METHOD OF STERILIZING OR INACTIVATING HEAT-RESISTANT SPORE-FORMING BACTERIA
20170127703 ยท 2017-05-11
Assignee
Inventors
- Miyuki OGINO (Niigata-shi, JP)
- Tadayuki NISHIUMI (Niigata-shi, JP)
- Atsushi KOBAYASHI (Ojiya-shi, JP)
- Akira YAMAZAKI (Ojiya-shi, JP)
- Eri OHARA (Ojiya-shi, JP)
- Mariko KAWAMURA (Ojiya-shi, JP)
- Jun HOSHINO (Ojiya-shi, JP)
Cpc classification
A23B2/10
HUMAN NECESSITIES
A61L2202/21
HUMAN NECESSITIES
A23V2002/00
HUMAN NECESSITIES
A23B2/103
HUMAN NECESSITIES
A23B9/005
HUMAN NECESSITIES
International classification
Abstract
Provided is an innovative method for sterilization or inactivation treatment of heat-resistant spore-forming bacteria that demonstrates a sufficient sterilization effect in a reliable manner and that can be implemented using simple equipment by reducing the heat resistance of heat-resistant spore-forming bacteria by the effect of decompression treatment in a high-pressure process, and by carrying out a heat sterilization treatment after a predetermined resting time has elapsed after the decompression to thereby sterilize and inactivate heat-resistant bacteria that have reduced heat resistance. A method for sterilizing or inactivating heat-resistant spore-forming bacteria by performing, as a pretreatment of a heat sterilization treatment, a high-pressure treatment in which a hydrostatic pressure of 50 MPa or more and 200 MPa or less is applied to an object under a temperature of 50 C. or less, and a decompression treatment for decompression is carried out, after which the object having undergone the decompression treatment is subjected to the heat sterilization treatment after a predetermined resting time has elapsed after a variation in hydrostatic pressure by the decompression has occurred.
Claims
1. A method for sterilizing or inactivating heat-resistant spore-forming bacteria, characterized in that, as a pretreatment of a heat sterilization treatment, a high-pressure treatment is carried out in which a hydrostatic pressure of 50 MPa or more and 200 MPa or less is applied to an object under a temperature of 50 C. or less, a decompression treatment for decompression from the high-pressure state is subsequently carried out, a resting treatment is subsequently performed for resting the object for 10 minutes or more after a variation in hydrostatic pressure due to the decompression treatment has occurred and until the elapsing of the time required for the turbidity value of a spore suspension, which is an index of heat resistance ascertained by measurement in advance, to become 60% or less of the value immediately after the decompression treatment, and subsequently, after the variation in hydrostatic pressure has occurred and before 18 hours or more have elapsed, the object having undergone the resting treatment is subjected to the heat sterilization treatment, in which a temperature of 121 C. or less, which is a temperature of 50 C. to 80 C. above the temperature at the time of the high-pressure treatment, is maintained for 10 minutes or longer.
2. (canceled)
3. The method for sterilizing or inactivating heat-resistant spore-forming bacteria according to claim 1, characterized in that the object is harvested agricultural and marine products, processed foods processed using these products, or animal organs, blood, animal cell tissue, plant cell tissue, or seeds.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
BEST MODE FOR CARRYING OUT THE INVENTION
[0055] Preferred embodiments of the present invention are briefly described below with reference to the diagrams while indicating the effects of the present invention.
[0056] The mechanisms by which spores maintain heat resistance were unknown until recently, and it has been found that heat resistance is maintained roughly by two mechanisms. A first mechanism is that the spore coat, which is the surface of a spore cell, retains hydrophobicity, and therefore the contact angle with water is low, and the surface contact area is low. Consequently, it is difficult for heat to penetrate the interior by heat transfer, and the transfer of heat through the cortex to the core is blocked.
[0057] A second mechanism is that penetration of water from the exterior is blocked because the spore coat keeps its hydrophobicity, and penetration of water to the core and penetration of heat in accompaniment therewith are blocked. Therefore, the concentration of enzymes, protein, metal ions, and the like contained in the cortex and required to maintain life is kept within a tolerance range by osmotic pressure.
[0058] The present invention addresses the shared portion of the two mechanisms, i.e., that the spore coat retains hydrophobicity, and is a method for implementing sterilization and inactivation by imparting hydrostatic pressure variation to reduce the hydrophobicity of the spore coat boundary, increasing water permeability, and facilitating penetration of water and heat to the interior of the spore.
[0059] In other words, the invention provides a sterilization method in which sufficient sterilization effect is reliably demonstrated by using the phenomenon of reducing the heat resistance of microorganisms by the effect of decompression treatment instead of the effect of pressure treatment alone, reducing the heat resistance of heat-resistant spore-forming bacteria, and thereafter performing sterilization at a low temperature in a range that does not compromise food product quality.
[0060] In other words, the inventor addresses the shared portion of two defense mechanisms possessed by spores of heat-resistant bacteria, i.e., that the spore coat retains hydrophobicity, and perfected the present invention having found that an important point is to implement sterilization and inactivation by imparting hydrostatic pressure variation to reduce the hydrophobicity of the spore coat boundary, increase water permeability, and facilitate penetration of water and heat to the interior of the spore. Having carried out research, experimentation, and measurements, the inventor found the conditions for achieving this method.
[0061] Another point perfecting the present invention is that change in heat resistance is ascertained by measuring the turbidity of a spore suspension (OD). In other words, an innovative method of sterilizing or inactivating heat-resistant spore-forming bacteria that is simple to implement and that demonstrates a sufficient sterilization effect was made having recognized the importance of resting time after decompression treatment in a highly practical heat sterilization treatment carried out at a relatively low high-pressure treatment and a relatively low temperature, and having specifically found the time required therefor.
[0062] More specifically, it is known that a reduction in turbidity of the spore solution (spore suspension) is an index of reduced heat resistance and is also a reference for determining the germination step. In other words, reduced turbidity is one important observation method that makes it possible externally ascertain the state in which sterilization can be carried out by high-pressure and decompression treatments, even when germination has not occurred. Determining the heat resistance of spores in this manner is important because cultivation work, which requires time and labor, can be omitted in order to ascertain whether microorganisms have been reduced in content after a heat sterilization treatment. In the present invention, a range was found in which sterilization effect can be sufficiently demonstrated in a reliable manner with the lowest possible temperature and even lower pressure by reducing the turbidity of a spore solution by decompression treatment resulting from a high-pressure treatment, and using this as an index of heat resistance.
[0063] Even more specifically, as described above, the portion shared by the two defensive mechanisms of spores of heat resistance bacteria, i.e., that the spore coat retains hydrophobicity is used to achieve sterilization and inactivation of spores by imparting hydrostatic pressure variation by decompression to thereby reduce the hydrophobicity of the spore coat boundary, increase water permeability, and facilitate penetration of water and heat to the interior of the spore.
[0064] Currently, there have been no cases reporting change in turbidity by the passage of time following high-pressure treatment, and the present invention, having solved the problem of ascertaining the conditions in which heat resistance changes together with the passage of time after decompression treatment resulting from high-pressure treatment, confirms a phenomenon in which turbidity is reduced in corresponding fashion to the passage of time, by detailed observation of spore solution changes generated inside a pressure container following decompression treatment in a high-pressure treatment.
[0065] As shown in
[0066] In other words, in view of the effect of decompression treatment after high-pressure treatment in order to enhance sterilization effect in a range of simple use of pressure and temperature without dependence on high pressure and high temperature, which have been conventionally held to allow sterilization by the independent effects of decompression treatment and heat sterilization treatment, the inventor found that, inter alia, previous problems are solved by placing emphasis on hydrostatic pressure variation resulting from decompression treatment, that heat resistance of heat-resistant spore-forming bacteria is sufficiently reduced together with time even with the above-stated pressure level, and that sufficient effect can be obtained with heat sterilization at a temperature level (level of temperature increase) such as described above while heat resistance is low for a predetermined length of time, and the present invention provides an innovative method for sterilization or inactivation treatment of heat-resistant spore-forming bacteria that demonstrates a sufficient sterilization effect in a reliable manner and that can be implemented using simple equipment.
EXAMPLES
[0067] Specific examples of the present invention are described below with reference to the diagrams.
[0068]
[0069] Sterilization of microorganisms by high-pressure treatment greatly differs in effect between heat-resistant bacteria and non-heat-resistant bacteria.
[0070] In other words, it is known that the effect of high-pressure treatment on non-heat-resistant bacteria is dramatic, and that heating during pressurization is even more effective.
[0071] Therefore, there are a great many strains that die, including, e.g., most nutritive cells, Gram-negative bacteria, mold, and yeast.
[0072] However, as described above, it has been shown that sterilization of heat-resistant spore-forming bacteria is difficult even under a pressure of 400 MPa or more, and it has been found in follow-up research that sufficient sterilization effect cannot be demonstrated with a high-pressure treatment alone, or even with heating simultaneously or immediately after treatment unless the heating temperature is high.
[0073] In view of the above, the applicant carried out further research and consideration of the mechanisms of heat resistance of heat-resistant spore-forming bacteria, measured the turbidity of a spore suspension and the passage of time after decompression treatment in relation to heat resistance, and ascertained, in advance, the effects of heat sterilization treatment on sterilization. The present invention was perfected in finding the conditions in which heat-resistant spore-forming bacteria can be efficiently sterilized or inactivated using a simple technique with the independent effects of a decompression treatment at a relatively low pressure 200 MPa or less and a heat sterilization treatment of 121 C. or less.
[0074] In other words, as a pretreatment of a heat sterilization treatment, a decompression treatment in which a hydrostatic pressure of 50 MPa or more and 200 MPa or less is applied to an object under a temperature of 50 C. or less to perform high-pressure treatment and then decompression, after which, the object, having undergone decompression treatment, is subjected to the heat sterilization treatment in which a temperature of 50 C. to 80 C. greater (a temperature of at least 121 C. or less) than the starting temperature is maintained for 10 minutes or longer, after 10 minutes or more have elapsed and before 18 hours or more have elapsed, in other words, immediately after decompression, i.e., immediately after a variation in hydrostatic pressure has occurred by the decompression.
[0075] In other words, as a pretreatment of a heat sterilization treatment, a decompression treatment in which a hydrostatic pressure of 50 MPa or more and 200 MPa or less is applied to an object under a temperature of 50 C. or less to perform high-pressure treatment and then decompression, after which, the object, having undergone decompression treatment, is subjected to the heat sterilization treatment after a predetermined resting time has elapsed after a change in hydrostatic pressure has occurred due to the decompression. The predetermined resting time determined by pre-measurement is the time at which the turbidity of a spore suspension, which is an index of heat resistance after the decompression treatment, is 60% or less of the value immediately after the decompression. The determined time is used as the predetermined resting time, and the process waits for the resting time (about 10 minutes or more) to elapse starting immediately after the decompression to carry out the heat sterilization treatment.
[0076] Therefore, in view of the effect of decompression treatment after high-pressure treatment in order to enhance sterilization effect in a range of simple use of pressure and temperature without dependence on high pressure and high temperature, which have been conventionally held to allow sterilization by the independent effects of decompression treatment and heat sterilization treatment, the inventor found that, inter alia, previous problems are solved by placing emphasis on hydrostatic pressure variation resulting from decompression treatment, that heat resistance of heat-resistant spore-forming bacteria is sufficiently reduced together with time even with the above-stated pressure level, and that sufficient effect can be obtained with heat sterilization at a temperature level such as described above while heat resistance is low for a predetermined length of time, and the present invention provides an innovative method for sterilization or inactivation treatment of heat-resistant spore-forming bacteria that demonstrates a sufficient sterilization effect in a reliable manner and that can be implemented using simple equipment.
[0077]
[0078]
[0079] In other words,
[0080] First, it is apparent from the change in turbidity of Bacillus subtilis spores as seen in
[0081] As discussed above, it is critical to measure OD as an index of heat resistance, and as of this writing, changes in OD over actual time have not been measured from the start of decompression or under high pressure. In the present invention, change in OD after decompression treatment that follows high-pressure treatment is measured together with the passage of time as means for confirming reduced heat resistance, and a decrease in heat resistance was confirmed thereby.
[0082] When the graph of
[0083] The graph of OD shown in
[0084] The initial bacteria count was adjusted to about 10.sup.8, and the experiment was carried out at 0.9 to 1.0 at this point.
[0085] Turbidity is reduced if the concentration of spore liquid is reduced, and the level is ordinarily adjusted to about 0.6, but the experiment was carried out with the level intentionally slightly high with the idea of measuring the degree of reduction in the steps of pressure increase, hold, decompression, and after decompression.
[0086] In the materials indicated in
[0087] When the initial value is set to 0.9 even with data obtained by measuring change in turbidity after decompression as shown in
[0088] In the present embodiment, 10 minutes, which is when the turbidity value after decompression treatment is about 60%, was set as the required resting time, and it was confirmed that sufficient sterilization effect was demonstrated even with low-temperature sterilization by performing heat sterilization after 10 minutes or more had elapsed.
[0089] More specifically, it is known that a reduction in turbidity of the spore solution (spore suspension) is an index of reduced heat resistance as described above, and is also a reference for determining the germination step. In other words, reduced turbidity is one important observation method that makes it possible externally ascertain the state in which sterilization can be carried out by high-pressure and decompression treatments, even when germination has not occurred. Determining the heat resistance of spores in this manner is important because cultivation work, which requires time and labor, can be omitted in order to ascertain in advance whether microorganisms have been reduced in content after a heat sterilization treatment. In the present invention, a range was found in which sterilization effect can be sufficiently demonstrated in a reliable manner with the lowest possible temperature and even lower pressure by reducing the turbidity of a spore solution by decompression treatment resulting from a high-pressure treatment, and using this as an index of heat resistance.
[0090] In other words, as indicated in the experiment results shown in
[0091] As indicated earlier, turbidity is rapidly reduced after decompression, as shown in
[0092]
[0093] The experiment shown in
[0094] The experiment (heat treatment after standing at 25 C.) represents the survival number of spore-forming bacteria when the sample was left standing at 25 C. for each time period and then subjected to heat sterilization treatment for 5 minutes at 90 C. A considerable change in heat resistance was not observed even after the sample was left standing for 48 hours in a buffer solution, but a reduction on the order of about 3.5 was observed in comparison with the initial bacteria count when the sample was left standing for 18 hours after decompression treatment, the surviving spore count had increased 18 hours later on the order of about 2, and a recovery in heat resistance was confirmed.
[0095] Therefore, decompression treatment was carried out, after which heat sterilization treatment was carried out after waiting about 10 minutes, which is the length of time in which the turbidity immediately after decompression reaches 60% or less, thus demonstrating that a sufficient sterilization effect is reliably obtained by carrying out the heat sterilization treatment within at least 18 hours.
[0096] Furthermore,
[0097]
[0098] Reliable sterilization effect could also be confirmed from these experiments as well.
[0099]
[0100] It was confirmed from these experiment results that a reduction in turbidity after decompression treatment correlates with the survival rate of bacteria in heat sterilization treatment after decompression treatment.
[0101]
[0102] From the results of this experiment, it was found that turbidity is reduced immediately after decompression treatment and then turbidity does not recover even after resting for 48 hours at room temperature. In a separate experiment, heat resistance was found to recover after 18 hours, though surface water permeability did not recover.
[0103] Further examples were carried out using agricultural and marine products, as well as processed foods as objects, and the resting time after decompression treatment was set to 10 minutes, i.e., examples in which heat sterilization treatment was carried out after 10 minutes had elapsed (after waiting 10 minutes).
[0104] Sufficient sterilization effect was also confirmed to be demonstrated from these experiments as well.
[0105] The present invention is not limited to the present examples, and the specific configuration of the constituent features can be designed, as appropriate.