Watermelon pouch
09650178 ยท 2017-05-16
Assignee
Inventors
Cpc classification
B65D33/2508
PERFORMING OPERATIONS; TRANSPORTING
B65D85/34
PERFORMING OPERATIONS; TRANSPORTING
B65D33/04
PERFORMING OPERATIONS; TRANSPORTING
B65D31/005
PERFORMING OPERATIONS; TRANSPORTING
B65D33/004
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D33/04
PERFORMING OPERATIONS; TRANSPORTING
B65D33/00
PERFORMING OPERATIONS; TRANSPORTING
B65D33/25
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A watermelon pouch designed with a gusseted floor to accommodate a large watermelon slice. The pouch provides an upwardly concave interior volume to orient and stabilize a watermelon for best presentation and least damage, and sturdy sidewalls to support the pouch and contained watermelon on a flat surface. The pouch is re-closable by a zip-lock seal and includes a handle for easy carrying. The watermelon pouch includes a transparent window to allow the consumer to view the watermelon slice inside the pouch, and the transparent window is framed by a graphical element to enhance the product's visual appeal.
Claims
1. A melon pouch for holding a slice of melon having upwardly extending edible flesh cradled below by a convex rind, comprising: an enclosure defining a volume for receiving at least a portion of a melon therein and having a front panel having a top edge, a straight bottom edge, and a first side edge and a second side edge extending from and forming first and second front panels corners of the straight bottom edge; a back panel substantially the same size as the front panel and positionable to extend along a plane parallel to the front panel and having a top edge, a straight bottom edge, and a first side edge and a second side edge extending from and forming first and second back panel corners of the straight bottom edge; a reinforced handle opening extending through the front panel and back panel proximate to the top edges and centered between the first and second side edges of the front and back panels, respectively; and a gusset having a front edge, a back edge, and first and second side edges forming first and second front gusset corners and first and second back gusset corners; wherein the bottom edge of the front panel is attached to the front edge of the gusset and the bottom edge of the back panel is attached to the back edge of the gusset, wherein an upper portion of the first side edge of the front panel is attached to an upper portion of the first side edge of the back panel defining a first side edge attachment and wherein an upper portion of the second side edge of the front panel is attached to an upper portion of the second side edge of the back panel defining a second side edge attachment, wherein the top edge of the front panel and the top edge of the back panel provide a separation defining an enclosure opening, wherein at least one of the front panel and back panel includes a transparent window wherein the window is at least partially framed by a graphic element, wherein the first front panel corner and the first front gusset corner are bonded along a bonding line traversing the corners to form a first bonded triangle segment; the second front panel corner and the second front gusset corner are bonded along a bonding line traversing the corners to form a second bonded triangle segment; the first back panel corner and the first back gusset corner are bonded along a bonding line traversing corners to form a third bonded triangle segment; and the second back panel corner and the second back gusset corner are bonded along a bonding line traversing the corners to form a fourth bonded triangle segment, wherein the first bonded triangle segment is bonded to the third bonded triangle segment along the first side edge to provide a first corner attachment between the first and third bonded triangles with a space between the first corner attachment and the first side edge attachment and the second bonded triangle is bonded to the fourth bonded triangle segment along the second side edge to provide a second corner attachment between the second and fourth bonded triangles with a space between the second corner attachment and the second side edge attachment, wherein the corners of the front panel and back panel extend downward to contact a substantially horizontal surface, and wherein when the slice of melon is received within the volume such that the rind extends downward and the flesh extends upward, the front panel and rear panel cooperate to extend substantially alongside the flesh to center the slice of watermelon therebetween and the gusset provides a substantially continuous support along the convex rind under a weight of the slice of melon when the bag is supported by the reinforced handle.
2. The apparatus of claim 1 wherein the gusset provides an upwardly concave surface in an interior of the volume for supporting a lower convex surface of a melon against portions of the bonding lines.
3. The apparatus of claim 1 wherein the enclosure opening is selectively sealable by a zip lock seal.
4. The apparatus of claim 1 wherein the gusset has a substantially rectangular periphery.
5. The apparatus of claim 1 wherein the graphic element is partially transparent.
6. The apparatus of claim 1 wherein the volume is sized to receive an eighth, quarter, third or half melon slice providing a hemi-ellipsoidal shape fully contained within the volume.
7. The apparatus of claim 1 wherein the graphic element is a simplified melon rind.
8. The apparatus of claim 1 wherein the enclosure is sized and adapted to support a slice of melon having a weight of at least 10 pounds.
9. The apparatus of claim 1 wherein the enclosure is made of a polymer material that substantially blocks water vapor transmission.
10. The apparatus of claim 1 wherein the enclosure provides an anti-fog surface.
11. The apparatus of claim 1 wherein the enclosure is made of an FDA approved food contact material.
12. The apparatus of claim 1 wherein the enclosure is made of at least one of a polyethylene terephthalate and a low-density polyethylene.
13. A method of packaging a slice of melon having upwardly extending edible flesh cradled below by a convex rind in a gusseted melon pouch comprising the following steps: constructing a melon pouch comprising: an enclosure defining a volume for receiving at least a portion of a melon therein and having a front panel having a top edge, a straight bottom edge, and a first side edge and a second side edge extending from and forming first and second front panels corners of the straight bottom edge; a back panel substantially the same size as the front panel and positionable to extend along a plane parallel to the front panel and having a top edge, a straight bottom edge, and a first side edge and a second side edge extending from and forming first and second back panel corners of the straight bottom edge; a reinforced handle opening extending through the front panel and back panel proximate to the top edges and centered between the first and second side edges of the front and back panels, respectively; and a gusset having a front edge, a back edge, and first and second side edges forming first and second front gusset corners and first and second back gusset corners; wherein the bottom edge of the front panel is attached to the front edge of the gusset and the bottom edge of the back panel is attached to the back edge of the gusset, wherein an upper portion of the first side edge of the front panel is attached to an upper portion of the first side edge of the back panel defining a first side edge attachment and wherein an upper portion of the second side edge of the front panel is attached to an upper portion of the second side edge of the back panel defining a second side edge attachment, wherein the top edge of the front panel and the top edge of the back panel provide a separation defining an enclosure opening, wherein at least one of the front panel and back panel includes a transparent window wherein the window is at least partially framed by a graphic element wherein the first front panel corner and the first front gusset corner are bonded along a bonding line traversing the corners to form a first bonded triangle segment; the second front panel corner and the second front gusset corner are bonded along a bonding line traversing the corners to form a second bonded triangle segment; the first back panel corner and the first back gusset corner are bonded along a bonding line traversing corners to form a third bonded triangle segment; and the second back panel corner and the second back gusset corner are bonded along a bonding line traversing the corners to form a fourth bonded triangle segment, wherein the first bonded triangle segment is bonded to the third bonded triangle segment along the first side edge to provide a first corner attachment between the first and third bonded triangles with a space between the first corner attachment and the first side edge attachment and the second bonded triangle is bonded to the fourth bonded triangle segment along the second side edge to provide a second corner attachment between the second and fourth bonded triangles with a space between the second corner attachment and the second side edge attachment, wherein the corners of the front panel and back panel extend downward to contact a substantially horizontal surface; and wherein when the slice of melon is received within the volume such that the rind extends downward and the flesh extends upward, the front panel and rear panel cooperate to extend substantially alongside the flesh to center the slice of watermelon therebetween and the gusset provides a substantially continuous support along the convex rind under a weight of the slice of melon when the bag is supported by the reinforced handle; and placing a melon slice within the melon pouch.
14. The method of claim 13 wherein the gusset provides an upwardly concave surface in an interior of the volume for supporting a low convex surface of a melon against portions of the bonding lines.
15. A melon pouch for holding a slice of melon having upwardly extending edible flesh cradled below by a convex rind, comprising: an enclosure defining a volume for receiving at least a portion of a melon therein and having a front panel having a top edge, a straight bottom edge, and a first side edge and a second side edge extending from and forming first and second front panels corners of the straight bottom edge; a back panel substantially the same size as the front panel and positionable to extend along a plane parallel to the front panel and having a top edge, a straight bottom edge, and a first side edge and a second side edge extending from and forming first and second back panel corners of the straight bottom edge; and a gusset having a front edge, a back edge, and first and second side edges forming first and second front gusset corners and first and second back gusset corners; wherein the bottom edge of the front panel is attached to the front edge of the gusset and the bottom edge of the back panel is attached to the back edge of the gusset, wherein an upper portion of the first side edge of the front panel is attached to an upper portion of the first side edge of the back panel defining a first side edge attachment with a first lower end and wherein an upper portion of the second side edge of the front panel is attached to an upper portion of the second side edge of the back panel defining a second side edge attachment with a second lower end, wherein the top edge of the front panel and the top edge of the back panel provide a separation defining an enclosure opening, wherein the first front panel corner and the first front gusset corner are bonded along a bonding line traversing the corners to form a first bonded triangle segment; the second front panel corner and the second front gusset corner are bonded along a bonding line traversing the corners to form a second bonded triangle segment; the first back panel corner and the first back gusset corner are bonded along a bonding line traversing corners to form a third bonded triangle segment; and the second back panel corner and the second back gusset corner are bonded along a bonding line traversing the corners to form a fourth bonded triangle segment, and wherein the first bonded triangle segment is bonded to the third bonded triangle segment along the first side edge and the second bonded triangle is bonded to the fourth bonded triangle segment along the second side edge wherein the first bonded triangle segment is bonded to the third bonded triangle segment at a first corner attachment with a first space arranged between the first lower end of the first side edge attachment and the first corner attachment that defines a first gap between the respective bondings of the first side edge attachment and the first corner attachment, and wherein the second bonded triangle segment is bonded to the fourth bonded triangle segment at a second corner attachment with a second space arranged between the second lower end of the second side edge attachment and the second corner attachment that defines a second gap between the respective bondings of the second side edge attachment and the second corner attachment.
16. A melon pouch for holding a slice of melon having upwardly extending edible flesh cradled below by a convex rind, the melon pouch comprising: front and back panels connected to each other at outer side edges and a floor that connects bottom portions of the front and back panels to each other and includes a gusset configured to fold inwardly when the melon pouch is not storing a melon to provide a relatively narrower floor and extend outwardly when the melon pouch is storing a melon to provide a relatively wider floor, a lower left corner including, a front left corner segment defined by a generally triangular area of bonding between a left portion of the front panel and a corresponding front portion of the gusset; a back left corner segment defined by a generally triangular area of bonding between a left portion of the back panel and a corresponding back portion of the gusset; a lower right corner including, a front right corner segment defined by a generally triangular area of bonding between a right portion of the front panel and a corresponding front portion of the gusset; a back right corner segment defined by a generally triangular area of bonding between a right portion of the back panel and a corresponding back portion of the gusset; a left attachment that attaches the front left corner segment and the back left corner segment to each other; and a right attachment that attaches the front right corner segment and the back right corner segment to each other wherein the left attachment is at a location that is spaced from upper and lower ends of the front left corner segment and the back left corner segment to form non-bonded air gaps therebetween, and wherein the right attachment is at a location that is spaced from upper and lower ends of the front right corner segment and the back right corner segment to form non-bonded air gaps therebetween.
Description
BRIEF DESCRIPTION OF THE VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(14) Referring to
(15) The volume 12 may be accessed through the top opening 20 formed by the top edges 28 of the front sidewall 14 and back sidewall 16. An upper portion of the front sidewall 14 and the back sidewall 16 may include a re-closable seal, such as a zip-lock seal 22, which seals the interior of the volume 12 when the zip-lock seal 22 is in the interlocked position. When the zip-lock seal 22 is in the disengaged position, the interior of the pouch or volume 12 is accessible through the top opening 20. The zip-lock seal 22 may be replaced with other types of seals known in the art, such as slider zip-lock seals, slide seals, zipper seals, and flip-top or tuck tops.
(16) The upper portion of the front sidewall 14 and the back sidewall 16 may also include a hole 24, respectively, forming a handle for the consumer to carry the pouch 10. The hole 24 forms a shape that is generally oblong, e.g., an elongated oval or rectangle, and generally sized to allow a consumer's fingers to fit through. The hole 24 is generally positioned in corresponding positions on the front sidewall 14 and the back sidewall 16 so that the hole 24 of the front sidewall 14 and back sidewall 16 are aligned when the top opening 20 of the pouch 10 is closed. The hole 24 may be located centrally between the left 32 and right 34 side edges of the front sidewall 14 and back sidewall 16. The hole 24 may be approximately three-fourths inches to one inch from the top edge to prevent the hole 24 from ripping through to the top edge 28. The hole 24 may be approximately three and one half inches long and one half inches wide to accommodate the consumer's fingers.
(17) A central area of the front sidewall 14 and the back sidewall 16 may include a transparent viewing window 26. For smaller sized pouches 10, the transparent window 26 may be generally centered in the front sidewall 14 and back sidewall 16. For example, the transparent window 26 may be located approximately two inches to three inches from the top edge 28 of the pouch 10 and two inches to three inches from the bottom edge 30 of the pouch 10. Alternatively, for larger sized pouches 10, the transparent window 26 may not be equidistance from the edges and be positioned off-center in the front sidewall 14 and back sidewall 16. For example, the transparent window 26 may be located approximately two inches to three inches from the top edge 28 of the pouch and six inches to seven inches from the bottom edge 30 of the pouch.
(18) The transparent window 26 generally provides a half-circular or crescent shape to resemble a watermelon slice. However, the transparent window 26 may take any desired shape, such as a circular or rectangular shape. The transparent window 26 of the front sidewall 14 and the back sidewall 16 are generally positioned in corresponding positions so that the window 26 of the front sidewall 14 and the back sidewall 16 are aligned when the window 26 is being viewed from a front or back side. The transparent window 26 may have a height of two inches to four inches, at its widest point, depending on the size of the pouch 10. The transparent window 26 may have a length of eleven inches to seventeen inches that generally extends the length of the pouch 10. It is contemplated that the transparent window 26 may only be found at one of the front sidewall 14 and the back sidewall 16 instead of in both sidewalls. The transparent window 26 allows the contents of the pouch 10 to be seen easily so that the consumer can view the watermelon slice and select the desired product based on factors such as ripeness.
(19) It is contemplated that the from sidewall 14 and the back sidewall 16 may contain additional artwork or graphics 54 which may resemble a watermelon slice, such as the rind and part of the watermelon flesh, so that the artwork frames the window 26. In this respect, the consumer is immediately aware of the contents of the pouch 10. The areas of the sidewalls 14, 16 framing the transparent window 26 may be partially transparent to better highlight the colors of the contained watermelon slice 52, and still allowing the watermelon slice 52 to be visible.
(20) The front sidewall 14 and the back sidewall 16 may include product information such as the pouch's contents and other artwork, graphics, or logos to attract the consumer to the product. The bottom wall 18 of the pouch 10 may include required information, such as nutritional facts, recycling information, or a universal product code (UPC) for price scanning. It is contemplated that the information or graphics provided on the bottom wall 18, front sidewall 14, and back sidewall 16 may be interchanged or supplemented as desired.
(21) As seen in
(22) As seen in
(23) As shown in
(24) A plastic material is provided forming the pouch 10. The plastic material may be one or more layers or combinations of the following plastic materials: polyethylene terephthalate (PET), polyethylene (PE), low-density polyethylene (LDPE), high-density polyethylene (HDPE), linear low density polyethylene (LLDPE), polyvinyl chloride (PVC), polystyrene (PS), and polypropylene (PP). The plastic material is generally a heavy duty material so that the material will not deteriorate easily when exposed to water or food, and is not easily ripped, torn or punctured. The material is strong enough to withstand the weight of watermelon slices, and may support at least ten pounds or alternatively at least fifteen pounds of weight.
(25) Certain features of the plastic material help maintain the viability of the contained watermelon slices. A film may be added to the plastic material to increase the performance characteristics of the pouch 10. Some of the performance characteristics of the plastic material and/or film may include a substantially zero water-vapor transmission rate to prevent contaminants to permeate through the pouch 10. The plastic material and/or film may also have a low oxygen transmission rate while maintaining the oxygen level at or above two percent during a thirteen day self-life of the watermelon. Also, the plastic material and/or film may be recyclable. Also, the plastic material and/or film may be anti-fog so that the contents may be easily seen through the transparent window 26. An example anti-fog coating is Food Grade Anti-Fog Coating 2098-39-6 available from Hydromer of New Jersey USA. The food contact surfaces of the pouch 10 are also FDA-approved materials, as provided by The U.S. Food and Drug Administration, www.fda.gov, hereby incorporated by reference. Moreover, the food contact surfaces may also be materials approved by The United States Department of Agriculture (USDA) Food and Safety and Inspection Service, as provided by www.fsis.usda.gov, hereby incorporated by reference, and/or The National Sanitation Foundation, as provided by www.nsf.org, hereby incorporated by reference.
(26) It is contemplated that the hole 24 may be reinforced by additional plastic, to prevent the plastic material from ripping. It is also contemplated that a thicker plastic material may be used at an upper end of the pouch 10 containing the hole 24, while a thinner plastic may be used for the rest of the pouch 10.
(27) As seen in
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(31) In operation, as seen in
(32) The interior volume 12 contains an upwardly concave surface formed by the bottom wall 18 and diagonal bonding lines 106, 108, 110, 112 for receiving a lower convex surface of the hemi-ellipsoidal watermelon slice 52 therein and against portions of the diagonal bonding lines 106, 108, 110, 112. The volume 12 cradles and centers the watermelon slice 52 so that it is stable and well-supported. The pouch 10 may hold halves, quarters, or eighths slices of a watermelon with rind. The pouch 10 may also hold other sized slices and slices of watermelon without rind. It is contemplated that the watermelon slice 52 would be inserted into the pouch 10 so that the rind is at the bottom of the pouch and the flesh is situated above the rind. However, the watermelon slice 52 may be inserted into the pouch 10 in any orientation. It is contemplated that the watermelon slice 52 may shift during transport.
(33) When the product is placed on display for retail, the transparent window 26 allows the consumer to see the flesh of the watermelon slice 52 and determine if the watermelon slice 52 is ripe by its color and appearance. The rind is generally positioned outside of the transparent window 26 so that it cannot be seen. The opaque areas of the pouch 10 hide any imperfections existent in the rind, and also any watermelon juice which has accumulated at the bottom of the pouch 10. The transparent window 26 is framed by graphics 54 which are colored to correspond with the real watermelon slice 52 inside. The graphics 54 may be partially transparent to highlight the colors of the watermelon slice 52 inside. This visual representation allows the consumer to get an immediate sense of the contents. It also provides uniformity and visual appeal to the product.
(34) When the consumer removes the watermelon slice 52 from the pouch 10, he or she may cut off or consume the desired amount. Then the remaining amount of watermelon slice 52 may be reinserted into the watermelon pouch 10 and resealed by zip-lock seal 22 for future consumption.
(35) Certain terminology is used herein for purposes of reference only, and thus is not intended to be limiting. For example, terms such as upper, lower, above, and below refer to directions in the drawings to which reference is made. Terms such as front, back, rear, bottom and side, describe the orientation of portions of the component within a consistent but arbitrary frame of reference which is made clear by reference to the text and the associated drawings describing the component under discussion. Such terminology may include the words specifically mentioned above, derivatives thereof, and words of similar import. Similarly, the terms first, second and other such numerical terms referring to structures do not imply a sequence or order unless clearly indicated by the context.
(36) When introducing elements or features of the present disclosure and the exemplary embodiments, the articles a, an, the and said are intended to mean that there are one or more of such elements or features. The terms comprising, including and having are intended to be inclusive and mean that there may be additional elements or features other than those specifically noted. It is further to be understood that the method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
(37) It is specifically intended that the present invention not be limited to the embodiments and illustrations contained herein and the claims should be understood to include modified forms of those embodiments including portions of the embodiments and combinations of elements of different embodiments as come within the scope of the following claims. All of the publications described herein, including patents and non-patent publications, are hereby incorporated herein by reference in their entireties.