting section at least in parallel with the pivot axis.
2. The contact element according to claim 1, wherein the mounting section which provides an opening for mounting the contact element to the base, and wherein the pivot axis (P) extends axially through the opening.
3. The contact element according to claim 1, wherein contact arm is at least in sections resiliently deflectable in the contact direction (K).
4. The contact element according to claim 1, wherein the mounting section comprises at least two ring members arranged above each other along the pivot axis (P).
5. The contact element according to claim 4, wherein the at least two ring members are connected to each other via a bridge element.
6. The contact element according to claim 4, wherein a stop element is arranged between the at least two ring members, the stop element at least partly limiting movements of the at least two ring members towards each other.
7. The contact element according to claim 6, wherein the stop element is resilient at least in parallel to the pivot axis (P).
8. The contact element according to claim 4, wherein at least one of the ring members is broken and has two free ends which are displaced with respect each other in a direction parallel to the pivot axis (P).
9. The contact element according to claim 1, further comprising at least one lateral abutment face which is adapted to limit a rotation of the contact element about its pivot axis (P).
10. A base for holding a light-emitting diode (LED), comprising at least one contact receptacle which is adapted to accommodate a contact element according to claim 1 in at least two different rotational positions (R1, R2).
11. A base according to claim 10, further comprising an LED-receptacle adapted to accommodate the LED such that it is rotatable about a rotational axis (R) extending through the LED-receptacle.
12. A clamping element for clamping a contact element to a base: wherein the contact element is for electrically contacting a light-emitting diode (LED), and comprises a mounting section adapted for mounting the contact element to a base in a manner that the contact element is pivotable about a pivot axis (P) extending through the mounting section, and a contact arm protruding laterally from the mounting section and having on a distal end a contact point facing essentially in a contact direction (K) for contacting the LED, wherein the contact direction (K) is running essentially in parallel to the pivot axis (P); and wherein the base comprises at least one contact receptacle which is adapted to accommodate the contact element in at least two different rotational positions (R1, R2), wherein the clamping element comprises an attachment section adapted to be attached to the base at the at least one contact receptacle, and a holding section adapted to hold down the contact arm of the contact element towards the LED.
13. An arrangement for holding and electrically contacting a light-emitting diode (LED), wherein the arrangement comprises at least one contact for electrically contacting a light-emitting diode (LED), and comprises a mounting section adapted for mounting the contact element to a base in a manner that the contact element is pivotable about a pivot axis (P) extending through the mounting section, and a contact arm protruding laterally from the mounting section and having on a distal end a contact point facing essentially in a contact direction (K) for contacting the LED, wherein the contact direction (K) is running essentially in parallel to the pivot axis (P).
14. The arrangement according to claim 13, further comprising a base for holding the light-emitting diode (LED), comprising at least one contact receptacle which is adapted to accommodate the contact element in at least two different rotational positions (R1, R2).
15. The arrangement according to claim 14, further comprising a clamping element comprising an attachment section adapted to be attached to the base at the at least one contact receptacle, and a holding section adapted to hold down the contact arm of the contact element towards the LED.
16. An arrangement according to claim 15, wherein in a preassembled position, the contact element is held captive in the contact receptacle by the clamping element.
17. A mounting section for mounting an electrical contact to a substrate, wherein the mounting section comprises a base part and a top part, which are placed above each other in an insertion direction (I) in which the mounting section is adapted to be mated with the substrate wherein the base part and the top part are elastically displaceable with respect to each other at least in the insertion direction (I).
18. A contact element for electrically contacting a light-emitting diode (LED), comprising a mounting section adapted for mounting the contact element to a base in a manner that the contact element is pivotable about a pivot axis (P) extending through the mounting section, and a contact arm protruding laterally from the mounting section and having on a distal end a contact point facing essentially in a contact direction (K) for contacting the LED, wherein the contact direction (K) is running essentially in parallel to the pivot axis (P),wherein the mounting section comprises at least two ring members arranged above each other along the pivot axis (P).
19. The contact element according to claim 18, wherein the mounting section provides an opening for mounting the contact element to the base, and wherein the pivot axis (P) extends axially through the opening.
20. The contact element according to claim 18, wherein contact arm is at least in sections resiliently deflectable in the contact direction (K).
21. The contact element according to claim 18, wherein the mounting section comprises at least one spring element providing resiliency of the mounting section at least in parallel with the pivot axis (P).
22. The contact element according to claim 18, wherein the at least two ring members are connected to each other via a bridge element.
23. The contact element according to claim 18, wherein a stop element is arranged between the at least two ring members, the stop element at least partly limiting movements of the at least two ring members towards each other.
24. The contact element according to claim 23, wherein the stop element is resilient at least in parallel to the pivot axis (P).
25. The contact element according to claim 18, wherein at least one of the ring members is broken and has two free ends which are displaced with respect each other in a direction parallel to the pivot axis (P).
26. The contact element according to claim 18, further comprising at least one lateral abutment face which is adapted to limit a rotation of the contact element about its pivot axis (P).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(35) The LED 100 comprises an LED element 101 that is supported on a substrate 102, which may be a printed circuit board (PCB). The LED element 101 is supplied with electrical power via at least two electrical LED contacts 103. The LED 100 and/or the base 2 are adapted such that the LED 100 may be mated with the base 2 in a mating direction M. In other words, the LED 100 is mated with the base 2 from below the base 2. The base 2 is provided with an orifice 201 for the LED element 101. The orifice 201 has an annular shape. In an essentially ring-shaped body portion 202 of the base 2, two contact receptacles 203 are formed, which are adapted to each accommodate one of the contact elements 3 as well as one of the clamping elements 4. Conductor channels 204 extend through the body portion 202 from the outside into the contact receptacles 203 in order to accommodate an electrical conductor and/or line (not yet shown).
(36) The contact receptacles 203 are formed such that the contact elements 3 may each be inserted into the contact receptacles 203 in an insertion direction I, which runs opposite to the mating direction M. The insertion direction I runs in parallel and in the same direction as a contact direction K of the contact element 3 in which the contact element 3 contacts one of the LED-contacts in an electrically conductive manner. The clamping elements 4 are also to be inserted into the receptacles 203 in the insertion direction I. The mounting elements 5 are also designed to each be mated with the clamping elements 4, the contact elements 3 and the base 2 in the insertion direction I. The cover 6 is designed to be mated with the base 2 in the insertion direction I.
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(38) The mounting portion 206 is provided with an opening in the form of a through-hole 208 which is surrounded by a collar 209 extending opposite to the insertion direction I annularly around the opening, i.e. through-hole 208. A pivot axis P extends axially through each of the through-holes 208. Each of the contact elements 3 is adapted to be pivoted around the pivot axis P. In two respective side walls 209 of the contact receptacles 203, counter latching elements 210a and 210b are formed, which are adapted to interact with latching elements (not yet shown) formed at the clamping elements 4. Moreover, a bush 209a in the form of a sleeve provides the other side walls which surround the through-hole 208. The base 2 is provided with attaching means 211 for attaching the cover 6 to the base 2. The attaching means 211 are formed as through-holes. Moreover, slits 212 having an arc-like shape are formed in the body portion 202, which facilitate a mounting of the base 2.
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(40) A locking element 219 in the form of a lamella is formed at one front side of the frame 215 and protrudes laterally into the LED-receptacle 214. The locking element 219 may be resilient such that it may lock or latch the LED 100 by positive fit, force fit and/or frictional fit. The orifice 201 is arranged at the centre of the LED-receptacle 214 such that a rotational axis R for the LED 100 extends axially through a centre point M.sub.R of the orifice 201. The centre point M.sub.R of the orifice 201 lies on the rotational axis R. The through-holes 208 extend through the body portion 202. Each of the pivot axes P for the contact elements 3 extends axially through the respective through-hole 208. A centre point M.sub.P of each of the through-holes 208 lies on the respective pivot axis P.
(41) Further the slits 212 help in forming latching tongues 220. The latching tongues 220 are each provided with latching noses 221 for mounting the base 2 to any substrate or carrier on which the arrangement 1 is to be affixed. Additionally, further latching noses 222 are provided for affixing the arrangement 1.
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(43) The top part 305 is connected to the base part 304 via a bridge element 307 in the form of a bow, the legs of which are connected to the base part 304 and the top part 305, respectively. A yoke of the bow extends essentially in parallel to the insertion direction I and the pivot axis P. A stop element 308 in the form of a bow which is similar in shape to the bridge element 307 is attached with its first leg 308a to the top part 305 while its second leg 308b extends essentially transversely to the insertion direction I and the pivot axis P. A yoke 308c connects the first leg 308a to the second leg 308b and at least partially extends in parallel to the insertion direction I and the pivot axis P.
(44) A break 309 is formed in the top part 305 such that it is provided with a first free end 310 and a second free end 311. The first free end 310 and the second free end 311 are displaced with respect to each other in the insertion direction I and the direction of the pivot axis P. An upper part of the opening 306 is formed by the top part 305. The second free end 311 is arranged below the first free end 310, i.e. behind the first free end 310 in the insertion direction I. However, from the second free end 311, the top part 305 rises towards the stop element 308 such that a yielding section 312 is formed, which is designed to yield and bend down towards the base part 305 when exerting a force onto the top part 305 acting in the insertion direction I.
(45) In the region of the yielding section 312, the contact element 3 is provided with essentially flat laterally abutment faces 313a, 313b extending perpendicularly or at least transversely with respect to each other such that an edge 313c is formed between them. Together, the lateral abutment faces 313a, 313b and the edge 313c form a locking member 313 of the contact element 3, which is designed to interact with the contact receptacle 203 such that rotational movements of the contact element about the pivot axis P may be limited. A notch 314 is formed between a section of the top part 305 leading towards the second free end 311 and the locking member 313, such that a deformation region 315 is provided, which facilitates a resilient deformation of the top part 305 in the region between the locking member 313 and the second free end 311.
(46) The contact arm 302 is connected to the mounting section 301 via a first bend 302a, bending such that the contact arm 302 partly runs towards the insertion direction I, followed by a second bend 302b, where the contact arm 302 bends such that it extends essentially radially away from the mounting section 301. The second bend 302b leads into a cantilever portion 302c of the contact arm 302. The cantilever portion 302c leads into a third bend 302d, wherein the contact arm bends downwards at least partially into the insertion direction I and/or into the contact direction K. The third bend 302d is followed by a bow 302e, the yoke of which forms a contact point 303 of the contact element 3. A free end 302f of the bow 302e at least partially faces towards the insertion direction I and/or the contact direction K. The entire contact arm 302 tapers from the first bend 302a to its free end 302f such that the resiliency of the contact arm 302 increases from the first bend 302a towards the free end 302f.
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(48) Further, it becomes apparent in
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(50) Further, the clamping element 4 is provided with two latching elements 405a and 405b. The latching elements 405a and 405b each comprise a cross-beam in the form of an arm 406 extending laterally, i.e. essentially perpendicularly with respect to the insertion direction I and contact direction K from the clamping element 4. In particular, the cross-beams 406 each are arranged at respective side faces 407 of the clamping element 4 in a way that they are aligned at their top with a top face 408 for the clamping element 4. The latching elements 405a and 405b are formed such that they each protrude below a bottom face 409 (not yet shown) of the clamping element 4 by means of a latching organ 410. The latching organs 410 each comprise latching arms 410a, 410b, which each are provided with latching noses 410c, which protrude essentially laterally, i.e. perpendicularly to the insertion direction I and contact direction K from the latching organs 410.
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(58) The bridge element 307 and the entire base part 304 or ring member 303a, respectively, form a spring element or spring member each by which the contact element 3 is elastically deformable, i.e. compressible and/or expandable in the insertion direction I and contact direction K. The ring member 303a or base part 304, respectively, and the ring member 303b or top part 305, respectively, at least in part run in parallel to each other perpendicularly to the insertion direction I and contact direction K. The stop element 308 and in particular the leg 308b of the stop element 308 may abut the ring member 303a or base part 304, respectively.
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(62) The arrangement 1 comprises a base 2, two contact elements 3, two clamping elements 4, two mounting elements 5, and may further comprise the LED 100. The base 2 is provided with contact receptacles 203 for receiving the contact element 3, the electrical conductor 7 and at least partly the clamping element 4. The contact receptacle 203 comprises a through-hole 208, which is at least partially formed and surrounded by a bush 209 in the form of a sleeve extending concentrically to the pivot axis P and having a cylindrical shape with which it protrudes upwardly against the insertion direction I and contact direction K from a bottom 210 of the contact receptacle 203. One set of contact element 3, electrical conductor 7, clamping element 4 and mounting element 5 is in the assembled state C, whereas the other set of contact element 3, electrical conductor 7, clamping element 4 and mounting element 5 is in the dismantled state A and ready to be assembled in the insertion direction I and contact direction K.
(63) The contact element 3 differs from the contact element 3 in that a mounting section 301 of the contact element 3 merely comprises a ring member 303 comprising a ring part 304 from which spring members 308 protrude radially towards an opening 306. The spring elements 308 extend radially towards the pivot axis P and at least partly in the insertion direction I and contact direction K. In other words, the spring elements 308 are slanted with respect to the insertion direction I and contact direction K such that they slightly protrude downwardly from the base part 304. The contact arm 302 of the contact element 3 is shaped similarly to the contact arm 302 of the contact element 3.
(64) The clamping element 4 comprises an attachment section 401 and a holding section 402. The attachment section 401 is formed as a cap comprising a bore 403. The holding section 402 protrudes laterally from the attachment section 401. The mounting element 5 comprises a head portion 501 and a shaft portion 502 arranged concentrically with respect to each other in a projection along the pivot axis P. The head portion 501 is formed as a screw-head and provided with an operating element 503 in order to apply a torque acting about the pivot axis P upon the mounting element 5. The operating element 503 is formed as a cross-recess. The shaft portion 502 is formed as a threaded bolt. The electrical contact 7 comprises a contact portion 701 in the form of a loop, eye or eyelet. A terminal portion 702 of the electrical conductor in the form of a ferrule for crimping thereto an electrical line (not yet shown) protrudes laterally from the contact portion 701.
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(66) In other words, the electrical conductor 7 is held captively between the bottom 210 of the contact receptacle 203 and the contact element 3. The contact element 3 is held captively between the electrical conductor 7 and the clamping element 4. The clamping element 4 is held captively between the head portion 501 of the mounting element 5 and the contact element 3. Further, the contact arm 302 protrudes through an aperture 218 of the base 2 from the contact receptacle 203 into the LED-receptacle 214 where the LED 100 is arranged. In the pre-assembled state B, the contact point 303 of the contact element 3 is not in contact with the LED-contact 103. The contact element 3 has a height in the uncompressed state H.sub.U.
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(79) The base 2 has a body portion 202 which is provided with two contact receptacles 203 in the form of contact pads adapted for welding or soldering mounting sections 301 of each of the contact elements 3 thereto, e.g. by ultrasonic welding and/or other connecting and bonding technologies, such as soldering or any surface mount device (SMD) attaching technologies. The contact elements 3 may be mated with the respective receptacles 203 in the insertion direction I and/or contact direction K. Further, the base 2 may comprise an LED-receptacles 214 for receiving the LED 100, 100. The LED-receptacle 214 may be formed such that the LED 100, 100 may be mated with the base 2 in a mating direction M which may run in parallel and in the same direction as the insertion direction I and/or the contact direction K.
(80) The contact elements 3 may comprise two contact arms 302 with respective contact points 303 each. The contact arms 302 with the contact points 303 on their distal ends may protrude laterally from the respective mounting section 301. A terminal portion 702 may be connected to or integrated into the contact elements 3, e.g. via a line 703. The cover 6 may comprise an orifice 601 and counter attaching means 611. Further, the conductor channels 204 may be integrated into the cover 6.
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(83) Deviations from the above-described embodiments of the present invention are possible without departing from the scope of the present invention. Generally, contacting the LED contacts 103, 103 is realized by generating a spring force, i.e. by having spring action between the contact points 303, 303, 303. The spring force F may act in the insertion direction I and/or contact direction K and may be generated by the help of the mounting element 5 and/or by directly mounting the contact element 3, 3, 3 to the contact receptacle 203, 203, 203 via bonding technologies and/or soldering. Hence, any possible relaxation of the contact arm 302, 302, 302 is addressed in a robust way.
(84) Further, not only an electrical contact may be generated between the base 2, 2, 2, the contact element 3, 3, 3, the clamping element 4, 4, the mounting element, the cover 6, 6, 6 and/or the LED 100, 100 as well as the LED contacts 103, 103, but also a thermally effective contact may be generated in order to dissipate thermal energy. The LED 100, 100 may be pushed towards a heat sink and/or brought into thermally conductive contact with the heat sink (not shown) in the insertion direction I and/or the contact direction K, i.e. from the base 2, 2, 2 downwardly in order to dissipate thermal energy.
(85) A mounting section comprising at least a base part 304, 304 and a top part 305, 305, which may be formed as ring members 303a, 303b, respectively, may be used for realizing a poke-in function for an electrical conductor 7, 7, i.e. an electrical wire may be inserted between the base part 304, 304 and the top 305, 305, wherein also the free ends 310, 311 may be used for realizing the poke-in function. Hence, also the opening 306, 306 may in the dismantled state A and/or the pre-assembled state B allow for pushing in an electrical conductor 7, 7, i.e. a free space 7 for accommodating an electrical conductor may be provided between the base part 304, 304 and the top part 305, 305 as well as by the break 309.
(86) The embodiments of the arrangement 1, 1, 1, 1, 1, 1, the base 2, 2, 2, 2, the contact element 3, 3, 3, the clamping element 4, 4, 4, the mounting element 5, the cover 6, 6, 6, the electrical conductor 7, 7, the free space 7 for the electrical conductor and/or the LED according to the present invention may be formed and combined as required in a desired application and may provide the dismantled state A, a pre-assembled state B, an assembled state C, a mating direction M, M, an insertion direction I, a contact direction K, a pivot axis P, a rotational axis R, a centre point M.sub.P of a through-hole, a centre point M.sub.R of an orifice, an uncompressed state U, a compressed state C, a height in the uncompressed state H.sub.U, a height in the pre-assembled stat H.sub.B, a height in the assembled/compressed state H.sub.C, pivoting positions P.sub.1, P.sub.2, contact radius p, rotational position R.sub.1, R.sub.2, LED radius r.sub.1, r.sub.2, pivot angles and/or rotational angles as afforded by the respective application. The LED 100, 100 may have LED elements 101, substrates 102, LED contacts 103, 103 and upper sides 104 as required by a certain application.
(87) The base 2, 2, 2 may have orifices 201, 201, body portions 202, 202, 202, contact receptacles 203, 203, 203, conductor channels 204, 204, 204, top sides 205, mounting portions 206, contact portions 207, openings/through-holes 208, 208, 208, side walls 209, bushes 209a, sleeves 209a, bottoms 210, 210 of contact receptacles, counter latching elements 210a, 210b, attaching means 211, slots 212, bottom sides 213, LED-receptacles 214, 214, 214, 214, frames 215, abutment faces 216, 216, contact recesses 217, apertures 218, 218, 218, locking elements 219, latching tongues 220, noses 221, further latching noses 222 and/or fixing elements 223 in any form and number required by a certain application for holding, electrically contacting and/or thermally contacting at least one LED 100.
(88) The contact element 3, 3, 3 may be provided with mounting sections 301, 301, 301, contact arms 302, 302, 302, first bends 302a, second bends 302b, cantilever portions 302c, third bends 302d, bows 302e, free ends/distal ends 302f, contact points 303, 303, 303, ring members 303a, 303b, base parts 304, 304, top parts 305, 305, openings 306, 306, bridge elements/spring elements 307, first and second legs 306a, 307b, yokes 307c of bridge elements 307, stop elements 308, spring elements 308, legs 308a, 308b, yokes 308c of stop elements/spring elements 307, breaks 309, first free ends 310, second free ends 311, yielding sections 312, lateral abutment faces 313a, 313b, edges 313c, locking members 313 and/or notches 313 in any form and number required by a desired application.
(89) The clamping element 4, 4, 4 may be provided with attachment sections 401, 401, holding sections 402, 402, bores 403, 403, tips 404, latching elements 405a, 405b, crossbeams 406, side faces 407, top faces 408, bottom faces 409, latching organs 410, latching arms 410a, 410b, latching noses 410c, sleeves 411 and/or bosses 412 in any number and form required by a desired application.
(90) The mounting element 5 may be provided with a head portion 501, a shaft portion 502 and/or an operating element 503 in any form and number desired. The mounting element 5 may be any element suited for connecting the base 2, 2, 2, the contact element 3, 3, 3, the clamping element 4, 4, 4, the cover 6, 6, 6 and/or the electrical conductor 7, 7 by form-fit, positive fit, force-fit, frictional fit and/or bonding, soldering, gluing and/or moulding.
(91) The cover 6, 6, 6 may be provided with orifices 601, 601 and/or counter attaching means 611, 611 in any form and number required by a certain application. The electrical conductor 7, 7 may comprise contact portions 701, 701, terminal portions 702, 702, 702, lines 703, 703, 703 and/or eyes 704, 704 in any form, shape and number required by a desired application.