Process for preparing liquid mixtures of known pH and salt concentration
09643103 ยท 2017-05-09
Assignee
Inventors
- Richard W. Andrews (Rehoboth, MA, US)
- John Heden (Hollis, NH, US)
- Michael Jackson (Woonsocket, RI, US)
- John Lamoureux (Franklin, MA, US)
- Guo-Zhong Li (Westborough, MA, US)
- Barry Sunray (Northborough, MA, US)
- Thomas E. Wheat (Hopedale, MA, US)
Cpc classification
B01D15/168
PERFORMING OPERATIONS; TRANSPORTING
B01F35/80
PERFORMING OPERATIONS; TRANSPORTING
B01D15/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D15/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of preparing a liquid mixture for use in a liquid chromatography system is provided. The mixture comprises one or more acids, one or more bases, one or more salts, and one or more solvents, and the method comprises the steps of: i) calculating pH and/or salt concentration at a particular time t from a user-determined gradient function; and ii) based on the values obtained in step (i), calculating percent acid, percent base, percent salt and percent solvent in the liquid mixture at time t. A liquid chromatography system incorporating such method is also provided.
Claims
1. A method of preparing a liquid mixture, the mixture comprising one or more acids, one or more bases, one or more salts, and one or more solvents, the method comprising the steps of: providing a liquid mixture preparation device comprising a mixed liquid outlet port and a plurality of inlet ports connected to component sources of at least one of an acid, a base, a salt, and a solvent; providing a mixer control unit arranged to control the relative component proportions supplied through the inlet ports of the liquid mixture preparation device; i) receiving by the mixer control unit a pH-salt gradient table containing values for flow rate, pH, pH curve, salt concentration, and salt curve for a plurality of times; ii) receiving by the mixer control unit a pK.sub.a of the acid; iii) receiving by the mixer control unit concentrations of the component sources of the acid, the base, and the salt; iv) receiving by the mixer control unit a desired acid+base concentration for delivery from the mixed liquid outlet port; v) calculating by the mixer control unit a pH look-up table containing values for base percent and pH based on the pK.sub.a of the acid; vi) calculating by the mixer control unit a pH and/or salt concentration at a particular time t based on values from the pH-salt gradient table and the pH look-up table using a gradient function; vii) based on the values obtained in step (vi) and the values from the pH look-up table, calculating by the mixture control unit a percent acid, percent base, percent salt, and percent solvent in the liquid mixture at time t; and viii) controlling the relative component proportions supplied through the inlet ports of the liquid mixture preparation device such that the calculated percent acid, percent base, percent salt, and percent solvent are supplied from the mixed liquid outlet port of the liquid mixture preparation device.
2. The method of claim 1, wherein the gradient function comprises a fraction multiplier that provides predetermined changes in pH and/or salt concentration, each being independent of the other, over a time period of interest.
3. The method according to claim 1 or claim 2, wherein the gradient function is based on the following equation:
y=y.sub.s+(y.sub.ny.sub.x)fraction(equation 1) where y is selected from the group consisting of pH and salt concentration, y.sub.s is the value at time 1 and y.sub.n is the value at time 2.
4. The method according to claim 3, wherein the fraction multiplier is selected from the group consisting of:
5. The method according to claim 1, wherein liquid mixtures are prepared from stock solutions of at least one acid, at least one base, at least one salt, and at least one solvent.
6. The method according to claim 1, further comprising passing the liquid from the mixed liquid outlet port through a stationary phase of a chromatographic device.
Description
DESCRIPTION OF THE DRAWINGS
(1) The invention is further illustrated by the following drawings in which:
(2)
(3)
(4)
DETAILED DESCRIPTION OF THE INVENTION
(5) As used herein in the specification and claims, including as used in the examples and unless otherwise expressly specified, all numbers may be read as if prefaced by the word about, even if the term does not expressly appear. Also, any numerical range recited herein is intended to include all sub-ranges subsumed therein.
(6) The chromatographic system uses four stock solvents to create the desired pH-salt gradients for an elution, the solvents comprising an acid solution, a base solution, a salt solution and a solvent solution that is typically water, but may contain other additives. In some separations an organic solvent is substituted for the salt. Thus, as used herein, including in the claims, the term salt is understood to mean a salt solution, or its substitute, an organic solvent solution.
(7) These four stock solutions are metered in different relative concentrations to generate a given pH-salt concentration condition for the delivered mobile phase at a given point of time.
(8) In an embodiment of the invention, four different types of data are entered by the user into the computer program which controls operation of the chromatography system and specifically delivery of the correct solutions at the pump: 1) a pH-salt gradient table; 2) an empirical pH calibration table (or pK.sub.a); 3) molar concentrations of acid, base and salt stock solutions; and 4) the desired acid+base molar concentration that will be delivered to the stationary phase.
(9) A pH look-up table is used by the software to calculate the percentage flow from acid and base lines during the elution. The look-up table is created by the software either from a user-input pK.sub.a or from a user-input empirical calibration table. The empirical calibration table is created by the user by mixing the 2-4 solutions in known proportions and measuring the pH. The software then uses these input values to calculate the percent acid and base (described further below) at a given time point in the gradient table.
(10) The gradient that is delivered to the stationary phase is determined in the following manner, based on the user-entered information.
(11) A pH-salt gradient table has values for 1) flow rate, 2) pH, 3) change in pH, (referred to herein as a pH curve), 4) salt concentration and 5) change in salt concentration (referred to herein as the salt curve), for each time t during the course of the separation. Typically, a user will prepare a table having 5 to 6 rows, for times t.sub.0 to t.sub.5 (or t.sub.6). An example of a pH-salt gradient table is shown in Table 1:
(12) TABLE-US-00001 TABLE 1 Time Flow pH Salt Salt (min) (mL/min) pH Curve Conc. Curve Ink. 0.5 6.8 . . . 0.05 . . . 10 0.5 6.8 6 0.8 6 12 0.5 6.8 6 0.8 6 15 0.5 6.8 11 0.05 11
(13) Each time period, for example the time from t.sub.1 to t.sub.2, is referred to a time segment. The pH or salt curve determines how the pH or salt concentration will change over that particular time segment. Examples of curves, which can be used to vary both the pH and salt concentration, are depicted in the
(14) The pH-salt gradient table is prepared by the user based on experimentation and prior experience with particular solvents and analytes of interest, and is within the ability of one skilled in the art of chromatography systems.
(15) The user enters the pK.sub.a from which the look-up table is calculated, or they may enter an empirical calibration from which the pH look-ups are calculated, into the computer program. Optionally, the system can include pre-generated look-up tables for common buffer systems that can be selected by the user. The look-up table can be a one-variable, two-variable or three-variable table; in each, the pH is calculated or measured based on the values of the other variables. A three-variable table will have values for temperature, salt concentration (molar) and base percent (%); a two-variable look-up table will have values for salt concentration (molar) and base percent (%), and a one-variable look-up table has values for base percent. The one-variable table can either be directly entered by the user or calculated by the software based on an input value for the pK.sub.a of the acid used. Typically, a two-variable look-up table may have between 30-60 rows, and a one-variable look-up table will have fewer rows. The two- and three-variable look-up tables are constructed by manually preparing specific mixtures of acid and base buffers, salt and water, and for the three-variable table, temperature. The pH of each mixture at the given conditions is measured and entered into the table.
(16) The user also enters the molar concentrations for each of the acid, base and salt stock solutions that will be combined at the pump in the system.
(17) A final component of the user-entered information is the delivered acid+base concentration. It has been found from experience that a convenient ratio of acid+base percent and salt+solvent percent is about 20% acid+base, and about 80% salt+solvent. However, these numbers are not required, and can be adjusted according to the needs of the user and the analytes being separated.
(18) At a point in time, the pump in the chromatography systems is delivering the specified total flow rate of liquid to the separation column. The software calculates the pH and salt concentration at a particular time t, using the information provided in the gradient table and the look-up table, and a fraction multiplier calculated using the particular pH curve and/or salt concentration curve in the gradient table. Then, for this particular pH and salt concentration, the % base, % acid, % salt and % solvent can be calculated, using interpolation, from values provided in the pH look-up table. These values are sent to the chromatographic system to generate the specific mobile phase conditions for time t.
(19) The method of the invention is further illustrated by way of the following example. Note that an organic solvent can be substituted for a salt in the following calculations, for systems in which organic solvents rather than salts are used.
(20) TABLE-US-00002 TABLE 2 pH- Salt Gradient Table (provided by the user) time flow pH salt conc. salt conc. (min) (ml/min) pH curve (mM) curve T.sub.0 = 0 1.0 (f.sub.0) 5 (pH.sub.0) 500 (sC.sub.0) T.sub.1 = 10 1.0 (f.sub.1) 6 (pH.sub.1) 6 (pHC.sub.1) 1000 (sC.sub.1) 6 (sCC.sub.1) T.sub.2 = 15 1.0 (f.sub.2) 5 (pH.sub.2) 6 (pHC.sub.2) 500 (sC.sub.0) 6 (sCC.sub.2) T.sub.3 = 16 0 (f.sub.3) 5 11 500 (sC.sub.0) 11
(21) TABLE-US-00003 TABLE 3.1 One Variable - pH Look-Up Table (empirical calibration table) base % pH 0 4.0 5 (bP.sub.0) 5.0 (pHL.sub.0) 10 (bP.sub.1) 5.5 (pHL.sub.1) 20 6.0
(22) TABLE-US-00004 TABLE 3.2 Two Variables - pH Look-Up Table (empirical calibration table) Salt % Base % pH 20 (sPL.sub.0) 5 (bP.sub.0) 5.0 (pHL.sub.0) 20 (sPL.sub.0) 10 (bP.sub.1) 5.5 (pHL.sub.1) 40 (sPL.sub.1) 5 (bP.sub.0) 5.2 (pHL.sub.2) 40 (sPL.sub.1) 10 (bP.sub.1) 5.7 (pHL.sub.3) . . . . . . . . .
(23) TABLE-US-00005 TABLE 3.3 Three Variables - pH Look-Up Table (empirical calibration table) Temp. C. Salt % Base % pH 20 C. (Temp.sub.0) 20 (sPL.sub.0) 5 (bP.sub.0) 5.0 (pHL.sub.0) 20 C. (Temp.sub.0) 20 (sPL.sub.0) 10 (bP.sub.1) 5.5 (pHL.sub.1) 20 C. (Temp.sub.0) 40 (sPL.sub.1) 5 (bP.sub.0) 5.2 (pHL.sub.2) 20 C. (Temp.sub.0) 40 (sPL.sub.1) 10 (bP.sub.1) 5.7 (pHL.sub.3) 30 C. (Temp.sub.1) 20 (sPL.sub.0) 5 (bP.sub.0) 5.05 (pHL.sub.4) 30 C. (Temp.sub.1) 20 (sPL.sub.0) 10 (bP.sub.1) 5.56 (pHL.sub.5) 30 C. (Temp.sub.1) 40 (sPL.sub.1) 5 (bP.sub.0) 5.24 (pHL.sub.6) 30 C. (Temp.sub.1) 40 (sPL.sub.1) 10 (bP.sub.1) 5.77 (pHL.sub.7)
Molar Concentrations (Provided by the User):
acid concentration: acU=100 mM
base concentration: bcU=100 mM
salt concentration: scU=1000 mM
acid and base concentration (bufferConcentrationU)=20 mM
(bufferConcentrationUmM (acU, bcU)
Gradient Function
(24) The gradient function is defined by the following set of equations:
y=y.sub.s+(y.sub.ny.sub.s)fractionequation 1
where y is pH and salt concentration (or solvent, if an organic solvent is used), and fraction is defined as follows (where values for t.sub.1 and t.sub.0 are obtained from the pH-salt gradient table, and t is the time of interest, t.sub.0tt.sub.1):
(25)
pH and Salt (or Solvent) Concentration at any Gradient Time t
(26) At any gradient time t, the pH value can be calculated from the gradient function, Equation 1 above, as follows:
(27) From Table 2, the pH-Salt Gradient Table, y=pH, y.sub.s=pH.sub.0, and y.sub.n=pH.sub.1, for all values of t where t.sub.0tt.sub.1.
(28) Using curve 6 as an example, the fraction is
(29)
(30)
(31) Similarly, at time t, and using curve 6 as an example, the salt concentration is calculated as:
(32)
Calculation of Base Percent
(33) 1) Using the one-variable pH Look-up table (Table 3.1), the base percent can be calculated, using interpolation, as follows:
(34)
(35) 2) For a given salt percent (sP) and pH, where
sPL.sub.0<sP<sPL.sub.1, pHL.sub.0<pH<pHL.sub.1, and pHL.sub.2<pH<pHL.sub.3,
the base percent (%) can be calculated from the values provided by the user in the two-variable pH Look-up table (Table 3.2), using interpolation:
(36)
(37) 3) For a given temperature (Temp), salt percent (sP) and pH, where
Temp.sub.0<Temp<Temp.sub.1,
sPL.sub.0<sP<sPL.sub.1,
pHL.sub.0<pH<pHL.sub.1,
pHL.sub.2<pH<pHL.sub.3,
pHL.sub.4<pH<pHL.sub.5,
pHL.sub.6<pH<pHL.sub.7,
the base percent (%) can be calculated from the values provided by the user in the three-variable pH Look-up table (Table 3.3), using interpolation:
(38)
Calculation of % A, % B, % C and % D in the Total Mixture (Sent to Gradient Proportioning Valve by Software)
1) Calculation of Salt Percent Max
acidPercentaCU+basePercentbCU=100%bufferConcentrationUeq. 5.4.1
acidPercent+basePercent+saltPercent+aqueousPercent=100%eq. 5.4.2
(39) From equations 5.4.1 and 5.4.2 the following can be derived:
(40)
2) Calculation of Solvent Percentages Sent to Pump:
(41) From equations 5.1, 5.2 or 5.3 basePercent is obtained. From this value, the following can be calculated:
(42)
(43) The values for acidPercent, basePercent, saltPercent and aqueousPercent can be assigned to solvent A, B, C and D in the pumps.
(44) Calculations for a One-Variable Look-Up Table from pK.sub.a
(45) For a given pK.sub.a value
pH.sub.min=pK.sub.a1
pH.sub.max=pK.sub.a+1
numPH=40
for arrayIndex=0 to arrayIndex=39,
(46)
(47) So, for example, for a pK.sub.a=6.8, pH.sub.min=5.8, pH.sub.max=6.5 and numPH=40,
(48) a one-variable pH look-up table can be obtained from equations 8 and 9:
(49) TABLE-US-00006 TABLE 4 one-variable pH look-up Base % pH 9.09% 5.8 . . . . . . .sup.50% 6.8 . . . . . . 90.9% 7.8
(50) The acid and base components can theoretically be any acid and base, but preferably a weak acid is paired with its conjugate base, or a weak base is paired with its conjugate acid. An example of an acid-base pair is TRIS and TRIS chloride. Other acid-base pair are also suitable and are well known to those skilled in the art.
(51) The salt component preferably is any salt which is neutral to the liquid system, i.e. does not react in the system by any other way than by ionic dissociation. Preferable examples are NaCl or KCl. However, the invention could easily be extended to the use of pH active salts, e.g. ammonium sulphate, and it is considered to be within the knowledge of the person skilled in the art to make the corresponding modifications to the entered variables.
(52) Combinations of acids, combinations of bases, and combinations of salts can also be used.
(53) The solvent component can be any solvent or combination of solvents in which the other components of the liquid mixture are soluble. In one embodiment, the solvent is preferably distilled and/or deionized water. In another embodiment, for example in reverse phase chromatography separations, a water and acetonitrile mixture is preferred.
(54) In other systems, other organic solvents may be used. Typically, when a solvent other than water is used, it preferably is in admixture with water, whereby the pH of the solvent may be taken to be that of the water phase.
(55) In a preferred embodiment, e.g. in a liquid chromatographic system, the calculations are carried out by a data program, implemented from the equations given herein above, governing directly a metering device, such as a pump and valve system, or any other equivalent means of delivering the components to the chromatography device. The program preferably includes the ability to correct for separations carried out at different temperatures, by including temperature in the empirically-derived look-up table (as in Table 3.3). As will be understood by one skilled in the art, the invention is not limited to any particular flow rate, any particular mixing system, or any particular method of generating a flow through a chromatographic device. For example, the method of the invention can be used in both low pressure liquid chromatography (where mixing occurs prior to pumping), and high pressure liquid chromatography, where pumping occurs prior to mixing.
Example
Ion Exchange Separation of Monoclonal Antibody
(56) A commercial preparation of a chimeric monoclonal antibody was analyzed with cation exchange chromatography. The described invention was used to provide different separation buffers to adjust resolution in the separation.
(57) As shown in
(58) To improve this separation, a second instrument method was created specifying that the same gradient be used at a pH of 6.8. Using the pK of 6.8, the software calculated that the instrument should blend the mobile phase as 10.0% A and 10.0% B while changing over time from 80% C:0% D to 30% C:50% D. The resulting separation is shown in
(59) Experimental Conditions:
(60) Sample: Chimeric Monoclonal Antibody, 4 mg/mL
(61) Injection: 10 uL
(62) Column: Waters Protein-Pak Hi Res SP, 7 mm, 4.6100 mm
(63) Instrument: Waters ACQUITY UPLC H-Class System with TUV detector at 280 nm
(64) Buffers: A: 0.125M NaH.sub.2PO.sub.4
(65) B: 0.125M Na.sub.2HPO.sub.4 C: 1.0 M NaCl D: Water
(66) TABLE-US-00007 Gradient Table 1 Time Flow pH Salt Salt (min) (mL/min) pH Curve Conc. Curve Init. 1.0 6.0 . . . 0.0 . . . 2 1.0 6.0 6 0.0 6 32 1.0 6.0 6 0.5 6 32.1 1.0 6.0 6 0.0 6 47 1.0 6.0 6 0.0 6
(67) TABLE-US-00008 Gradient Table 2 Time Flow pH Salt Salt (min) (mL/min) pH Curve Conc. Curve Init. 1.0 6.8 . . . 0.0 . . . 2 1.0 6.8 6 0.0 6 32 1.0 6.8 6 0.5 6 32.1 1.0 6.8 6 0.0 6 47 1.0 6.8 1 0.0 6