METHOD FOR SELF-REGULATION OF A SYSTEM
20170128927 ยท 2017-05-11
Assignee
Inventors
- Dominik GARELLA (Wiesloch, DE)
- Viviana SILVA (Limburgerhof, DE)
- Tobias Lang (Dossenheim, DE)
- Javier GARCIA PALACIOS (Koeln, DE)
Cpc classification
B01J2523/00
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/0892
PERFORMING OPERATIONS; TRANSPORTING
B01J37/03
PERFORMING OPERATIONS; TRANSPORTING
B01J8/001
PERFORMING OPERATIONS; TRANSPORTING
B01J8/42
PERFORMING OPERATIONS; TRANSPORTING
B01J8/087
PERFORMING OPERATIONS; TRANSPORTING
C07C209/36
CHEMISTRY; METALLURGY
B01J2208/00017
PERFORMING OPERATIONS; TRANSPORTING
B01J23/002
PERFORMING OPERATIONS; TRANSPORTING
B01J2523/00
PERFORMING OPERATIONS; TRANSPORTING
B01J35/33
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/0871
PERFORMING OPERATIONS; TRANSPORTING
B01J8/1836
PERFORMING OPERATIONS; TRANSPORTING
B01J19/087
PERFORMING OPERATIONS; TRANSPORTING
B01J37/088
PERFORMING OPERATIONS; TRANSPORTING
B01J2208/065
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J23/00
PERFORMING OPERATIONS; TRANSPORTING
B01J8/00
PERFORMING OPERATIONS; TRANSPORTING
B01J8/42
PERFORMING OPERATIONS; TRANSPORTING
B01J8/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a method for self-regulation of a system comprising the steps of: (I) utilizing a magnetic field to transport magnetizable and/or magnetic particles out of a control volume or to localize said particles in the control volume, (II) changing magnetic properties of the magnetizable and/or magnetic particles, which are ferromagnetic or paramagnetic, in the control volume by changing a temperature Tp of the magnetizable and/or magnetic particles or by changing the composition of the magnetizable and/or magnetic particles.
Claims
1-18. (canceled)
19. A method for self-regulation of a system, the method comprising: (I) utilizing a magnetic field to transport magnetizable and/or magnetic particles out of a control volume or to localize said particles in the control volume, wherein the magnetizable and/or magnetic particles: a. are localized in the control volume by the magnetic field, when said particles have ferromagnetic properties, and transported out of the control volume by a flowing fluid or gravity, when said particles have paramagnetic properties, or b. are transported out of the control volume by the magnetic field, when said particles have ferromagnetic properties, and are localized in the control volume, when said particles have paramagnetic properties, and (II) changing magnetic properties of the magnetizable and/or magnetic particles, which are ferromagnetic or paramagnetic, in the control volume by changing a temperature Tp of the magnetizable and/or magnetic particles or by changing the composition of the magnetizable and/or magnetic particles, wherein at least one chemical reaction is carried out in the control volume.
20. The method according to claim 19, wherein the magnetic field is a moving magnetic field.
21. The method according to claim 19, wherein the temperature Tp increases and the magnetizable and/or magnetic particles are transported out of the control volume when their temperature Tp is higher than their Curie temperature Tc.
22. The method according to claim 19, wherein the at least one chemical reaction is an exothermic reaction.
23. The method according to claim 22, wherein the temperature Tp increases and at least part of the energy for elevating the temperature Tp is liberated by the exothermic reaction.
24. The method according to claim 19, wherein the temperature Tp decreases and the magnetizable and/or magnetic particles are transported out of the control volume when their temperature Tp is lower than their Curie temperature Tc.
25. The method according to claim 19, wherein the at least one chemical reaction is an endothermic reaction.
26. The method according to claim 25, wherein the temperature Tp decreases and at least part of the energy emitted by the magnetizable and/or magnetic particles is utilized for carrying out the endothermic reaction.
27. The method according to claim 19, wherein the magnetizable and/or magnetic particles catalyze the at least one chemical reaction or comprise a catalytically active material.
28. The method according to claim 19, wherein the magnetizable and/or magnetic particles are a reactant or a product of the at least one chemical reaction or comprise a reactant or a product of the at least one chemical reaction.
29. The method according to claim 19, wherein once transported out of the control volume the magnetizable and/or magnetic particles are cooled or heated and/or regenerated and recycled into the control volume.
30. The method according to claim 19, wherein the composition of the magnetizable and/or magnetic particles changes by the at least one chemical reaction changing an oxidation state of at least one component of the magnetizable and/or magnetic particles.
31. The method according to claim 19, wherein the control volume is part of a fixed bed reactor, an expanded bed reactor, a fluidized bed reactor or a suspension reactor.
32. The method according to claim 19, wherein the at least one chemical reaction is a hydrogenation.
33. The method according to claim 19, wherein a difference between the Curie temperature Tc of the magnetizable and/or magnetic particles and a reaction temperature Tr of the at least one chemical reaction is not more than 150 K.
34. The method according to claim 22, wherein the exothermic reaction is carried out at a control reaction temperature Tcr which is lower than a threshold temperature Tt, the Curie temperature Tc of the magnetizable and/or magnetic particles has been adjusted such that the Curie temperature Tc of the magnetizable and/or magnetic particles is higher than the reaction temperature Tr and lower than the threshold temperature Tt and a difference between the Curie temperature Tc of the magnetizable and/or magnetic particles and the threshold temperature Tt is not more than 20 C. and the magnetic properties of the magnetizable and/or magnetic particles only change when the reaction temperature Tr, which is initially equal to the control reaction temperature Tcr, increases causing the temperature Tp of the magnetizble and/or magnetic particles to increase and the temperature Tp of the magnetizable and/or magnetic particles to exceed the Curie temperature Tc.
35. The method according to claim 23, wherein the exothermic reaction is carried out at a control reaction temperature Tcr which is lower than a threshold temperature Tt, the Curie temperature Tc of the magnetizable and/or magnetic particles has been adjusted such that the Curie temperature Tc of the magnetizable and/or magnetic particles is higher than the reaction temperature Tr and lower than the threshold temperature Tt and a difference between the Curie temperature Tc of the magnetizable and/or magnetic particles and the threshold temperature Tt is not more than 20 C. and the magnetic properties of the magnetizable and/or magnetic particles only change when the reaction temperature Tr, which is initially equal to the control reaction temperature Tcr, increases causing the temperature Tp of the magnetizble and/or magnetic particles to increase and the temperature Tp of the magnetizable and/or magnetic particles to exceed the Curie temperature Tc.
36. The method according to claim 30, wherein the exothermic reaction is carried out at a control reaction temperature Tcr which is lower than a threshold temperature Tt, the Curie temperature Tc of the magnetizable and/or magnetic particles has been adjusted such that the Curie temperature Tc of the magnetizable and/or magnetic particles is higher than the reaction temperature Tr and lower than the threshold temperature Tt and a difference between the Curie temperature Te of the magnetizable and/or magnetic particles and the threshold temperature Tt is not more than 20 C. and the magnetic properties of the magnetizable and/or magnetic particles only change when the reaction temperature Tr, which is initially equal to the control reaction temperature Tcr, increases causing the temperature Tp of the magnetizble and/or magnetic particles to increase and the temperature Tp of the magnetizable and/or magnetic particles to exceed the Curie temperature Tc.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0066] Operative examples of the invention are shown in the figures and will be more particularly described in the description which follows.
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079] A second fluidized bed la shown in
[0080]
[0081] In accordance with
[0082]
[0083] In
[0084]
[0085] A fourth fluidized bed 1c shown in
[0086]
[0087] In accordance with
[0088]
[0089] An endothermic reaction is carried out in a third batch reactor 27b, shown in
[0090] In addition to the embodiments of
Example 1 Production of a Solid for Use in Magnetic Particles
[0091] Three samples, M1, M2 and M3, were produced in different ways. All samples comprised iron oxide, copper oxide and nickel oxide. All samples consisted of 67.3% by weight of Fe.sub.2O.sub.3, 20.11% by weight of CuO and 12.59% by weight of NiO. To produce M1, the components Fe.sub.2O.sub.3, CuO and NiO were mixed in the stated ratio, milled in a mortar and calcined at 900 C. for 9 hours. To produce M2, NiCO.sub.3.2Ni(OH).sub.2, CuCO.sub.3.Cu(OH).sub.2 and Fe(NO.sub.3).sub.3.9H.sub.2O were milled, dried, initially at 120 C. for 16 hours then at 150 C. for 16 hours, and subsequently thermally decomposed, at 250 C. for 2 hours, then at 400 C. for 2 hours and then at 550 C. for 2 hours, to retain the corresponding oxides. The sample was then calcined at 900 C. for 9 hours. To produce M3, the corresponding metal hydroxides were co-precipitated with KOH at a pH of 10 and a temperature of 80 C. The sample was then dried at 100 C. for 16 hours and calcined at 350 C. for 4 hours. In order to enhance the hardness of the samples, all materials were tabletted and subsequently milled to a particle size of between 100 m and 300 m.
Example 2 Catalytic Activity of the Magnetic Particles
[0092] The catalytic activity of samples M2 and M3 was analyzed. To this end, in each case 2.5 g of a sample were charged to a glass bottle and 90 g of nitrobenzene and 90 g of aniline were added thereto. The mixture was purged with nitrogen in an autoclave and subsequently heated to 130 C. under 35 bar of hydrogen pressure and with stirring at 200 rpm. As soon as the temperature of 130 C. was reached, the stirring speed was increased to 1300 rpm in order to start the reaction.
[0093] The results are shown in
Example 3 Changing the Magnetic Properties of Magnetic Particles
[0094] In order to observe the magnetic properties of the samples qualitatively, a pendulum experiment was carried out. A pendulum of non-magnetic material was filled with magnetic sample material. The pendulum was displaced from its rest position using a magnetic field generated by a permanent magnet. The pendulum displaced from its rest position was heated with hot air at a temperature of 600 C. generated by a gas burner. The temperature of the sample was continuously measured with a thermocouple which simultaneously served as a pendulum mounting. The temperature of the permanent magnet was assumed to be constant.
[0095] As soon as the Curie temperature of the sample material had been exceeded due to the heating with hot air, the sample material lost its magnetic properties and the pendulum returned to its rest position since it was no longer influenced by the permanent magnet. The temperature profile over time tin minutes for sample M1 is shown in
[0096] Disengagement of the pendulum from the permanent magnet in this manner is successful when the Curie temperature of the sample material is approximately between 350 C. and 400 C. Sample M2 could not be disengaged from the permanent magnet by supplying heat as described and the Curie temperature of sample M2 was determined as 540 C. by alternative methods of measurement.
[0097] Sample M3 showed no magnetic properties toward the permanent magnet and was not attracted to the permanent magnet.
[0098] The Curie temperature of sample M2 was quantitatively determined by thermogravimetric analysis using a permanent magnet, dynamic differential calorimetry and a high-frequency inductance measurement.
[0099] Depending on the manner of production, the three samples M1, M2 and M3 exhibited different magnetic properties. It was possible to influence the Curie temperature of the solids produced. Furthermore, M1 and M2 were calcined again at a higher temperature which made it possible to influence the Curie temperatures. The reduction in the Curie temperature achieved by calcining resulted from restructuring processes in the sample.
Comparative Example 1 Production of Aniline
[0100] The production of aniline from nitrobenzene is carried out using a copper catalyst as described in WO 2010/130604 A2 for example. The exothermic reaction is carried out in a fluidized-bed reactor with internal heat exchanger. A fluid comprising hydrogen as reactant flows through the fluidized bed. The nitrobenzene is injected into the fluidized bed in liquid form. Heat transfer is the limiting factor when the reaction is carried out in this way.
Example 4 Production of Aniline
[0101] The reaction is carried out as in comparative example 1, but a magnetically enhanced fluidized bed is employed in place of a fluidized-bed reactor with internal heat exchanger and the catalyst is comprised in magnetic catalyst particles. The Curie temperature Tc of the magnetic catalyst particles is 350 C. When the magnetic particles have a temperature lower than their Curie temperature, the magnetic particles are localized in the fluidized bed with the aid of an applied magnetic field. When the magnetic particles in the fluidized bed are heated to a temperature higher than their Curie temperature, the magnetic particles are discharged from the fluidized bed with the fluid phase. This discharges heat and catalyst mass from the fluidized bed with the magnetic particles. Here, the amount of heat discharged is self-regulating since more heat is discharged the more magnetic particles are heated to a temperature higher than their Curie temperature Tc.
LIST OF REFERENCE NUMERALS
[0102] 1 first fluidized bed
[0103] 1a second fluidized bed
[0104] 1b third fluidized bed
[0105] 1c fourth fluidized bed
[0106] 2 first portion of magnetizable and/or magnetic particles at a temperature Tp2 lower than the Curie temperature Tc of the particles
[0107] 3 second portion of magnetizable and/or magnetic particles at a temperature Tp3 higher than the Curie temperature Tc of the particles
[0108] 4 fluid phase
[0109] 5 magnet coil
[0110] 6 reactor wall
[0111] 7 flow direction of the fluid phase 4
[0112] 8 direction of movement of the second portion 3 of the magnetizable and/or magnetic particles
[0113] 9 magnet coil for generating an alternating magnetic field
[0114] 10 stirrer
[0115] 11 direction of movement of the first portion 2 of the magnetizable and/or magnetic particles
[0116] 12 heating element
[0117] 13 cooling jacket
[0118] 14 heating jacket
[0119] 15 region in which the sample is under the influence of the permanent magnet
[0120] 16 region in which the sample is not under the influence of the permanent magnet
[0121] 19 graph for sample M3
[0122] 20 graph for sample M2
[0123] 21 feed line
[0124] 22 gravitational force
[0125] 23 grid
[0126] 24 downpipe
[0127] 25 riser pipe
[0128] 26 magnet coil for generating magnetic fields of a magnetic conveying system
[0129] 27 first batch reactor
[0130] 27a second batch reactor
[0131] 27b third batch reactor
[0132] X conversion of nitrobenzene in [%]
[0133] t time in [h]