Acoustic reflectors
09653063 ยท 2017-05-16
Assignee
Inventors
Cpc classification
B29K2009/00
PERFORMING OPERATIONS; TRANSPORTING
B29C39/003
PERFORMING OPERATIONS; TRANSPORTING
B29K2083/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An acoustic reflector comprises a shell surrounding a solid elastomeric core free of joints. The shell transmits acoustic waves incident on the surface of the shell partially into the core to be focused and reflected from an area of the shell located opposite to the area of incidence so as to provide a reflected acoustic signal output from the reflectorpartially around the circumference of the shell and to combine constructively with the reflected acoustic signal output. The ratio of the speed of sound wave transmission in the shell to the average speed of the wave transmission in the core is preferably in the range of 2.74 to 3.4 best results being in the range of 2.74 to 2.86 inclusive.
Claims
1. An acoustic reflector comprising a shell surrounding a core, said shell comprising one or a plurality of acoustic windows through which acoustic waves incident on the surface of the shell are transmitted into the core, and in which acoustic waves entering the core are reflected from the shell opposite the window(s) back towards and through the window(s) and in which the core is a solid and in which the core is a solid join-free moulded butyl or silicon elastomer material and the shell comprises aluminum or an aluminum alloy and wherein the shell comprises two halves having rims around their edges, the rim of each half comprising upstanding portions overlapping one another form a joint therebetween.
2. An acoustic reflector according to claim 1 in which the rim of each half comprises one or more upstanding portions forming a tongue(s) and one or more groove(s) and in which the tongues of each half engage with the grooves of the other half.
3. An acoustic reflector according to claim 2 in which the shell comprises two halves having a tongue and groove joint between the halves, and wherein the halves are identical, with each half comprising alternating grooves and tongues disposed in turn around the rim of the shell and each tongue is of equal length to a groove.
4. An acoustic reflector according to claim 1 in which the reflector is cylindrical and comprises a central rod acting as the core surrounded by an elongate tubular shell.
5. An acoustic reflector according to claim 4 attached to an underwater pipe section.
6. An acoustic reflector according to claim 1 which is toroidal.
7. An acoustic reflector according to claim 1 mounted on an underwater object as a scouring monitor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will be described, by way of example only, with reference to the accompanying drawings in which:
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DETAILED DISCUSSION OF EMBODIMENTS
(23) Referring to
(24) Acoustic waves 18, transmitted from an acoustic source (not shown), are incident as shown the outside wall 14 of shell 12. The shell has acoustic transmission window 20, its exact diameter being dependent on the diameter of the shell, acoustic waves incident on this window 20 are transmitted through shell 12 and into core 16.
(25) The incident acoustic wave striking windows 20 pass through the shell the shell 12 into core 16: to be focused a focal point 26 on the inside of shell 12 opposite window 20 to be reflected back to the window.
(26) A portion of the incident waves 18 is coupled into the shell 12 and generates both elastic and transverse waves 30 which are guided within the shell 12 around its circumference. The strongest waves are the elastic ones. For reflectors in accordance with this invention, for certain frequencies, the elastic waves travelling around the shell wall 12 and the reflected acoustic arriving at the focal point 26 through the core are in phase with each other and combine constructively, to provide a further enhanced reflected acoustic signal output from the focal point along the axis of the reflector providing a strong response 32.
(27) 25% glass fibre reinforced polyphthalamide immersed in sea water has a very wide single acoustic window, aluminium and aluminium alloys on the other hand have a relatively narrow acoustic window either side of an orthogonal axis through the shell, in the direction of an incoming acoustic wave. If a tangent to the surface of the shell makes an angle of less than 65 with the orthogonal, incident waves will be reflected and not absorbed. However, if the tangent makes and angle of less than about 65 there is a second quite wide acoustic window, concentric with the first thorough which acoustic wave can enter the shell. This is shown in
(28) Acoustic waves 18, transmitted from an acoustic source (not shown), are incident as shown the outside wall 14 of shell 12. The shell has an annular transmission window 20, its exact diameter being dependent on the diameter of the shell, acoustic waves incident on this window 20 are transmitted through shell 12 and into core 16.
(29) Aluminum and its alloys have a wide angle transmission window of about 40 to 50, meaning that 50% of the energy in any acoustic wave striking the surface at an angle of about 25 (corresponding to a tangent of 65) to 70 will pass into the aluminium shell. This region is shown as the annular window 20 as shown in
(30) The incident acoustic wave striking windows 20 and 22 pass through the shell the shell 12 into core 16. The incident acoustic wave that passes through window 20 follows an annular cross sectioned path 24 to be focused a focal point 26 on the inside of shell 12 opposite window 22. Acoustic waves that striking central window 22 follow a central path 28 to the focal point 26. The acoustic waves that have passed through windows 22 and 22 are reflected back along the central path 28.
(31) A portion of the incident waves 18 is coupled into the shell 12 and generates both elastic and transverse waves 30 which are guided within the shell 12 around its circumference. The strongest waves are the elastic ones. Where the materials which form the shell 12 and the core 16 are in accordance with this invention, for certain frequencies, the elastic waves travelling around the shell wall 12 and the reflected acoustic arriving at the focal point 26 through the core are in phase with each other and combine constructively, to provide a further enhanced reflected acoustic signal output from the focal point along path 28 providing a strong response 32.
(32) If RTV12 is used as a core material with an aluminium or aluminium alloy shell the ratio of the acoustic wave speed in the shell to that of the core is about 6:1.
(33) In
(34) The inside 52 of hole 48, corresponding to the inner wall 44 of the shell 42 is of a smaller diameter than the outside 54 corresponding to outer wall 45 of shell 42.
(35) A plug 50 fills the hole 48 and is a tight fit therein. The plug 50 decreases in diameter from the outside of the hole 54 to the inside 52. The hole 48, rather than being tapered uniformly, has steps 64 formed it its side 58. The plug 50 has corresponding steps 62 in its side wall 60. The stepped portions 60 and 62 have small interfering tabs, which, when the plug is rotated rapidly, melt and form a friction weld 65 between the stepped potions 60 and 62. In this example an eye fitting 66 is provided on the outside surface of the plug enabling the acoustic reflector to be fixed to a post, stanchion, pier or other underwater object.
(36) The core 46 is initially rough filled with core material through hole 48. As the core material is allowed to cure, any shrinkage cracks will appear. The core material is then topped up with further core materialslightly overfillingand again allowed to cure. Excess core material is removed and the plug 50 is inserted. In this example the plug 50 is made of aluminium as is shell 42, this eliminates any interference with the acoustic signal transmitted around the shell. Friction welding of the plug 50 in hole 48 is possible, and this is done by rapidly rotating the plug 50, melting the tabs on stepped portions 60 and 62 causing a friction weld 65 to form between the stepped potions 60 and 62. If the plug and shell are of dissimilar materials, the tabs would be omitted and the plug may be constructed in a way to be hammered and glued into place. Once in water, water pressure will tend to keep the plug in place.
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(39) The RTV12 for the core 16 is initially poured into an internally spherical mould of the right dimensions for the intended application and cured. The mould is overfilled leaving a sprue to reduce the opportunity for fissures to form. The sprue is removed and the moulded cured sphere of RTV12 checked for defects and placed in a refrigerator and left to ensure that it reaches a uniform temperature, below that at which the reflector is intended for use.
(40) Subsequently the RTV 12 core is taken from the refrigerator and placed in one of the hemispheres, say 704. The other hemisphere, say 702, is then placed over the core 16 with the tongue 706 of hemisphere 702 engaging within the groove 714 in the other hemisphere 704. This can be seen in more detail in
(41) As seen in
(42) Once the core has fully reached ambient temperature, say after 24 hours, the vent 712 is sealed with resin. As in this case the core is an elastomer, its expansion will ensure that it bears on the inner wall shell all around its surface, with no gaps.
(43) The same principle can be applied to other combinations of materials. A particularly useful combination is that of an aluminium or aluminium alloy shell and an RTV 12 elastomer core. The manufacturing process is identical to that described, save that the vent 712 is plugged with an aluminium (or aluminium alloy) pin spin welded in place.
(44) The cooling of the core and bringing it back to ambient is not an essential step in the manufacturing process but the inventors have found that minimising the trapped air in between the shell and core is desirable to ensure excellent acoustic coupling between shall and core, and including that step makes to resultant reflectors less prone to variation in performance due to minor variations in the core and shall dimensions within their normal manufacturing tolerances.
(45) An alternative hemispherical construction is shown in
(46) Another alternative hemispherical construction is shown in
(47) Tongues 742 and grooves 744, each of equal length, are provided around the rim 746 the hemispheres 733. Two pairs of tongues and grooves are provided in this instance, so that the rim is effectively divided into four equal length sections, each section in turn around the rim having a tongue or a groove. When the two hemispheres 733 are assembled together, tongues 742 of each of the hemisphere are received into grooves 744 in the other.
(48) The RTV12 for the core is prepared as described with reference to
(49) Finally, the vents 712 would be plugged using a pin, normally, in the same material as the shell glued using a two part epoxy resin glue.
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(51) Although an aluminium alloy shell is described with reference to
(52) If the construction of
(53) Reflectors of this kind have different frequency responses for different incident acoustic wave, and that frequency response depends on the thickness of the shell.
(54) For a 100 mm reflector with an RTV 12 core and 25% glass reinforced polyphthalamide shell, best frequency response is obtained at 450 KHz with a 7 mm thick shell in a 100 mm diameter reflector the minimum practical operational frequency is 250 KHz with a 4 mm shell. With a 2 mm shell, best operational frequency is 690 KHz. For a 200 mm diameter reflector best response is obtained at 120 KHz with an 8.8 mm shell thickness. Other point readings are 4.4 mm shell 100 KHz, 6.1 mm 150 KHz, 8.1 mm 180 KHz, 8.3 mm 210 KHz, 13.7 mm 250 KHz, 14.0 mm 300 KHz. The minimum practical operating frequency with a 200 mm reflector is about 90 KHz. For a 300 mm reflector minimum operational frequency is 50 KHz with a 9.8 mm reflector, other sample designs are 100 KHz 9.4 mm thickness, 150 KHz 7 mm, 200 KHz 5.5 mm, and 250 KHz 13.7 mm. At each wall thickness a number of harmonic responses are obtained at higher frequencies, this can be seen in more detail graphically in
(55) Reflectors according to the invention can be mounted on vertical cables suspended from an underwater buoy at sea, the cable itself being connected to a counterweight. A rope or the like tied to an eye mounted on the reflector can join the reflector to the vertical cable. This system can then be used to mark water objects or items of interest.
(56) In some circumstances, especially when the object to be marked is in a tidal region or area subjects to strong currents, excess strain can be imposed on the eye mounting on the plug by the interactions of the reflector with tidal and current movements, such that in extreme situations the any eye can break away. To avoid this, in
(57) Similar arrangements can be devised to enable the reflector is to be mounted against a vertical object, such as a stanchion or bridge pier, drilling platform leg.
(58) In
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(60) In operation the elongate acoustic reflectors of
(61) Although the elongate reflector in
(62) Acoustic waves transmitted from an acoustic source are incident on the external surface 642 of the reflector 640. Propagation of acoustic signals across the core 646 and around the wall 644 and the constructive interference at a point opposite the area of incidence has been described above. The materials are chosen such that the ratio of wave speeds around the core 646 in wall 644 to that through the core 656 is accordance with this invention.
(63) Toroidal reflectors have the advantage for some purposes in that stronger reflections can be obtained when interrogated from the side, compared with the top or bottom.
(64) In
(65) As scouring continues and the sea bed drops further as indicated by line 668, a second reflector is exposed, which may indicate that a potentially dangerous situation has developed and the underwater mounting of support item 660 may need urgent attention.
(66) Although four acoustic reflectors have been illustrated, more or less may be used to suit the relevant design criteria.
(67) A simple position indicating device is described in
(68) A sonar array 202 attached to a submersible addresses the acoustic reflector with a relatively wide band sonar transmission. This transmission will be reflected as described above. However, the frequency make-up of the reflected signal varies according to the diameter of the reflectors, the smaller reflectors providing a reflected acoustic wave 220 having generally higher frequencies than reflected acoustic waves 222 from the larger reflector 216. These signals can be analysed conventionally when received by the submersible, with the reflected acoustic waves' power and angles of incidence giving information concerning the distance of the reflectors 214 and 216 from the submersible. Knowledge of the dimensions of the trident 210, the length of arm 213 and upstanding arm 217 can be used to compute, very accurately the position of the submersible with respect to trident 210.
(69) This arrangement has one other interesting advantage. It is well know that short wavelength sonar signals attenuate much more rapidly than longer wavelength sonar signals. It is therefore clear that the reflected signal 222 from reflector 216 can be heard by the submersible at a much greater distance than the short wavelength reflected signals 220 from reflectors 214. Thus initial guidance of a submersible towards the target object marked by the trident 210 can be on the basis of the reflected acoustic signal 222 from reflector 216. As the submersible nears trident 210, reflections from the two smaller reflectors 214 will be obtained and final accurate steering of the submersible towards its objective achieved.
(70) A more sophisticated position indication system employing the present invention is discussed with reference to
(71) If now the field 312 is approached by a submersible 322 with sonar 324 emitting a signal 314 in a wide band, each of the reflectors (001, 002, 003 . . . 007) will respond with its corresponding binary number (001, 010, 011 . . . 111), characterised by the responses at each of the three frequencies.
(72) Analysis of the returned signals will identify the position of the submersible 322 with respect to each of the acoustic reflectors 001 . . . 007.
(73) It will be seen that transmission of a wide band signal in the way shown in
(74) Larger sets of acoustic reflectors to mark larger fields can built by using four or more frequencies, up to fifteen using four frequencies, thirty-one using five and so on.
(75) In the situation illustrated in
(76) Looking now at the second wave pattern, the patterns are identical save that the time lapse to the larger second reflection is longer, as a direct consequence of reflector 002 having a larger diameter than reflector 001. Looking at the third wave pattern the time separation of the two responses is even greater as a result of the greater diameter of reflector 003. This time lapse between the first reflection and the main reflection is characteristic, therefore, of each of the reflectors in the set and enables each member of the set to be uniquely identified. This approach using reflectors of different diameters is likely to be simpler in practice to use than the approaches illustrated in
(77) The applicants have found that use of acoustic reflectors of the kind described herein can provide the acoustic underwater equivalent of air borne chaff which is widely used to divert or confuse heat seeking missiles and the like which locate hot spots, such as engines on aircraft, by using infra-red guidance. Underwater the normal target seeking mechanism for submersibles is sonar.
(78) A system using the invention to disguise or protect a vessel in water comprises a plurality of passive acoustic reflectors according to the invention to be deployed into water around the vessel, wherein the acoustic reflectors are tuned to reflect sonar signals at specific acoustic frequencies perceived as a threat. The acoustic frequencies to which the acoustic reflectors are tuned may be the frequencies used by submersibles seeking a target using sonar, or the frequency of sound waves emitted by the vessel itself while travelling through water.
(79) The designed frequency at which reflectors of the kind described herein is a function of the diameter of the reflector and the thickness of the shell. Therefore, by designing these parameters, a system can be designed to deploy a large number of reflectors to reflect sonar signals at a particular frequency of concern. A system covering a wide spectrum can be designed by including reflectors operating at a number of different frequencies to counter a range of threats to a vessel.
(80) Systems of this kind can be used for protecting vessels against threats, say from a target seeking torpedo, which identifies potential targets by sonar sounding, of for rendering the vessel invisible to the sonar of submarines or ships or to so called dunking sonar systems. The system can also be used to mask the emitted acoustic signal of a vessel itself by scattering the emitted sound and allowing a vessel to leave port, for example, without being detected by acoustic listening devices.
(81) Systems of this kind can be very simple. For a surface ship a number of acoustic reflectors can be stored in a net and released when needed. The deployed reflectors can be linked together by cables or ropes or in nets as described above and recovered when the threat which led to deployment had been removed. In submarines the passive sonar reflectors according to this invention could be deployed through tubes.
(82) In some situations buoyancy may be an issue, with the reflectors tending to sink or rise to the surface of the water. If the reflector has a plug with an eye as described buoyancy aids can be attached to the eye to help counteract any tendency of the reflector to sink, similarly weights can be attached to counteract any tendency to rise to the surface, maintaining the reflector at the required level to disguise a vessel from unwelcome sonar detection.
(83) It has also been found that such sonar reflectors according to the invention can provide a simple method of measuring sonar operational performance on a ping by ping basis and to provide a realistic target mimics for operator training and exercise. Such sonar reflectors can be manufactured individually to have different responses, to provide different kinds of targets for training purposes.
(84) Ideal water conditions allow for sonar detection of an object (which could be a swimmer of submersible, for example) out to ranges of 800 m to 1000 m. However changes of temperature, salinity and suspended particulates can affect the range dramatically and conditions can change significantly in a very short time.
(85) Such sonar reflectors provide a consistent target strength which only varies as water conditions changes and do not require a shore power supply or batteries to operate making installation and maintenance substantially simpler. By deploying such a sonar reflector a suitable point at the desired range marker, for example, over the side of a small vessel with a suitable weight and other fixings supplied, it is possible to provide a training method for sonar detector operators. Alternatively by laying a trail of such reflectors on the sea-bed at regular intervals out to the maximum range of a deployed sonar, it is possible to calibrate the actual range over which the sonar can actually detect an object at that particular moment. The latter can be important in a security environment, where, say, the entrance to a harbour is being monitored, for is detection of an object is possible at the maximum range of the sonar, a swimmer will take at least 25 minutes to reach the harbour, if the underwater detection range is reduced the swimmer will be much closer, say 6 minutes away, before detection. This change in detection range makes all the difference between having a threat response team on the dockside or in the water.
(86) A particularly useful application of reflectors of the kind described in the invention is in the making of underground plastic or other non-metal pipes, particularly those used to carry gas for which currently there is no way of marking them, and which can only be found by trial and error. If when such a pipe is laid, or once laid is found, reflectors according to this invention can be buried close by the pipe. A low frequency ground penetrating acoustic wave will be reflected back from the reflectors and detected at the surface by an acoustic microphone, thus indicating the presence of the reflector and thus the pipe.
(87) One interesting possibility is to note that the acoustic wave velocity in butyl rubber and silicon elastomers is more temperature dependent than in less elastic materials, such as metals and ceramics. It is possible therefore to tune a core made of one of these materials carefully to the application in which it is to be used. A reflector to be deployed in deep ocean, which is colder than water near the ocean's surface, may use a less dense elastomer than one to be used in shallower water. In all the examples using butyl or silicon based elastomers in the core it is possible to increase the wave speeds in the elastomer by adding calcium carbonate to the elastomer before it cures. Thus, if in practice, the specific elastomer can be optimised for use in the core by altering the calcium carbonate content. The inventors have found that the practical maximum calcium carbonate in the elastomer is just over 30% by volume; at higher volumes the calcium carbonate attenuates the sound wave and significantly degrades the output.
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