MOTOR AND CORELESS STATOR COIL WINDING UNIT THEREOF

Abstract

A motor and a coreless stator coil winding unit thereof are disclosed. The coreless stator coil winding unit includes an overlapping coil winding assembly and a non-overlapping coil winding assembly. The overlapping coil winding assembly includes a plurality of first coils arranged annularly and a plurality of second coils arranged annularly. The first coils and the second coils overlap with a phase difference. The non-overlapping coil winding assembly includes a plurality of third coils arranged annularly. The third coils are each located between an adjacent one of the first coils and an adjacent one of the second coils. Thus, the back electromotive force constant and torque constant of the motor have a better performance.

Claims

1. A coreless stator coil winding unit for a motor, comprising: an overlapping coil winding assembly, including a plurality of first coils arranged annularly and a plurality of second coils arranged annularly, the first coils and the second coils overlapping with a phase difference; a non-overlapping coil winding assembly, including a plurality of third coils arranged annularly, the third coils being each located between an adjacent one of the first coils and an adjacent one of the second coils.

2. The coreless stator coil winding unit as claimed in claim 1, further comprising a printed circuit board, wherein the first coils and the second coils of the overlapping coil winding assembly are arranged on opposite sides of the printed circuit board, respectively.

3. The coreless stator coil winding unit as claimed in claim 1, wherein the first coils and the second coils of the overlapping coil winding assembly have a coil pitch less than π.

4. The coreless stator coil winding unit as claimed in claim 3, wherein the coil pitch of the first coils and the second coils of the overlapping coil winding assembly is greater than or equal to ⅚π.

5. A motor, comprising: at least one rotor; a coreless stator coil winding unit, arranged relative to the rotor, the coreless stator coil winding unit including: an overlapping coil winding assembly, including a plurality of first coils arranged annularly and a plurality of second coils arranged annularly, the first coils and the second coils overlapping with a phase difference, a non-overlapping coil winding assembly, including a plurality of third coils arranged annularly, the third coils being each located between an adjacent one of the first coils and an adjacent one of the second coils.

6. The motor as claimed in claim 5, further comprising a printed circuit board, wherein the first coils and the second coils of the overlapping coil winding assembly are arranged on opposite sides of the printed circuit board, respectively.

7. The motor as claimed in claim 5, wherein the first coils and the second coils of the overlapping coil winding assembly have a coil pitch less than π.

8. The motor as claimed in claim 7, wherein the coil pitch of the first coils and the second coils of the overlapping coil winding assembly is greater than or equal to ⅚π.

9. The motor as claimed in claim 5, wherein the at least one rotor includes two rotors respectively located on two opposite sides of the coreless stator coil winding unit.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] FIG. 1 is an exploded view of the motor of the present invention;

[0016] FIG. 2 is a perspective view of the coreless stator coil winding unit of the motor of the present invention;

[0017] FIG. 3 is a planar view of the coreless stator coil winding unit of the motor of the present invention; and

[0018] FIG. 4 is a partial view of the coreless stator coil winding unit of the motor of the present invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0019] Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings.

[0020] As shown in FIG. 1, a motor according to an embodiment of the present invention comprises at least one rotor 1 and a coreless stator coil winding unit 2 arranged relative to the rotor 1. Specifically, in this embodiment, the at least one rotor 1 includes two rotors respectively located on two opposite sides of the coreless stator coil winding unit 2. Referring to FIGS. 2 to 4, the coreless stator coil winding unit 2 includes an overlapping coil winding assembly 21, a non-overlapping coil winding assembly 22, and a printed circuit board 23.

[0021] The overlapping coil winding assembly 21 includes a plurality of first coils 211 arranged annularly and a plurality of second coils 212 arranged annularly. The first coils 211 and the second coils 212 overlap with a phase difference. The phase difference is, for example, 30 degrees. The coil pitch of the first coils 211 and the second coils 212 is less than π, which is preferably ⅚π in this embodiment. The non-overlapping coil winding assembly 22 includes a plurality of third coils 221 arranged annularly. The third coils 221 are each located between the adjacent first coil 211 and the adjacent second coil 212. The first coils 211 and the second coils 212 of the overlapping coil winding assembly 21 are arranged on opposite sides of the printed circuit board 23, respectively. This prevents the first coils 211 and the third coils 221 located on one side of the printed circuit board 23 from contacting the second coils 212 and the third coils 221 located on the other side of the printed circuit board 23 to cause electrical breakdown.

[0022] The following Table 1 and Table 2 are the simulation of the efficiency of the back electromotive force constant, torque constant and output power of an ironless stator motor using a conventional overlapping coil winding assembly.

TABLE-US-00001 TABLE 1 driving back electromotive back electromotive torque voltage force @200 rpm force constant constant 36 V DCbus 10.19 V 0.486 0.6867

TABLE-US-00002 TABLE 2 load rotating speed input power output power efficiency 4 Nm 294.2 rpm 183.9 W 124.8 W 68% 7 Nm   195 rpm 314.2 W 141.6 W 45%

[0023] The following Table 3 and Table 4 are the simulation of the efficiency of the back electromotive force constant, torque constant and output power of the motor using the coreless stator coil winding unit of this embodiment.

TABLE-US-00003 TABLE 3 driving back electromotive back electromotive torque voltage force @200 rpm force constant constant 36 V DCbus 11.83 V 0.565 0.758

TABLE-US-00004 TABLE 4 load rotating speed input power output power efficiency 4 Nm 256.3 rpm 150.68 W 107.36 W 71.25% 7 Nm 179.1 rpm 262.58 W 131.29 W   50%

[0024] According to the above simulation data, it can be known that the motor using the coreless stator coil winding unit 2 of the present invention has better efficiency of the back electromotive force constant, torque constant and of output power.

[0025] Although particular embodiments of the present invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the present invention. Accordingly, the present invention is not to be limited except as by the appended claims.