Float lock for a flush valve reservoir
09650772 ยท 2017-05-16
Assignee
Inventors
- Michael Lee (Zhongshan, CN)
- Kokon Zhang (Zhongshan, CN)
- JunSheng Chen (Xiamen, CN)
- Joseph Han (Irvine, CA, US)
Cpc classification
E03D1/144
FIXED CONSTRUCTIONS
Y10T29/49947
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E03D1/14
FIXED CONSTRUCTIONS
Abstract
A flush valve system may comprise a rail guide configured to extend between upper and lower portions of the flush valve system in a toilet tank. A float may be slidably coupled to the rail guide and be configured to be received by a reservoir associated with the float. The float may comprise a closed upper surface with a mating pocket and one or more circumferential walls extending from the closed upper surface. A lock mechanism may be slidably received by the mating pocket of the float. The lock mechanism may comprise one or more bias arms to fixedly engage the lock mechanism to the float and one or more locking members to fixedly engage the lock mechanism to the rail guide.
Claims
1. A flush valve system, comprising: a rail guide; a float movably coupled to the rail guide, wherein the float is configured to be received by a reservoir, the float having a mating pocket in a side thereof; and a lock mechanism movably received by the mating pocket in the side of the float, the lock mechanism comprising: one or more bias arms to engage the lock mechanism to the float; and one or more locking members to engage the lock mechanism to the rail guide, wherein the lock mechanism is separate from the float and is fixed in permanent position when received into the mating pocket in the side of the float, and wherein the locking members project in the same direction into the mating pocket and wherein the rail guide is positioned between the locking members and the locking members are positioned between opposing sides of the mating pocket.
2. The system according to claim 1, wherein the lock mechanism when received by the float is slidable along the rail guide between one or more positions.
3. The system according to claim 1, wherein the rail guide further comprises a first plurality of ridges or notches, wherein a height of the float with respect to the rail guide is adjustable by sliding the float along the first plurality of ridges or notches.
4. A flush valve system, comprising: a rail guide; a float movably coupled to the rail guide, wherein the float is configured to be received by a reservoir, the float having a mating pocket; and a lock mechanism movably received by the mating pocket of the float, the lock mechanism comprising: one or more bias arms to engage the lock mechanism to the float; and one or more locking members to engage the lock mechanism to the rail guide wherein the rail guide further comprises a first plurality of ridges or notches and a second plurality of ridges or notches, wherein a height adjustment guide of the mating pocket removably attaches to the first plurality of ridges or notches when sliding the float along the first plurality of ridges or notches, and wherein the one or more locking members of the lock mechanism fixedly engages with the rail guide.
5. The system according to claim 4, wherein each of the one or more bias arms further comprises a bias force, and wherein the lock mechanism and the float are fixedly engaged when the bias force of the one or more bias arms causes the one or more bias arms to communicate with a tab of the float.
6. The system according to claim 5, wherein each of the one or more bias arms flexes inwardly or outwardly when communicating with the tab.
7. The system according to claim 5, wherein each of the one or more bias arms further comprises a latch surface that communicates with the tab.
8. The system according to claim 5, wherein the lock mechanism further comprises an external surface opposite the rail guide, wherein the lock mechanism is configured so that a predetermined pushing force externally applied to the external surface permanently fixedly engages the lock mechanism with the tab.
9. The system according to claim 8, wherein the lock mechanism is slidable along the rail guide prior to being permanently fixedly engaged with the float after being received by the mating pocket of the float.
10. The system according to claim 5, wherein the bias arm is arranged so that a predetermined force externally applied to the bias arm permanently fixedly engages the lock mechanism with the float.
11. The system according to claim 10, wherein the predetermined force is substantially normal to the closed upper surface of the float, and wherein the predetermined force to permanently fixedly engage the lock mechanism with the float is applied using a tool.
12. A flush valve system, comprising: a rail guide; a float movably coupled to the rail guide, wherein the float is configured to be received by a reservoir, the float having a mating pocket; and a lock mechanism movably received by the mating pocket of the float, the lock mechanism comprising: one or more bias arms to engage the lock mechanism to the float; and one or more locking members to engage the lock mechanism to the rail guide, wherein the lock mechanism further comprises one or more guide slots corresponding to one or more lock mechanism guides of the mating pocket, wherein the lock mechanism guides of the mating pocket are slidably inserted into the one or more guide slots of the lock mechanism when the lock mechanism is slidably coupled to the mating pocket.
13. A method of maintaining a height of a float in a flush valve system in a toilet tank, comprising: inserting a lock mechanism into a mating pocket in the side of the float movably coupled to a guide rail in the system; positioning the float along the guide rail until a predetermined height; and engaging the lock mechanism to the float and the guide rail, wherein the lock mechanism is separate from the float and is fixed in permanent position when received into the mating pocket in the side of the float, and wherein one or more locking members on the lock mechanism project in the same direction into the mating pocket and wherein the rail guide is positioned between the locking members and the locking members are positioned between opposing sides of the mating pocket.
14. The method according to claim 13, wherein the predetermined height corresponds to a predetermined flush volume associated with the float.
15. A method of maintaining a height of a float in a flush valve system in a toilet tank, comprising: inserting a lock mechanism into a mating pocket of the float movably coupled to a guide rail in the system; positioning the float along the guide rail until a predetermined height; and engaging the lock mechanism to the float and the guide rail, wherein the lock mechanism further comprises an external surface opposite the mating pocket and one or more bias arms that extend from the external surface towards the mating pocket, wherein the lock mechanism fixedly engages with the float by flexibly moving the one or more bias arms until positioned underneath or in communication with corresponding tabs of the float.
16. The method according to claim 13, wherein the rail guide further comprises a longitudinal slide axis and one or more ridges onto which each of the one or more members couples to the rail guide, wherein each of the one or more ridges of the rail guide comprises an array of teeth that extend outwardly from the rail guide to fixedly engage with the float, lock mechanism, or both, wherein the array of teeth or projections are snapped into or positioned on the float or lock mechanism.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(17) The device of the present disclosure may be economically molded by using one or more distinct parts to form the features and mechanisms disclosed herein which, when assembled together in an economical fashion, may form the device regardless of the particular form. Unless defined otherwise, all terms of art, notations and other scientific terms or terminology used herein have the same meaning as is commonly understood by one of ordinary skill in the art to which this invention belongs.
(18) In some cases, terms with commonly understood meanings are defined herein for clarity and/or for ready reference, and the inclusion of such definitions herein should not necessarily be construed to represent a substantial difference over what is generally understood in the art. All patents, applications, published applications and other publications referred to herein are incorporated by reference in their entirety. If a definition set forth in this section is contrary to or otherwise inconsistent with a definition set forth in the patents, applications, published applications and other publications that are herein incorporated by reference, the definition set forth in this section prevails over the definition that is incorporated herein by reference.
(19) As used herein, a or an means at least one or one or more.
(20) As used herein, the term user, subject, end-user or the like is not limited to a specific entity or person. For example, the term user may refer to a person who uses the systems and methods described herein, and frequently may be a field technician. However, this term is not limited to end users or technicians and thus encompasses a variety of persons who can use the disclosed systems and methods.
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(23) In order to lock the height settings of float 10 when installed with assembly 18, lock mechanism 35 is provided.
(24) Base 37 may comprise one or more slots (and projections) 34 that extend away from the central portion of lock mechanism 35 to form shoulders or sliding feet that correspond with guides 24 of float 10. Depending on needs or preference, float 10 may comprise only one guide 24 or may comprise any number of guides 24 to receive and guide slots 34 of base 37 of mechanism 35. In certain frequent embodiments, lock mechanism 35 engages with the slot 50 in pocket 22. In other embodiments, lock mechanism 35 is integral with float 10. In these other embodiments, the lock mechanism 35 often is comprised as a single piece with all or a portion of the float 10.
(25) Mechanism 35 may further comprise one or more bias arms 39 and one or more locking members 36 disposed on or adjacent to the forward face of base 37. Each arm 39 may comprise a bias force so that when pushed against or otherwise moved, arm 39 flexes inwardly (or outwardly depending on orientation) but tends to return to its pre-flex position and orientation. In this respect, arm 39 may be constructed from a relatively resilient material configured to flex without fracturing or being permanently deformed.
(26) In some embodiments, arm 39 may extend from the handling surface (opposite the forward face of base 37) and relatively downward relative to the center portion of mechanism 35 until ultimately angling back up again (see, e.g., the elbow joint of arm 39). As can be seen, mechanism 35 may slide into float 10 through guides 24 of pocket 22 until arm 39 passes corresponding receivers 13 of float 10 or until contacting ridges or grooves 57 of rail 55.
(27) When a distal end 38 of arm 39 contacts a corresponding receiver 13 or groove 57 of rail 55, distal end 38 may flex inwardly until end 38 passes under and/or through groove 57 or passes under and/or through receiver 13 to fixedly engage mechanism 35 to float 10. Arm 39 may further comprise a latch surface 40 designed to snapped onto, etched on, disposed underneath or otherwise engaged with associated locking tab or projections of float 10 until latch surface 40 of arm 39 fixedly engages member 35 and associated float 10 (so that float 10 can no longer slide along rail 55).
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(29) Rail 55 in this embodiment may comprise one or more elongate members configured to slidably receive and guide both float 10 and mechanism 35 when assembled together and in assembly 18 in toilet 10. As seen in
(30) As such, the predetermined height setting of float 10 is maintained as required. Rail 55 may therefore comprise a vertical positioning groove 58 (see
(31) When assembled together on rail 55, both mechanism 35 and float 10 may be slidably movable between one or more fixed positions along rail 55, the fixed positions being defined by notches, teeth, projections or the like of grooves 58 and/or 57. In some embodiments such as
(32) In other embodiments, once arms 39 are caused to flex inwardly and snap into proper orientation and position relative to float 10 and rail 55, mechanism 35 is fixedly engaged with float 10 so that the height setting of float 10 in accordance with relevant code.
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(35) Further, mechanism 35 further comprises guide receiving window 41 defined between two opposing edges of mechanism 35 disposed on the forward mating surface. Window 41 is configured so that guide 11 can pass therethrough as mechanism 35 is slidably received by pocket 22. It should be further mentioned that members 36 (e.g. locking members, teeth, projection, or the like) are positioned adjacent or near the forward mating surface of mechanism 35 and window 41 substantially parallel with base 37. As can be seen, when arms 39 are fixedly engaged in a locked position as seen in
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(37) Furthermore, to maintain the desired height of float 10b with respect to guide 55b, locking projections or teeth 32b of mechanism 35b communicate with groove or projection 57b by being seated upon, coupling, or otherwise contacting each other so that tooth 32b is incapable of moving passed projection 57b. In this respect, lock mechanism 35b effectively fixedly engages float 10b to its desired position on rail 55b ensuring that associated assembly 18 is code compliant.
(38) In this respect, bias arm 39b, similar to bias arm 39 and all other bias arms described herein, may be constructed and shaped with a lower elbow bend that extends from the upper portion of mechanism 35b towards float 10b when assembled. Arms 39b (and all other similarly described arms herein) may be constructed from substantially resilient yet flexible material(s) so that bias arms associated with any of the lock mechanisms described herein are capable of flexing as required for the respective engagement scheme.
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(40) It should be noted that the designation b associated with the embodiments of
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(42) Similar to previously described embodiments, mechanism 135 is slidably received by float 110 through pocket 122. Once assembled and float 110 has been positioned along rail 155 at its desired height setting, mechanism 135 may fixedly engage float 110 on rail 155 by flexing arms 139 into its fixed position with respect to tab 104. Locking lever surfaces 172 and 174 of arm 170 may also be engaged with float 110 to further reinforce the fixed engagement of float 110 with respect to rail 155. Accordingly, arm 170 is an additional feature through which mechanism 135 can securely engage float 110 with rail 155 by providing an additional, distinct fastening point above float 110.
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(44) Arm 239 may extend substantially downward from mechanism 235's upper surface until bending and substantially rising back up thereby forming latch or flange surface 238 disposed in front of corresponding flange surface 229. Flange surface 229 may be similar in construction and scale as corresponding surface 238. This elbow of arm 239 provides a bias force that causes arm 239 to naturally return to a pre-flex position (e.g. spring back into place) if a pushing force similar to the arrow of
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(47) As can be seen, mechanism 335 comprises a plurality of coupling surfaces 338 configured to fixedly engage with associated grooves 357 of rail 355. Arm 339 is configured to flex when the forward face of surface 338 is contacted since arm 339 can translate into the space positioned in the pocket formed by handle 329. Specifically, each of surfaces 338 are designed to grasp onto and substantially encircle corresponding projections or tab of groove 357 in order fixedly engage mechanism 335 to rail 355. Surface 338 form a shoulder or flange surface and arm 339 may comprise a bias force that causes a resistance force to be delivered from surface 338 when groove 357 contacts surface 338. Further, surfaces 338 may also flex laterally towards each other to clamp or otherwise grasp or snap onto groove 357 in a fixed engagement.
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(51) Mechanism 535 may optionally comprise a stop tab 533 positioned adjacent to or near the forward mating face of mechanism 535 and above each of teeth 532 so that after mechanism 535 has been fixedly engaged with float 510 and rail 555, tab 533 maintains float 510 and mechanism 535 together in fixed engagement. In this respect, tab 533 is configured so that it projects from the forward mating surface of mechanism and is aligned in the same or similar plane as arm 539 so that it can prevent arm 539 from slipping out of fixed engagement with float 510.
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(54) Many alterations and modifications may be made by those having ordinary skill in the art without departing from the spirit and scope of the embodiments disclosed and described herein. Therefore, it is understood that the illustrated and described embodiments have been set forth only for the purposes of examples and that they are not to be taken as limiting the embodiments as defined by the following claims. For example, notwithstanding the fact that the elements of a claim are set forth below in a certain combination, it must be expressly understood that the embodiments include other combinations of fewer, more or different elements, which are disclosed above even when not initially claimed in such combinations.
(55) The definitions of the words or elements of the following claims are, therefore, defined in this specification to not only include the combination of elements which are literally set forth. It is also contemplated that an equivalent substitution of two or more elements may be made for any one of the elements in the claims below or that a single element may be substituted for two or more elements in a claim. Although elements may be described above as acting in certain combinations and even initially claimed as such, it is to be expressly understood that one or more elements from a claimed combination can in some cases be excised from the combination and that the claimed combination may be directed to a subcombination or variation of a subcombination(s).
(56) Insubstantial changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalently within the scope of the claims. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements. The claims are thus to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted and also what incorporates the essential idea of the embodiments.
(57) What has been described above includes examples of one or more embodiments. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the aforementioned embodiments, but one of ordinary skill in the art may recognize that many further combinations and permutations of various embodiments are possible. Accordingly, the described embodiments are intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term includes is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term comprising as comprising is interpreted when employed as a transitional word in a claim.