GAS ENERGIZED SEAL FOR GIFFORD-MCMAHON EXPANDER
20230129966 · 2023-04-27
Assignee
Inventors
- Eric F. FINLAYSON (Allentown, PA, US)
- Qian BAO (Allentown, PA, US)
- Mingyao XU (Allentown, PA, US)
- Ralph C. Longsworth (Mount Desert, ME, US)
Cpc classification
F25B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2309/1414
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The object of this invention is to increase the life of the displacer and stem seals of the reciprocating displacer of a Gifford McMahon (GM) cryogenic expander. The seal comprises a ring that is relatively long and thin and uses the pressure difference across the seal, acting behind the ring, as the primary force to bring the ring into contact with the cylinder and stem walls. The pressure difference across the seal ring pushes the ring to one end of the groove, and the friction force pushes the ring in the same direction while it is moving. The sealing force is distributed over a larger area compared with a conventional backed “O” ring thus reducing the wear rate and increasing the seal life.
Claims
1. A Gifford-McMahon (GM) expander with improved seal characteristics, the GM expander comprising: a displacer having a groove on the outer circumference (Rd), wherein the groove is defined by an upper surface, a lower surface and a side surface connecting said upper and lower surfaces; a cylinder having an inner surface (Rc), wherein said displacer axially reciprocates in the cylinder; a seal ring placed in said groove, wherein the seal ring has an axial length along an axial direction of the displacer; a cold displaced volume in the cylinder at a lower end of said displacer; a warm displaced volume in the cylinder at an upper end of said displacer; and a regenerator between said cold and warm displaced volumes; wherein said seal ring has an outer surface (Rro) adjacent to said cylinder and an inner surface (Rri) adjacent to said side surface of the groove, and wherein a first radial gap (W1) is formed between said inner surface of the seal ring and said side surface of the groove and a second axial gap (W2) is formed by a difference between the axial length of said seal ring (Lr) and a distance between said upper and lower surfaces (Lg) of the groove.
2. The GM expander in accordance with claim 1 wherein the second axial gap (W2) is greater than the first radial gap (W1).
3. The GM expander in accordance with claim 1, wherein the seal ring is configured such that force due to pressure drop across the seal ring and force due to friction of the seal ring sliding in the cylinder and stem are in the same direction while the displacer and stem are moving.
4. The GM expander in accordance with claim 1, wherein the seal ring has a cut between upper and lower surfaces.
5. The GM expander in accordance with claim 4, wherein the cut is one of a crescent cut, a straight cut, a diagonal cut, and a step cut.
6. The GM expander in accordance with claim 1, wherein the seal ring includes a Teflon based outer ring having a cut between upper and lower surfaces and a thinner inner ring which has a cut between upper and lower surfaces, the inner ring being more flexible than the outer ring.
7. The GM expander in accordance with claim 1, wherein the seal ring includes two Teflon based outer rings having cuts between the upper and lower surfaces and a thinner inner ring that has a rib that separates the two outer rings and has a single cut between the upper and lower surfaces, the inner ring being more flexible than the outer rings.
8. The GM expander in accordance with claim 1, wherein a third radial gap (W3) is formed between the inner surface of the cylinder (Rc) and the radius of said ring (Rro) before installation, wherein the third radial gap (W3) is less than 30 μm.
9. The GM expander in accordance with claim 8, wherein the product of said third radial gap (W3) and the thickness (Tr) of said ring, W3*Tr, is less than the product of said second axial gap and the length of said ring, W2*Lr.
10. The GM expander in accordance with claim 1, wherein the outer radius of said seal ring (Rro) before installation is greater than the radius of said cylinder (Rc).
11. The GM expander in accordance with claim 1 wherein there are two grooves with seal rings spaced apart.
12. The GM expander in accordance with claim 1, wherein at least one groove is engraved on said outer surface circumferentially.
13. The GM expander in accordance with claim 1, wherein the elasticity of said seal ring is less than 400 MPa.
14. The GM expander in accordance with claim 1, wherein said groove is near the upper end of said displacer.
15. The GM expander in accordance with claim 1, wherein said seal ring is made of a Teflon based material.
16. A pneumatically actuated GM expander supplied with gas from a compressor at a high pressure and returning gas to the compressor at a low pressure, the GM expander comprising: a displacer having a drive stem at the warm end of the displacer that reciprocates in a cylinder between a warm end and a cold end of the cylinder creating a warm displaced volume and a cold displaced volume separated by a regenerator; a housing extending above the warm end of the cylinder and having a drive stem volume, wherein the drive stem reciprocates in the drive stem volume and the housing has a groove on a wall of the drive stem volume; and a seal ring placed in said groove, wherein the groove and seal ring are configured to have a radial gap (W1′) between an inside radius (Rg′) of the groove and an outside radius (Rro′) of the seal ring and an axial gap (W2′) formed by the difference between axial lengths of the groove and the seal ring.
17. The GM expander in accordance with claim 16, wherein the axial gap (W2′) is greater than the radial gap (W1′).
18. The GM expander in accordance with claim 16, wherein the seal ring has a cut between upper and lower surfaces.
19. The GM expander in accordance with claim 16, wherein a third radial gap (W3′) is formed between radius of the drive stem (Rs) and the inside radius of said seal ring (Rri′) before installation; wherein W3′ is less than 30 μm.
20. The GM expander in accordance with claim 19, wherein the product of said third gap (W3′) and the thickness (Tr′) of said ring, W3′*Tr′, is less than the product of said second axial gap and the length of said ring, W2′*Lr′.
21. The GM expander in accordance with claim 16, wherein the inner radius of said ring (Rri′) before installation is less than the radius of said drive stem (Rs).
22. The GM expander in accordance with claim 16, wherein there are two grooves with seal rings spaced apart.
23. The GM expander in accordance with claim 16, wherein at least one groove is engraved on said inner surface circumferentially.
24. The GM expander in accordance with claim 16, wherein the elasticity of said seal ring is less than 400 MPa.
25. The GM expander in accordance with claim 16, wherein said seal ring is made of a Teflon based material.
26. The GM expander in accordance with claim 16, wherein said groove is near the lower end of said housing.
27. A method of sealing the displacer of a GM expander, the GM expander receiving gas from a compressor at high pressure and returning gas to the compressor at a low pressure, the GM expander comprising: a displacer having a groove on the outer circumference (Rd) wherein the groove is defined by an upper surface, a lower surface and a side surface connecting said upper and lower surfaces; a cylinder (Rc) in which said displacer reciprocates axially; a seal ring placed in the groove wherein the seal ring has upper and lower surfaces; a cold displaced volume in the cylinder at a lower end of said displacer; a warm displaced volume in the cylinder at an upper end of said displacer; and a regenerator between said cold and warm displaced volumes, wherein gas flows between said warm and cold displaced volumes through said regenerator; wherein said seal ring has an outer surface (Rro) adjacent to said cylinder, and an inner surface (Rri) adjacent to said side surface of the groove, and wherein a first radial gap (W1) is formed between by said inner surface of the seal ring and said side surface of the groove and a second axial gap (W2) is formed by a difference between the axial length of said ring (Lr) and the distance between said upper and lower surfaces (Lg) of the groove, the method comprising: i) when the cold displaced volume is minimal, shifting the ring to the lower side of the groove by admitting gas at high pressure to the warm displaced volume and flowing gas through W2 to increase the pressure in W1 to high pressure; ii) moving the displacer to minimize the warm displaced volume, stopping the flow of gas at high pressure before the warm displaced volume is minimized; iii) shifting the seal ring to the upper side of the groove by venting gas to low pressure from the warm displaced volume and flowing gas from the first gap (W1) through the second gap (W2) to decrease the pressure in the first gap (W1) to low pressure; and iv) moving the displacer to minimize the cold displaced volume, stopping the venting of gas at low pressure before the cold displaced volume is minimized.
28. A method of sealing the drive stem of a GM expander, the GM expander receiving gas from a compressor at high pressure and returning gas to the compressor at a low pressure comprising: a displacer having a drive stem at the warm end of the displacer that reciprocates in a cylinder between a warm end and a cold end of the cylinder creating a warm displaced volume and a cold displaced volume separated by a regenerator; a housing extending above the warm end of the cylinder and having a drive stem volume, wherein the drive stem reciprocates in the drive stem volume and the housing has a groove on a wall of the drive stem volume; and a seal ring formed in said groove, wherein the groove and seal ring are configured to have a radial gap (W1′) between an inside radius of the groove and an outside radius of the seal ring and an axial gap (W2′) formed by the difference between axial lengths of the groove and the seal ring, the method comprising: i) when the drive stem volume is maximal, shifting the seal ring to the upper side of the groove by admitting gas at high pressure to the warm displaced volume and removing gas at low pressure from the drive stem volume, flowing gas through the axial gap (W2′) to increase the pressure in radial gap (W1′) to high pressure; ii) moving the drive stem to minimize the warm displaced volume, stopping the flow of gas at high pressure before the warm displaced volume is minimized; iii) shifting the ring to the lower side of the groove by venting gas to low pressure from the warm displaced volume and admitting gas at high pressure to the drive stem volume, flowing gas from the radial gap (W1′) through the axial gap (W2′) to decrease the pressure in the radial gap (W1′) to low pressure; and iv) moving the drive stem to maximize the drive stem volume, stopping the venting of gas at low pressure before the drive stem volume is maximized.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The drawing figures depict one or more implementations in accord with the present concepts, by way of example only, not by way of limitations. In the figures, like reference numerals refer to the same or similar elements.
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DETAILED DESCRIPTION
[0024] In this section, some embodiments of the invention will be described more fully with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention, however, may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will convey the scope of the invention to those skilled in the art. Parts that are the same or similar in the drawings have the same numbers and descriptions are usually not repeated. The same numbers are used for the same components in the drawings and subscripts are used to distinguish the equivalent part with a different configuration.
[0025] With reference to
[0026] Conventionally, displacer seal 11 may have two rings with cuts, 11a, typically step cuts or crescent cuts that do not overlap. They have a close fit between the top and bottom of groove 12, and are pressed into contact with the cylinder by “O” ring 11b that prevents gas from leaking behind the rings. This design has a relatively large amount of material that can wear away but the sealing force from the “O” ring decreases as the seal wears and the gap where the rings are cut increases; eventually the seal starts to leak. Stem seal 8 is shown as a commercially available cap seal 8a; a relatively thin seal with lips on the sides, and an “O” ring 8b behind it that brings it into contact with stem 7. These seals are usually made with a Teflon based material that has a low coefficient of friction.
[0027] With reference to
[0028] Displacer seal 11′ is shown sealing on the outside of the seal while stem seal 8′ is shown sealing on the inside of the seal. Conventional seals that are backed by “O” rings are available as either internal or external seals. The gas energized seals of the disclosed invention however may require that the seal ring be forced against the side of the groove opposite gap W2 so that the higher pressure gas acting across the seal is behind the seal and that the friction force on the seal ring holds it there while it is moving. The gas pressure force and the friction force are in the same direction for a GM expander if the displacer seal is on the displacer. This is also true for the seal on the drive stem of a pneumatically driven expander if the seal is in the housing.
[0029] With reference to
[0030] With reference to
[0031] During the period between points A and B gas pressure in the displacer assembly 10 drops to Pl and the pressure drop through the regenerator pushes displacer seal 11′ to the top of the groove 12′. At point B gas at Ph is admitted to drive stem volume 27 and pushes displacer assembly 10 down; also forcing displacer seal 11′ to stay at the top of the groove. At point C gas stops flowing through line 6 and the pressure increases as gas at Ph on drive stem 7 pushes displacer assembly 10 down, warming and increasing the pressure of the cold gas as it is transferred through the regenerator to the warm end. Between points D and E gas at Ph trapped in drive stem volume 27 helps to hold displacer assembly 10 down while pressure builds up in displacer assembly 10 to Ph. Pressure drop through the regenerator pushes displacer seal 11′ to the bottom of the groove. At point E pressure in drive stem volume 27 vents to Pl and pulls displacer assembly 10 up; also forcing displacer seal 11′ to stay in the bottom of the groove. At point F gas stops venting through line 6 and the pressure drops as gas at Pl in drive stem volume 27 stays at Pl, continuing to pull displacer assembly 10 up, while gas flows from warm displaced volume 24 through the regenerator to cold displaced volume 25.
[0032] With reference to
[0033] With reference to
[0034] Seal ring 30 shown in
[0035] Leakage through cut 31 in seal ring 30 can be reduced by placing a thin backing ring 33 behind it as shown in
[0036] With reference to
[0037] With reference to
[0038] With reference to
[0039] The disclosed invention further provides methods for sealing the displacer in a GM expander. The method includes steps of (i) when the cold displaced volume is minimal, shifting the ring to the lower side of the groove by admitting gas at high pressure to the warm displaced volume and flowing gas through W2 to increase the pressure in W1 to high pressure; (ii) moving the displacer to minimize the warm displaced volume, stopping the flow of gas at high pressure before the warm displaced volume is minimized; (iii) shifting the seal ring to the upper side of the groove by venting gas to low pressure from the warm displaced volume and flowing gas from the first gap (W1) through the second gap (W2) to decrease the pressure in the first gap (W1) to low pressure; and (iv) moving the displacer to minimize the cold displaced volume, stopping the venting of gas at low pressure before the cold displaced volume is minimized.
[0040] The disclosed invention further provides methods for sealing the drive stem of a GM expander. The method includes steps of (i) when the drive stem volume is maximal, shifting the seal ring to the upper side of the groove by admitting gas at high pressure to the warm displaced volume and removing gas at low pressure from the drive stem volume, flowing gas through the axial gap (W2′) to increase the pressure in the radial gap (W1′) to high pressure; (ii) moving the drive stem to minimize the warm displaced volume, stopping the flow of gas at high pressure before the warm displaced volume is minimized; (iii) shifting the ring to the lower side of the groove by venting gas to low pressure from the warm displaced volume and admitting gas at high pressure to the drive stem volume, flowing gas from the radial gap (W1′) through the axial gap (W2′) to decrease the pressure in the radial gap (W1′) to low pressure; and (iv) moving the drive stem to maximize the drive stem volume, stopping the venting of gas at low pressure before the drive stem volume is maximized.
[0041] The terms and descriptions used herein are set forth by way of illustration only and are not meant as limitations. Those skilled in the art will recognize that many variations are possible within the spirit and scope of the invention and the embodiments described herein.