COOLING PLATE WITH COAXIAL FLUID PORT
20230075362 · 2023-03-09
Inventors
Cpc classification
H05K7/20509
ELECTRICITY
H05K7/20809
ELECTRICITY
H05K7/20327
ELECTRICITY
International classification
Abstract
A cooling plate for cooling high power density electronics has an internal cavity and an opening for fluid exchange with the cavity. A mounting structure is positioned within the opening. A coaxial port is attached to the mounting structure, the coaxial port having a center conduit and a ring conduit surrounding the central conduit such that rotational axis of the center conduit coincides with rotational axis of the ring conduit. A single coaxial port can serve to deliver cooling liquid to the cooling plate and return warmed fluid from the cooling plate. The coaxial port center conduit connected with a fluid distribution panel. Fluid distribution is regulated by the panel before it exits the port through the ring conduit.
Claims
1. A cooling plate for cooling chips, comprising: a plate made of thermally conductive material and having an internal cavity; a distribution plate positioned inside the cavity and formed to direct fluid flow; and, at least one fluid coaxial port forming fluid passage to the cavity, the coaxial port having a ring conduit and a center conduit positioned coaxially inside the ring conduit.
2. The cooling plate of claim 1, further comprising a flow separator positioned inside the coaxial port to segregate a space to form separate fluid channels of fluid flowing inside the center conduit and the ring conduit.
3. The cooling plate of claim 1, wherein the plate comprises a fluid opening fluidly leading to the cavity and a mounting structure positioned within the fluid opening; and wherein the coaxial port comprises a coaxial connector attached to the mounting structure.
4. The cooling plate of claim 3, further comprising a leak detector positioned and sandwiched at a contacting interface between the mounting structure and the coaxial connector.
5. The cooling plate of claim 1, wherein the distribution plate is positioned inside the cavity to form two chambers inside the cavity and enable the fluid to be fully distributed among fins, wherein a first chamber receives fluid from the coaxial port and a second chamber returns the fluid to the coaxial port; and a fluid channel forms passageway for fluid to flow from the first chamber to the second chamber.
6. The cooling plate of claim 5, wherein the fins are positioned inside the first chamber and oriented to direct fluid flow within the first chamber.
7. The cooling plate of claim 1, wherein the distribution plate comprises a bottom surface having multiple fins configured for directing liquid flow and fluid passages configured to provide fluid passage from the bottom surface to a top surface of the distribution plate.
8. The cooling plate of claim 1, wherein the coaxial port comprises a no-drip flap configured to seal the coaxial port when no fluid coupler is connected.
9. A liquid cooling arrangement, comprising: a chip; a cooling plate physically attached to the chip, the cooling plate having an internal cavity and an opening for fluid exchange with the cavity, a mounting structure is positioned within the opening; a coaxial port attached to the mounting structure, the coaxial port having a center conduit and a ring conduit surrounding the center conduit such that rotational axis of the center conduit coincides with rotational axis of the ring conduit.
10. The cooling arrangement of claim 9, further comprising heat spreader inside the cavity.
11. The cooling arrangement of claim 9, further comprising a distribution plate positioned inside the cavity.
12. The cooling arrangement of claim 11, wherein the cooling plate comprises a bottom surface configured for attachment to the chip, a top surface, and a sidewall, and wherein the distribution plate divides the cavity into a first chamber contacting the bottom surface and a second chamber contacting the top surface.
13. The cooling arrangement of claim 12, further comprising a flow distributor forming a first fluid passage from the center conduit to the first chamber and a second fluid passage from the second chamber to the ring conduit.
14. The cooling arrangement of claim 12, further comprising a leak detector positioned and sandwiched at a contacting interface between the mounting structure and the coaxial port.
15. The cooling arrangement of claim 12, wherein the distribution plate comprises channels forming a flow passage from the first chamber to the second chamber.
16. The cooling arrangement of claim 9, further comprising a no-drip flap configured to seal the coaxial port when no fluid coupler is connected.
17. The cooling arrangement of claim 9, wherein the ring conduit is non-circular.
18. The cooling arrangement of claim 9, further comprising a condenser unit and coaxial conduit connected at one end to the coaxial port and at a second end to the condenser unit, wherein the coaxial conduit has one channel connected to a liquid region of the condenser and a second channel connected to a vapor region of the condenser.
19. A server arrangement comprising: a printed circuit board (PCB); a plurality of chips mounted on the PCB; a plurality of cooling plates, each mounted onto one of the chips; wherein each of the cooling plates comprises an internal cavity and an opening for fluid exchange with the cavity, a mounting structure is positioned within the opening; a coaxial port attached to the mounting structure, the coaxial port having a center conduit and a ring conduit surrounding the center conduit such that rotational axis of the center conduit coincides with rotational axis of the ring conduit.
20. The server arrangement of claim 19, further comprising condenser unit fluidly coupled to at least one of the cooling plates and a coaxial fluid line coupled between the coaxial port and the condenser unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Embodiments of the invention are illustrated by way of example and not limitation in the figures of the accompanying drawings in which like references indicate similar elements.
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
[0015] Various embodiments and aspects of the inventions will be described with reference to details discussed below, and the accompanying drawings will illustrate the various embodiments. The following description and drawings are illustrative of the invention and are not to be construed as limiting the invention. Numerous specific details are described to provide a thorough understanding of various embodiments of the present invention. However, in certain instances, well-known or conventional details are not described in order to provide a concise discussion of embodiments of the present inventions.
[0016] Reference in the specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in conjunction with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase “in one embodiment” in various places in the specification do not necessarily all refer to the same embodiment.
[0017] Incidentally, in the following embodiments similar elements are identified with similar reference numbers in the formal x ##, wherein the first digit x is replaced by the same digit as the figure number, while the next two digits ##are maintained consistent among the embodiments. Consequently, explanation of previously disclosed elements may not be repeated in subsequent embodiments.
[0018] Disclosed embodiments provide cooling plate for electronic devices, which utilizes coaxial ports to simplify the design and enhance the reliability of the cooling system. Additionally, the coaxial ports reduce the space required for the cooling plate, thus enabling higher chip density. By designing the cooling plate to have a single port, a more compact design can be provided, which enables packaging the electronic devices closer to each other to, among others, enable higher communication efficiency. Utilizing the coaxial ports also reduces the number of potential failure points and reduces the number of connectors. The cooling plate with coaxial ports may be implemented for cooling various electronic devices, such as single-chip module (SCM), system on a chip (SoC), multi-chip module (MCM), System in package (SIP), etc. For brevity, these are referred to herein as chips or simply chips, but any such reference should be understood to include any of these and similar variances of dies and packaging.
[0019] In various disclosed embodiments, the cooling plate includes fluid port that incorporate fluid supply and fluid return paths that are coaxial. The internal construction of the cooling plate may incorporate fins and baffles arranged to direct the fluid from the fluid inlet to the fluid outlet while maximizing heat transfer to the liquid. Thus, the fins and baffles may create a meandering path(s) for the liquid flow inside the cooling plate. Some embodiments may include more than one port, but at least one of the ports should be a coaxial port.
[0020] Additionally, the embodiments may incorporate leak detection sensors as a built-in feature. Since the port is coaxial, it presents only a single point of failure, so implementing leak detection can be limited to only that point of failure. Thus, the cost of implementing leak detection can be reduced.
[0021]
[0022]
[0023] Cooling plate 203 includes a core plate 205 made of thermally conductive material, such as copper or aluminum, etc. The bottom surface of the plate 205 is configured to be attached in physical contact with the chip packaging 201 for good thermal conductance. The interior of the plate has a cavity 210, which may include cooling fins 215. An inlet port 220 is used to supply cooling liquid into the cavity and a return port 222 is used to return the heated cooling liquid to the cooling system, as shown in
[0024]
[0025] Incidentally, since much of the discussion of the embodiments disclosed herein surrounds the coaxial port, the cooling plates are generally not drawn to scale, but instead shown rather small as compared to the port. In actual implementation the port may be much smaller compared to the plate, but for clarity the port is enlarge to show details. Also, while hatching is utilized to indicate the location of the fins, the hatching does not indicate the direction, orientation, size of number of fins, only the area where they are employed.
[0026] In this embodiment, the cooling plate 305 includes cavity 310 which incorporates cooling fins 315 functioning as flow restrictors to redirect the flow as needed. The cooling fins 315 are arranged to direct the circulating cooling fluid from the inlet, through the cavity 310, and out the outlet. Different fin designs can be employed to achieve this circulation, and some examples will be provided below. Alternatively, other flow restriction elements can be used to direct the flow of the fluid inside the cavity.
[0027] In this particular example, the cavity 310 is divided into lower chamber 312 and upper chamber 314 by a distribution plate 316. The fluid supplied from the port 324 enters one of the chambers (here bottom chamber 312), then flows to the other chamber (here upper chamber 314), and from there exits through the port 324, as illustrated by the arrows in
[0028] As illustrated in
[0029] In
[0030] The dotted callout in
[0031]
[0032] In this embodiment, the plate 305 itself is also modified to include a flow separator 318. The flow separator ensures that liquid entering from the coaxial port is directed properly to flow within the cavity 310 and not mix with the returning fluid. In this particular example, the flow separator 318 ensures that liquid delivered via the center conduit 326 flows into the bottom chamber 312 and cannot flow directly to the upper chamber 314, but rather flow through the distribution plate 316 and thence to the upper chamber 314. The flow separator 318 may be an integral part of the plate 305, it may be a separate part inserted into the opening in the plate 305 or onto the coaxial port connector, or it may be an integral part of the coaxial port connector. Regardless of the form of the flow separator 318, the design needs to ensure a good seal between the center conduit 326 and the top of the flow separator 318.
[0033] The embodiment of
[0034] Thus, an arrangement for a cooling plate is provided, wherein a single coaxial port enables supply of cooling fluid and return of warmed fluid. The plate incorporates a cavity having flow directing fins that forms a pathway from an inlet to an outlet; The coaxial port incorporates a central fluid conduit and a ring fluid conduit, wherein the axis of revolution of the central conduit and the axis of revolution of the ring conduit coincide.
[0035]
[0036] An example of a coaxial port connector 424 is illustrated in the callout of
[0037] The design of the fluid cavity 410 of this embodiment can be understood by reference to
[0038]
[0039] One advantage of using a coaxial port is the ability to place the coaxial port on the side of the cooling plate. An example of such an arrangement is illustrated in
[0040] For advanced processing chips it may be required to increase heat removal by increasing the amount of cooling fluid circulating within the cooling plate. Also, at times the cooling plate may require two separate cooling fluids, either as redundancy or using two different types of cooling fluid having different performance characteristics.
[0041]
[0042] As illustrated by the arrows, when liquid within the cooling plates vaporizes, it rises and flows through the ring conduit to the condensing unit 770. When the vapor contacts the condenser 774 it changes phase to liquid, thus transferring its heat to the condenser unit 770. The condensed liquid then drips onto collector 777, which collects the condensed liquid and deliver it to the center conduit back into the cooling cavities of the cooling plates 705a and 705b. Thus, the heat generated by the chips 701a and 701b is transferred to the vapor as it vaporizes the cooling liquid. The rising vapor transport the heat out of the cooling plates and into the condenser. The condenser then transfers the removed heat to the atmosphere via the cooling system (
[0043]
[0044] This example also shows the benefit of enabling to place the coaxial ports on the side, rather than the top surface of the cooling plate. Here, to increase packing density, chips 801a and 801b are mounted vertically. Therefore, a prior art cooling plate having two ports on the top plate (
[0045] Thus, a two phase cooling arrangement is provided, wherein a cooling plate incorporates a coaxial port with a ring fluid conduit and a central fluid conduit coaxially positioned within the ring fluid conduit. The central conduit forms a passage for cooling liquid delivery to the cooling plate, while the ring conduit forms fluid passage for removal of vapor from the cooling plate. The vapor is delivered to a condenser unit and condensed liquid is returned to the cooling plate via the central conduit. The condenser unit is positioned above the cooling plate, such that condensed liquid is returned to the cooling plate via gravity.
[0046] Thus, according to disclosed embodiments, a server board is provided wherein a chip is mounted on a PCB and a cooling plate is attached to the chip. The cooling plate incorporates coaxial port having a ring fluid conduit and a central fluid conduit coaxially positioned within the ring fluid conduit. The cooling plate has an internal fluid cavity and a distribution plate is positioned inside the fluid cavity to direct the fluid flow. Cooling fins can be formed on or attached to the distribution plate to direct the flow of the cooling fluid. A flow separator positioned at the coaxial port ensures separation of the flow between the central conduit and the ring conduit. Leak detector may also be provided at the coaxial conduit. In some embodiments the central conduit is used to deliver cooling liquid, while the ring conduit is used to return heated liquid or vapor.
[0047] According to further disclosed aspects, method for fabricating a cooling plate for chip is provided, comprising forming an internal cavity inside a plate made of a thermally conductive material; fabricating a distribution plate within the cavity; forming a passage to the cavity; attaching to the passage a coaxial port by having a ring conduit and a central conduit positioned centrally within the ring conduit. The method may further include attaching a leak detector to the coaxial port. Also, the distribution plate may include fins arranged to direct the fluid flow and channels to return the fluid to the ring conduit.
[0048] In the foregoing specification, embodiments of the invention have been described with reference to specific exemplary embodiments thereof. It will be evident that various modifications may be made thereto without departing from the broader spirit and scope of the invention as set forth in the following claims. The specification and drawings are, accordingly, to be regarded in an illustrative sense rather than a restrictive sense.