Carburetor for a hand-guided power tool and hand-guided power tool
09650950 · 2017-05-16
Assignee
Inventors
- Kai Oppenländer (Stuttgart, DE)
- Antonio Fattorusso (Kernen, DE)
- Jörg Amann (Walheim, DE)
- Arne Götzel (Klingenthal, DE)
Cpc classification
F02M17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M23/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M9/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/1019
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A carburetor for a hand-guided power tool has a carburetor housing and a carburetor rotor supported rotatably in the carburetor housing about an axis of rotation. A needle is disposed on the carburetor rotor and projects into a fuel opening of the carburetor. An adjusting element is operatively connected to the needle so as adjust a position of the needle relative to the carburetor rotor. The adjusting element has an engagement contour that is to be engaged by a tool for adjusting the adjusting element. A securing contour that is fixedly connected to the carburetor rotor is provided. The securing contour, at any point of the securing contour, has a spacing to the axis of rotation of at least approximately 10 mm.
Claims
1. A carburetor for a hand-guided power tool, the carburetor comprising: a carburetor housing; a carburetor rotor supported rotatably in the carburetor housing about an axis of rotation; a needle disposed on the carburetor rotor and projecting into a fuel opening of the carburetor; an adjusting element operatively connected to the needle so as adjust a position of the needle relative to the carburetor rotor, wherein the adjusting element is rotatable relative to the carburetor rotor for adjusting the position of the needle; the adjusting element having an engagement contour adapted to be engaged by a tool for adjusting the adjusting element; a securing contour, configured to secure the carburetor rotor against rotation about the axis of rotation, the securing contour fixedly connected to the carburetor rotor; the securing contour, in a plan view of the securing contour in the direction of the axis of rotation, at any point of the securing contour, having a spacing relative to the axis of rotation of less than approximately 10 mm; wherein the securing contour enables a fixation of the carburetor rotor against rotation about the axis of rotation so that the adjusting element can be rotated relative to the securing contour and an adjustment of the position of the needle by rotating the adjusting element relative to the carburetor rotor is possible without the carburetor rotor being rotated.
2. The carburetor according to claim 1, wherein the engagement contour is arranged in a recess which is delimited by a circumferential wall.
3. The carburetor according to claim 2, wherein the securing contour is arranged on the circumferential wall.
4. The carburetor according to claim 3, wherein the securing contour is arranged on an end face of the circumferential wall.
5. The carburetor according to claim 2, wherein an outer diameter of the circumferential wall at the securing contour is less than approximately 15 mm.
6. The carburetor according to claim 2, wherein an exterior side of the circumferential wall facing away from the recess has a locking element that is a component of a starter device.
7. The carburetor according to claim 2, wherein the circumferential wall has a circular ring-shaped cross-section.
8. The carburetor according to claim 2, wherein the spacing between the circumferential wall and the engagement contour is at most approximately 2.5 mm.
9. The carburetor according to claim 1, wherein the securing contour has at least one tooth.
10. The carburetor according to claim 1, wherein the securing contour has at least one first flank which is positioned at an angle of less than approximately 10 relative to the axis of rotation of the carburetor rotor.
11. The carburetor according to claim 10, wherein the first flank is oriented opposite to a rotational direction of the carburetor rotor for a rotation from an idle position to a full throttle position.
12. The carburetor according to claim 10, wherein the securing contour has at least one second flank that is positioned at an angle of approximately 20 to approximately 70 relative to the axis of rotation of the carburetor rotor.
13. The carburetor according to claim 1, wherein the engagement contour has a three-dimensional configuration and the tool has a three-dimensional configuration matched to the three-dimensional configuration of the engagement contour.
14. A hand-guided power tool comprising: a power tool housing; a carburetor arranged in the power tool housing and supplying fuel and combustion air to an internal combustion engine of the power tool; the carburetor having a carburetor housing and a carburetor rotor rotatably supported about an axis of rotation in the carburetor housing; the carburetor further having a needle disposed on the carburetor rotor and projecting into a fuel opening of the carburetor; the carburetor further having an adjusting element operatively connected to the needle so as adjust a position of the needle relative to the carburetor rotor, wherein the adjusting element is rotatable relative to the carburetor rotor for adjusting the position of the needle, wherein the adjusting element has an engagement contour adapted to be engaged by a tool for adjusting the adjusting element; the carburetor further having a securing contour, configured to secure the carburetor rotor against rotation about the axis of rotation, the securing contour fixedly connected to the carburetor rotor, wherein the securing contour, in a plan view of the securing contour in the direction of the axis of rotation, at any point of the securing contour, has a spacing relative to the axis of rotation of less than approximately 10 mm; wherein the securing contour enables a fixation of the carburetor rotor against rotation about the axis of rotation so that the adjusting element can be rotated relative to the securing contour and an adjustment of the position of the needle by rotating the adjusting element relative to the carburetor rotor is possible without the carburetor rotor being rotated.
15. The power tool according to claim 14, wherein the power tool housing has a housing opening through which the securing contour is accessible, wherein between the securing contour and the housing opening a slot is formed.
16. The power tool according to claim 14, wherein a width of the slot is measured in a plane extending perpendicularly to the axis of rotation of the carburetor rotor, wherein a greatest width of the slot is less than approximately 7 mm.
17. The power tool according to claim 14, wherein a width of the slot is measured in a plane extending perpendicularly to the axis of rotation of the carburetor rotor, wherein a greatest width of the slot is smaller than a diameter of the engagement contour.
18. The power tool according to claim 14, wherein the slot is designed such that a round rod with a diameter of 7 mm cannot be inserted into the slot.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9)
(10) The power tool 1 has a power tool housing 2 from which a starter grip 3 is projecting for starting the internal combustion engine 20 arranged in the housing 2 and illustrated schematically in
(11) For guiding the power tool 1, a handlebar 5 having two handles 6 is attached to the guide tube 4. On one of the handles 6 the throttle trigger 7 as well as the throttle trigger lock 8 are supported. The throttle trigger 7 serves for operating the internal combustion engine.
(12) As shown in
(13) As shown in
(14)
(15) The internal combustion engine 20 has a cylinder 21 in which a combustion chamber 22 is formed. The combustion chamber 22 is delimited by a piston 24 which is reciprocatingly supported in the cylinder 21. The piston 24 drives by means of connecting rod 25 a crankshaft 26 in rotation which is rotatably supported in the crankcase 23. The combustion chamber 22 has an outlet 34 for exhaust gases. A mixture passage 28 opens with mixture inlet 30 at the cylinder 21 into the crankcase 23; an air passage 27 opens with at least one air inlet 29 at the cylinder 21. The air inlet 29 is connected by means of at least one piston recess 31 formed within the piston 24 with one or several transfer ports 33 of one or several transfer passages 32 when the piston 24 is in the range of top dead center. The transfer passages 32 connect the interior of the crankcase 23 in the range of bottom dead center of the piston 24 with the combustion chamber 22. The air passage 27 and the mixture passage 28 are separated from each other by a partition 38 across at least a portion of their length. The air passage 27 and the mixture passage 28 are partially formed in a carburetor 36 and are connected to the clean side of the air filter 35. The air filter 35 is secured between the air filter cover 16 and the air filter bottom 77. In the embodiment, the air filter 35 is a flat filter. However, various other configurations of the air filter 35 are possible. The air filter 35 is advantageously secured in position by the air filter cover 16.
(16) The carburetor 36 is designed as a rotor-operated carburetor and has a carburetor rotor 37 which is rotatably supported about axis of rotation 76. Upon rotation, the carburetor rotor 37 is axially moved in the direction of the axis of rotation 76. For this purpose, a cam contour 79 is provided which is indicated schematically in
(17) In operation fuel/air mixture flows in flow direction 39 from the mixture passage 28 through the mixture inlet 30 into the crankcase 23 when the piston 24 is at top dead center. Upon downward stroke of the piston 24, the fuel/air mixture in the crankcase 23 is compressed and flows at bottom dead center of the piston 24 into the combustion chamber 22 where it is ignited when compressed again due to the subsequent upward stroke of the piston 24. Combustion accelerates the piston 24 in downward direction toward bottom dead center. As soon as the piston 24 opens the outlet 34, the exhaust gases flow out of the combustion chamber 22.
(18) When the piston 24 is at top dead center, by means of the air passage 27 air that is free of fuel or contains only little fuel is stored in the transfer passages 32. This air flows then at bottom dead center of the piston 24 into the combustion chamber 23 and scavenges the exhaust gases through outlet 34 before fresh fuel/air mixture is flowing from the interior of the crankcase 23 through the transfer passages 32 into the combustion chamber 22.
(19)
(20) From the side of the carburetor 36 which is opposite the fuel passage 44 and the control chamber 43, a needle 48 projects into the fuel opening 90. The depth at which the needle 48 projects into the fuel tube 45 is used to control the fuel quantity that is supplied through the fuel opening 90. As shown in
(21) The carburetor rotor 37 is slidable by a predetermined stroke in the direction of the axis of rotation 76. Upon axial displacement of the carburetor rotor 37 as a result of rotational movement from the idle position 88 to the full throttle position 89 the needle 48 moves out of the fuel tube 45 and increases thereby the fuel quantity that is supplied to the mixture passage 28. The carburetor rotor 37 is spring-loaded by a spring 67 which pretensions the carburetor rotor 37 in the direction in which the needle 48 is positioned farthest inside the fuel tube 45.
(22) In
(23) For starting the internal combustion engine 20 a starting device is provided that comprises an actuating button 58. The actuating button 58 is supported in a guide 59 so as to be rotatable and movable in a longitudinal direction. Displacement in the longitudinal direction is possible only in a constructively predetermined position. The actuating button 58 is spring-loaded in rotational direction as well as in axial direction by a spring 60 that pretensions or biases the actuating button 58 in the direction of its non-actuated rest position. The actuating button 58 has a hook 68, illustrated in
(24)
(25) In order to be able to adjust the position of the needle 48 in the fuel tube 45 and to adjust thereby the fuel quantity which is supplied to the mixture passage 28, the position of the needle 48 in longitudinal direction of the axis of rotation 76 is adjustable relative to the carburetor rotor 37. For this purpose, an adjusting element 49 is provided which in the embodiment is formed as a screw that is fixedly connected with the needle 48 and can be threaded into a thread 50. The thread 50 is formed on the carburetor rotor 37 or an element which is fixedly connected with the carburetor rotor 37. The adjusting element 49 has a head 51 having at its outer circumference an engagement contour 52. The engagement contour 52 is a special contour that is not standardized and is adjustable only by a special tool. In the embodiment, the engagement contour 52 is designed as a rounded hexagon. However, any other engagement contour, for example, rounded external contours or engagement contours that are provided at the end face, for example, a specially designed slot or crossed slots can be provided. By screwing the adjusting element 49 into the thread 50 or unscrewing it from the thread 50, i.e., by turning the adjusting element 49 relative to the carburetor rotor 37, the insertion depth of the needle 48 in the fuel passage 45 is adjusted.
(26) The engagement contour 52 is surrounded by a circumferential wall 54. In this way it is ensured that the adjusting element 49 can be adjusted only by means of a special tool provided for this purpose that can be inserted into the circumferential wall 54. The circumferential wall 54 is concentrically arranged about axis of rotation 76 and has in the illustrated embodiment a circular ring-shaped cross-section. The circumferential wall 54 extends approximately cylindrically in longitudinal direction of the axis of rotation 76 with slightly slanted walls in order to enable mold release upon manufacture of the circumferential wall 54 by an injection molding process. In order to enable adjustment of the position of the needle 48 relative to the carburetor rotor 37 through the power tool housing 20 of the power tool even when the internal combustion engine 20 is running, the securing contour 19 illustrated also in
(27) As indicated in
(28)
(29) In
(30) In order to select a starting position, the actuating button 58 is rotated in counterclockwise direction, when viewed from the exterior of the power tool housing 2, and subsequently is pushed in the direction of arrow 94 in
(31) In the suppressed position in the guide 59, the hook 68 of the actuating button 58 locks with the hook 63 on the actuating element 62. In this way, the starting position is adjusted. On the actuating button 58 a contour can be provided which lifts the carburetor rotor 37 in the starting position in order to increase the supplied fuel quantity for the starting operation. The carburetor rotor 37 is advantageously slightly adjusted relative to its idle position 88 in the direction toward full throttle position 89, i.e., adjusted in the rotational direction 72, so that also the sucked-in air quantity is increased relative to idle position 88. For release of the start position, the operator accelerates so that the actuating element 62 is pivoted in rotational direction 72 and the hook 63 is disengaged from the hook 68. Instead of hooks 63 and 68, also other elements can be provided for adjusting the starting position, in particular for locking the elements in the starting position.
(32)
(33)
(34) As shown in
(35) The counter contour 83 of the securing device 82 (
(36)
(37) For adjusting the supplied fuel quantity, the internal combustion engine 20 is advantageously put in operation and the tool 8 is positioned at the engagement contour 52 and the securing contour 19. With the securing sections 86 the carburetor rotor 37 is rotated into its idle position 88. In this position, the engagement contour 52 is adjusted by rotation of the grip 87 relative to the securing sections 86 until the desired idle position is reached. It can also be provided that the adjustment is carried out in one other or several other positions of the carburetor rotor 36. In order to secure the carburetor rotor 37 in other rotational positions, other configurations of the securing contour 19 and of the counter contour 83 can be expedient. As a result of the orientation of the first flanks 69 parallel to the axis of rotation 76, the configuration which is illustrated in the embodiment is particularly suitable for adjusting in idle position 88.
(38) The specification incorporates by reference the entire disclosure of German priority document 10 2012 025 321.4 having a filing date of Dec. 22, 2012.
(39) While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.