Fastening Device for a Sandwich Component

Abstract

A snap-together fastening device is provided for mounting by insertion into an opening of a sandwich component, in particular a CFRP sandwich component consisting of two snap-together elements. Fixing arms are arranged on a holding element which can be actuated from a mounting position into a fixing position by an actuating element. The arms mechanically penetrate the foam of the sandwich component such that a frictional connection with the sandwich component is produced.

Claims

1. A snap-together fastening device for plug-in mounting into an opening of a sandwich component having a core layer, the fastening device comprising: a holding element having one or more fixing arms actuatable from a mounting position into a fixing position; and an actuating element that is pluggable into an opening of the holding element, wherein the actuating element deflects, in its position in which it is plugged into the holding element, at least one fixing arm into a fixing position in the core layer of the sandwich component.

2. The fastening device according to claim 1, wherein the holding element comprises a plurality of the fixing arms arranged in a radially circumferential manner about the holding element.

3. The fastening device according to claim 2, wherein on a side directed from a center substantially toward an outside, the fixing arms have engagement elements configured to mechanically penetrate into the core layer when the fixing arms are actuated by the actuating element into the fixing position.

4. The fastening device according to claim 1, wherein: the holding element comprises a central fastening element configured to connect to an external fastening element, and the actuatable fixing arms are fastened at one end to the holding element and are configured at an other end as a free end.

5. The fastening device according to claim 3, wherein: the holding element comprises a central fastening element configured to connect to an external fastening element, and the actuatable fixing arms are fastened at one end to the holding element and are configured at an other end as a free end.

6. The fastening device according to claim 1, wherein: at least one actuating arm is provided on the actuating element; and the actuating arm, when the actuating element is plugged into the holding element, is guided with a control face along a respective fixing arm such that the fixing arm is moved in a direction away from the actuating arm.

7. The fastening device according to claim 6, wherein the at least one actuating arm has a wedge-shaped form.

8. The fastening device according to claim 6, wherein in a snapped-together state of the actuating element to the holding element, the one or more actuating arms bear with a side face pointing toward a center against a central fastening element and with a side face pointing away from a center against a respective fixing arm of the holding element.

9. The fastening device according to claim 1, wherein the fastening device is made of plastic at least in a region of the one or more fixing arms actuatable from the mounting position into the fixing position.

10. The fastening device according to claim 1, further comprising: correspondingly arranged latching elements provided on the holding element and on the actuating element, wherein the actuating element is latched to the holding element in the position in which the actuating element is plugged into the holding element.

11. A method of producing an integrated fastening structure on or in a sandwich component having a core layer, the method comprising the acts of: introducing a holding element of a fastening device into an opening provided in the sandwich component or introducing the holding element directly into the sandwich component, wherein the holding element comprises one or more fixing arms actuatable from a mounting position into a fixing position; actuating the holding element via an actuating element pluggable into an opening of the holding element, the actuating element deflecting the one or more fixing arms into the fixing position when plugged into the holding element, whereby the one or more fixing arms penetrate with at least one section provided for fixing into the core layer of the sandwich component.

12. The method according to claim 11, further comprising the act of connecting the actuating element additionally to the sandwich component via adhesive bonding or welding.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0036] FIG. 1 is a diagrammatic sectional view through a carbon fiber reinforced plastic sandwich component,

[0037] FIG. 2 is a diagrammatic perspective view of one embodiment of a two-piece fastening device, in the snapped-together position and in the separate position.

[0038] FIG. 3 is a diagrammatic sectional view through a carbon fiber reinforced plastic sandwich component according to FIG. 1, into which the holding element of the fastening device is inserted.

[0039] FIG. 4 is a diagrammatic sectional view according to FIG. 3, the actuating element being plugged into the holding element of the fastening device.

[0040] FIG. 5 is a view similar to FIG. 4 in a finally mounted state.

DETAILED DESCRIPTION OF THE DRAWINGS

[0041] FIG. 1 shows a diagrammatic sectional view through a carbon fiber reinforced plastic sandwich component 30. The sandwich component 30, shown here as a panel, consists of an upper carbon fiber reinforced plastic layer 32 and a lower carbon fiber reinforced plastic layer 33. An opening 31 is made in the carbon fiber reinforced plastic sandwich component 30, to be precise the opening is formed as a blind bore, with the result that the lower carbon fiber reinforced plastic layers 33 is not severed in said region. A core zone 34 is situated between the upper and lower carbon fiber reinforced plastic layers 32, 33. In the present exemplary embodiment, the core zone 34 is configured as a zone which is filled with foam. Furthermore, the blind bore 31 does not necessarily have to reach as far as the lower layer 33, as shown, and can also end with its bottom section in another plane.

[0042] FIG. 2 is a diagrammatic perspective view of one embodiment of a two-piece fastening device 1, in the snapped-together position (left-side illustration of FIG. 2) and in the separate position (middle and right-side illustrations of FIG. 2). The two-piece fastening device 1 is configured as a snap-together fastening device 1 for plug-in mounting into the opening 31 of the carbon fiber reinforced plastic sandwich component 30. The fastening device 1 includes a holding element 10 and an actuating element 20 produced from a plastic material. The holding element 10 is configured with four fixing arms 11 which can be actuated from a mounting position into a fixing position and are integrally formed on a lower base plate 15.

[0043] A central fastening element 17 for connecting to an external fastening element 40, as shown in FIG. 4, is situated at the center Z of the holding element 10. The movable fixing arms 11 are fastened with their one (lower) end 11u to the holding element 10, whereas the other (upper) end 11o is configured as a free end. In this way, the fixing arm is configured like a spring arm which can be deflected elastically. Accordingly, the upper free end 11o can be actuated away from the center toward the outside. The four fixing arms 11 are arranged on the holding element 10 in a radially circumferential manner, in each case two adjacent fixing arms 11 being separated from one another by way of a gap 16.

[0044] It can be seen in FIG. 2, furthermore, that, on their side 11a which is directed from the center Z substantially toward the outside, the four fixing arms 11 have engagement elements 12 for penetrating into the foam zone 34. In the present exemplary embodiment, projections are integrally formed to this end at the free end of the elastic fixing arms 11. As will be explained later more precisely in FIG. 4, these projections serve for mechanical penetration into the foam zone 34 of the sandwich element 30 as soon as the fixing arms 11 are actuated by the actuating element 20 into their fixing position.

[0045] As can be seen in the isometric view of FIG. 2, furthermore, respectively correspondingly arranged latching elements 14, 24 are provided on the holding element 10 and on the actuating element 20, in order to latch the actuating element 20 to the holding element 10 in its position, in which it is plugged into said holding element 10, as shown in FIG. 4. This ensures that the actuating element 20 does not detach unintentionally from its clamping position, as a result of which the firm fit of the holding element 10 would no longer be reliably ensured. Four actuating arms 35 are provided on the actuating element 20, which actuating arms 35, when the actuating element 20 is plugged into the holding element 10, are guided with a control face 25 along the fixing arm 11 in such a way that the respectively associated fixing arm 11 is moved in a direction away from the actuating arm 35. The actuating arms 35 have a wedge-shaped form, which forms extend away in the plug-in direction of an annular element 36. In the present case, the actuating arms 35 and the fixing arms 11 are arranged at a uniform angular offset of 90, as is likewise shown in FIG. 4.

[0046] FIG. 3 shows a diagrammatic sectional view through a carbon fiber reinforced plastic sandwich component according to FIG. 1, into which sandwich component first of all only the holding element 10 of the fastening device 1 is inserted into the opening 31. The holding element 10 is supported with its base plate 15 on the upper side of the lower carbon fiber reinforced plastic layer 33. The sectional view of FIGS. 3 and 4 follows along the middle depiction of FIG. 2. It can be seen that the elastic fixing arms 11 bear adjacently with respect to their lower end 11u against the inner side of the opening 31. In its mounting position which is shown in FIG. 3, the fixing arm 11 runs in a somewhat inclined manner toward the center, preferably at an angle of 10-30 degrees with respect to the vertical center axis M through the center Z. The engagement element 12 which is integrally formed at the upper end 11o of the fixing arm 11 protrudes with its end side as far as the inner side wall of the opening 31 in the foam zone 34. The further fixing arms (not shown in the sectional view) are oriented in the same way and are arranged so as to bear against the inner side wall. Therefore, in each case two fixing arms lie diametrically opposite one another.

[0047] The central fastening element 17 is configured with an internal thread 19 for screwing in an external fastener 40.

[0048] FIG. 4 shows a diagrammatic sectional view according to FIG. 3, the actuating element 20 being plugged into the holding element 10 of the fastening device 1. The actuating element 20 which is shaped correspondingly with respect to the opening 18 is plugged into said opening in the holding element 10, the actuating element 20 having deflected in each case one associated fixing arm 11 into its fixing position by way of its four actuating arms 35.

[0049] As can be seen in FIG. 4, furthermore, in the snapped-together state of the actuating element 20 to the holding element 10, the fastening arms 35 bear with their side face 35i which points toward the center Z against the central fastening element 17 and with the side face 35a which points away from the center Z against the respectively correspondingly arranged fixing arm 11.

[0050] FIGS. 1, 3 and 4 show the essential steps of the method according to the invention for producing an integrated fastening structure in a sandwich component 30 using a fastening device 1 which is shown in FIG. 2, as follows.

[0051] First of all, the production of an opening 31 which is open on one side takes place in a sandwich component 30. Afterward, the holding element 10 of the fastening device 1 is mounted into the opening 31. Subsequently, the actuating element 20 is plugged into the holding element 10, with the result that the fixing arms 11 are actuated from their mounting position into their fixing position in such a way that they penetrate mechanically into the sandwich component 30 with their section which is provided for fixing (engagement elements 12). Here, in the case of a sufficiently high pressure, part of the arm can also dip into the foam and can lead locally to compression of the foam.

[0052] The implementation of the invention is not restricted to the preferred embodiment of the invention which is specified above. Rather, a number of variants are conceivable which make use of the solution which is shown, even in the case of an embodiment of a fundamentally different type.

[0053] The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.