Shift arrangement for a motor vehicle transmission and method for actuating said shift arrangement
09644718 ยท 2017-05-09
Assignee
Inventors
Cpc classification
F16H2063/3063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T74/19279
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H2063/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2063/3053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T74/19251
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K20/00
PERFORMING OPERATIONS; TRANSPORTING
F16H59/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A shift arrangement for a motor vehicle transmission has a housing. At least two push rods are mounted on the housing so as to be movable in an axial direction between a neutral position and a shift position. The push rods can each be coupled to a shift clutch. At least two return rods are mounted on the housing. The return rods are each coupled to one of the push rods so that a push rod and the return rod associated therewith are moved in opposite axial directions. A shift cam of a shift member can be aligned with a push rod or with a return rod for the purpose of selecting, and can transmit a pushing force to a selected rod. A driving feature is arranged on the shift member and can transmit a pushing force in order to move an unselected rod into the neutral position.
Claims
1. Shift arrangement for a motor vehicle transmission which has at least two gear stages that can be engaged and disengaged by means of different rods, having a housing, at least two push rods, which are mounted on the housing in such a way as to be movable in an axial direction between a neutral position and at least one shift position and which can each be coupled to a shift clutch or a shift clutch pack, at least two return rods, which are mounted on the housing in such a way as to be movable in an axial direction between a neutral position and at least one shift position, wherein the return rods are each coupled to one of the push rods in such a way that any one of the push rods and the return rod associated therewith are moved in opposite axial directions, and a shift member, which is mounted on the housing in such a way that a shift cam of the shift member can be aligned with one of the push rods or with one of the return rods for the purpose of selecting, and can transmit a pushing force to the selected rod and move the selected rod in a first axial direction for a shift operation, wherein at least one driving feature is furthermore arranged on the shift member in such a way that, before or during a shift operation on a selected rod, the driving feature can transmit a pushing force to at least one unselected rod in order to move said unselected rod into the neutral position.
2. Shift arrangement according to claim 1, wherein two driving features are arranged on the shift member in such a way that, before or during the shift operation on the selected rod, the driving features can transmit a pushing force to an unselected rod and to the return rod associated therewith in order to move the unselected rod and the return rod associated therewith into the neutral position.
3. Shift arrangement according to claim 1, wherein the driving feature or features are each connected to a spring device, wherein the spring device is arranged and designed in such a way that the pushing force can be transmitted from the driving feature to at least one of the unselected rod and the rod associated therewith via the spring device.
4. Shift arrangement according to claim 3, wherein a spring travel of the spring device is equal to or greater than a travel of a rod from the neutral position to the shift position.
5. Shift arrangement according to claim 3, wherein the spring device and the shift cam are arranged relative to one another in such a way, as seen in the axial direction, that a pushing force is transmitted from the driving feature or driving features to the unselected rod or rods via the spring device before the shift cam exerts a pushing force on the selected rod, thus ensuring that a shift clutch of a source gear stage is opened before a shift clutch of a target gear stage associated with the selected rod is closed.
6. Shift arrangement according to claim 1, wherein at least one other push rod or return rod is arranged between the one of the push rods and the return rod associated therewith, as seen in a direction transverse to the axial direction.
7. Shift arrangement according to claim 1, wherein the shift member can be turned about a longitudinal axis for the purpose of selecting, wherein the push rods and the return rods are arranged in a manner distributed in the circumferential direction around the longitudinal axis.
8. Shift arrangement according to claim 7, wherein the one of the push rods and the return rod associated therewith are arranged diametrically in relation to the longitudinal axis.
9. Shift arrangement according to claim 1, wherein the motor vehicle transmission is an automated shift transmission.
10. Shift arrangement according to claim 9, wherein the shift member has the at least one driving feature for all the unselected push rods and the return rods associated therewith, with the result that, when one gear stage is engaged, all the other gear stages of the motor vehicle transmission are locked by means of the driving features.
11. Shift arrangement according to claim 1, wherein the motor vehicle transmission is a dual clutch transmission, which has a first transmission section and a second transmission section, wherein the shift arrangement has the at least two push rods and the at least two return rods for both transmission sections, which can be actuated by means of the one shift member.
12. Shift arrangement according to claim 11, wherein the shift member can be turned about a longitudinal axis for the purpose of selecting, wherein the push rods and the return rods are arranged in a manner distributed in the circumferential direction around the longitudinal axis, wherein, as seen over the circumference, one push rod or return rod of one transmission section is adjacent to one push rod or return rod of the other transmission section.
13. Shift arrangement according to claim 1, wherein the shift member is designed as a nut, which, together with a spindle, forms a spindle drive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention are represented in the drawings and are explained in more detail in the following description. In the drawings:
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DESCRIPTION OF PREFERRED EMBODIMENTS
(21) In
(22) The gear set 22 has a loose gear 24, which is mounted rotatably on a shaft 26 of the transmission arrangement 16. Arranged on the shaft 26 is a shift clutch, which can be of conventional construction, possibly being designed as a claw clutch for example but especially as a synchronizing shift clutch.
(23) The shift clutch 28 has a sliding sleeve (not designated specifically), which can be moved in an axial direction on the shaft 26 in order to connect the loose gear 24 to the shaft 26 for conjoint rotation and in this way to engage a gear stage, or to decouple it from the shaft 26 in order in this way to disengage the associated gear stage. In general, transmission arrangements 16 of this kind have at least one reverse gear stage and at least five forward gear stages, which are each assigned to one gear set and can be actuated by means of a corresponding number of shift clutches.
(24)
(25) For automatic actuation of the shift clutch 28, a shift arrangement 40 is provided, which can be integrated into a housing 42 of the transmission arrangement 16 for example. The shift arrangement 40 contains a spindle drive 44, which has a spindle 46 that is aligned along a spindle axis 48 and has a spindle thread 50 on at least a section of its outer circumference. The spindle axis 48 is preferably aligned parallel to the shaft 26 of the transmission arrangement 16. The spindle drive 44 furthermore contains a nut 52 having a nut thread 54, which is in engagement with the spindle thread 50. The spindle drive 44 can also be designed as a recirculating ball spindle drive, which in general terms can contribute to a reduction in friction and hence to a reduction in the required motor torque of a motor for driving the spindle.
(26) A radially projecting shift cam 56 is formed on an outer circumference of the nut 52, preferably extending over an angular range of less than 20. The spindle 46 is rotatably mounted on the housing 42.
(27) The shift arrangement 40 furthermore has a push rod 60, which is mounted on the housing 42 in such a way as to be movable parallel to the spindle axis 48. The push rod 60 is aligned with the shift cam 56 in the circumferential direction. The push rod 60 is furthermore coupled to the shift clutch 28 by a suitable coupling 62, e.g. in the form of a shift fork. Axial movements of the push rod 60 consequently lead to axial movement of the sliding sleeve of the shift clutch 28, thus enabling at least one gear stage to be engaged and disengaged by means of the push rod 60.
(28) Formed on the housing 42 is a circumferential groove 64, in which the shift cam 56 of the nut 52 engages in an axial base position, which is illustrated in
(29) An axial guide 66, which is designed as a kind of shift cam gate, is furthermore formed on the housing 42. The shift cam 56 can consequently penetrate axially into the axial guide 66 and is held in the circumferential direction in the axial guide 66. The axial guide 66 can also serve to support the push rod 60, namely in the circumferential direction. For reasons of clarity, support for the push rod 60 in the radial direction is not shown in detail in
(30) If the gear stage associated with the gear set 22 is to be engaged, the spindle 46 is first of all turned in such a way that the nut 52, which is in the axial base position, is turned until the shift cam 56 is aligned with the axial guide 66 in the circumferential direction, as illustrated in
(31) The housing 42 furthermore has an axial stop 72 for the nut 52, wherein the axial stop 72 defines the axial base position. When, after moving the push rod 60, the nut 52 is consequently moved in the opposite direction, more specifically by the spindle being driven in the opposite direction, the shift cam 56 therefore ultimately emerges from the axial guide 66, and the nut then comes into contact with the contact surface 70, and the nut can thus be turned in the axial base position by turning the spindle 46, while the shift cam 56 runs through the circumferential groove 64.
(32)
(33) Typically, a push rod 60 is in each case assigned to a sliding sleeve, which can actuate one or two shift clutches of a shift clutch pack in the manner known in the prior art. Consequently, a dedicated push rod 60, 60a . . . is preferably to be provided for every two gear stages.
(34)
(35) In order to ensure that the nut is moved in the first axial direction 68, starting from the axial base position, until the shift cam 56 engages in an axial guide 66, it is generally necessary to fix the nut 52 in the circumferential direction. For this purpose, a holding device (not shown specifically in
(36) Owing to the fact that an axial movement of the push rod 60 is exerted exclusively via a pushing force by means of the shift cam 56, a return device 82 is preferably provided, this being indicated schematically in
(37) By means of the return device 82, it is consequently preferably also possible to move the push rod 60 out of a neutral position, in which the shift clutch 28 and, if appropriate, a shift clutch assigned to the same shift clutch pack is open, in the axial direction 84 opposed to the first axial direction 68 as well in order, for example, to actuate such a second shift clutch of the same shift clutch pack.
(38) By means of the above-described mode of operation of the spindle drive 44, the push rod 60 (or further push rods 60a, etc.) is consequently generally moved in the first axial direction 68. By means of the return device 82, the push rod (or the push rods) can each be moved in the opposite, second axial direction 84. Starting from the above-described neutral position, the return device 82 can consequently also serve to actuate a further shift clutch of the same shift clutch pack. In order to re-establish the neutral position from this position of the push rod 60, the spindle drive 44 is once again actuated in the manner described above in order to return the push rod 60 to the neutral position from the second shift position (in the first axial direction).
(39) The return device 82 can be formed by a releasable coupling 83 between the nut 52 and the push rod 60, for example, as indicated schematically in
(40) A return device 82 can furthermore be obtained by providing on the housing 42 another axial guide 86, although this is not assigned a push rod and is consequently designed as an axial empty gate. By turning the nut 52 in such a way that the shift cam 56 is aligned with this further axial guide 86, and by turning the spindle in such a way that the shift cam 56 passes through the further axial guide 86 in an axial direction, the nut 52 can consequently be moved to the axial end of the push rod 60 opposite to the axial base position. At this opposite position, therefore, a further circumferential groove 87 is preferably provided for the shift cam 56, this being indicated schematically in
(41) In this way, each push rod 60, 60a can be actuated exclusively in push mode both in the first and in the second axial direction 68, 84, and thus all the push rods 60, 60a etc. can be moved in both axial directions 68, 84 in order in this way to engage one or more gear stages of the transmission arrangement 16. In particular, it is possible, if the transmission arrangement 16 is formed by a dual clutch transmission, to engage one gear stage in each of the two transmission sections without the need to engage other gear stages in the meantime, as is generally the case with a sequential shift drum.
(42) Overall, it is possible in this way to achieve very short shifting times.
(43) It is self-evident that a pitch of the spindle thread 50 and of the nut thread 54 is set up in such a way that, on the one hand, axial forces required to engage and disengage the gear stages can be transmitted to the push rod. On the other hand, the pitches are set up in such a way that the nut can be actuated relatively quickly in an axial direction, for which purpose the speed of the shift motor 74 can be adjusted in a suitable manner.
(44) It is self-evident that the control device 76 is designed to control the shift motor in any desired manner, both as regards the rotational position and as regards the speed of rotation, in order to be able to obtain the above functions.
(45) In making available the further circumferential groove 87, it is understood that a corresponding axial stop is preferably provided on the housing 42, said stop lying axially opposite the axial stop 72 for the axial base position. A holding device for holding the nut in the region of the further circumferential groove is likewise furthermore provided in order to enable the nut to enter one of the axial guides in a suitable rotational position.
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(47) In an alternative version, the shift arrangement 40 preferably has just one such parking lock push rod 88 and no push rods, the shift arrangement 40 thus being designed exclusively for actuating the parking lock arrangement.
(48) In this case, however, the shift arrangement can also be constructed in the manner described below with reference to
(49) The shift arrangement 40 preferably has an incremental sensor 92, by means of which the relative rotational position of the shift cam 56 in relation to the housing 42 can be detected. The incremental sensor 92 is connected to the control device 76. Provision is furthermore preferably made to provide a zero position sensor 94 in one circumferential position, by means of which a predetermined position of the shift cam 56 in the circumferential direction can be determined. The zero position sensor 94 is also preferably connected to the control device 76. Instead of the incremental sensor 92 arranged on the housing 42, it is also possible to use a logic unit which uses an incremental sensor of the shift motor 74 to draw conclusions about the respective current rotational position of the nut 52.
(50) The zero position sensor 94 serves, in particular, to detect a zero position in order in this way to calibrate an incremental sensor, particularly after a reset.
(51) In the case of a reset of the control unit 76, the nut 52 can be moved into the axial base position without having to engage or disengage gear stages for this purpose. The nut 52 can then be turned until the zero position sensor 94 detects the predetermined rotational position of the nut 52 in order in this way to calibrate an incremental sensor.
(52)
(53) The shift arrangement 40 has another type of return device 82, which contains a return rod 98. In general terms, the return rod 98 is constructed like a push rod 60 and is mounted on the housing 42 in such a way as to be axially movable in a further axial guide 99. The return rod 98 is provided in direct association with push rod 60. In addition to the first push rod 60,
(54) In the embodiment in
(55) The push rods 60, 60a, 60b are coupled to their respectively associated return rods 98, 98a, 98b by respective return coupling devices 100. The return coupling devices 100, of which only one is shown in
(56) In the case of the return device 82 in
(57) It is self-evident that it is thereby possible to establish both a neutral position for push rod 60 and also two shift positions which are associated with a first gear stage and a second gear stage, which can be actuated by means of a shift clutch pack.
(58) This is shown by way of example in
(59) Starting from this home position, the shift cam 56 can be moved in the first axial direction 68 by driving the spindle 46 in a suitable direction (depending on the pitch of the spindle thread 50), as a result of which push rod 60 is taken along in the first axial direction in order in this way to engage gear stage 3, this being illustrated in
(60) As illustrated by a dashed line in
(61) After reaching the axial base position (corresponding to the circumferential groove 64, which is indicated in
(62) In the dual clutch transmission, it is consequently possible, with gear stage 3 engaged in the active transmission section, to preselect gear stage 2 already in order to prepare for a downshift operation. As an alternative, it would also have been possible for push rod 60a to be moved in the first axial direction 68 in order to preselect gear stage 4 in the inactive transmission section and to prepare an upshift operation.
(63) Starting from the illustration in
(64) In the embodiment of shift arrangement 40 in
(65) In general terms, it is possible to couple the rods and/or the levers to one another in such a way that gear locking is achieved, preventing the engagement of several gear stages in one transmission section (in the case of a dual clutch transmission) or preventing the engagement of all the other gear stages when one gear stage is engaged (in the case of an automated shift transmission). However, no design details of a gear locking system of this kind are shown in
(66) It is furthermore conceivable in general terms to set up a neutral positioning device which, when one gear stage is engaged in one transmission section, sets the other push rods associated with the same transmission section to a neutral position. As a result, it is unnecessary to disengage a gear stage which is associated with the same transmission section but with a different push rod, this being accomplished by actuating the current push rod.
(67) As described above, it is necessary, in order to turn the nut 52 in the axial base position, for said nut to strike an axial stop 72, which is aligned or associated in an axial direction with the circumferential groove 64. The axial stop 72 is preferably formed on the housing 42 but could also be formed on the spindle 46.
(68) The above description furthermore states that, starting from the axial base position, the nut 52 must initially be held in order to introduce it into one of the axial guides 66, 99.
(69) In the shift arrangement 40 in
(70) In this case, the one-way clutch device 108 is set up between the nut 52 and the housing 42 and, in the present case, contains a one-way clutch contour 110 on an axial end face of the nut 52 which faces the housing. The one-way clutch device 108 furthermore contains a plurality of projections 112, which are preloaded in an axial direction towards the nut 52 by means of respective springs 114 and project in an axial direction relative to the axial stop 72 in a home position. This is illustrated in relatively great detail in
(71) In this case, the one-way clutch contour 110 has an oblique contour section 116 and a blocking contour section 118. The mode of operation of the one-way clutch device 108 is clearly evident from
(72) In order to make this easier, a suitable pair of chamfers 122 can be provided on the axial mouth of the axial guide 66, and the shift cam 56 can be designed in a corresponding manner with suitable chamfers 120 on the side facing the axial guide 66.
(73)
(74) In this version, it is possible to actuate the shift clutch packs 124 implemented in this way by means of just one push rod 60, which is actuated by means of a spindle drive 44 having a spindle 46 and a nut 52, as in the above embodiments.
(75) In the present case, however, it is possible to couple the nut 52 to the push rod 60 by means of a rigid coupling 126, thus enabling both pushing and pulling forces to be transmitted to the push rod 60 via the rigid coupling 126.
(76) Such an embodiment of a shift arrangement 40 is also alternatively suitable for engaging and disengaging a parking lock arrangement.
(77) Overall, it is possible to achieve at least one of the following advantages with the present invention, depending on the embodiment.
(78) A selecting and a shifting function can be implemented by enabling/enforcing or preventing rotation of the nut with the spindle by means of just a single drive. The shift arrangement can optionally be expanded by additional functions, e.g. a park-by-wire parking lock arrangement. The shift arrangement can be implemented in a very simple and robust manner. The shift arrangement can be integrated very well into a transmission package. Moreover, the shift arrangement can easily be expanded for a plurality of gear stages, that is to say more than six gear stages or more than seven gear stages. Moreover, the shift arrangement can be expanded by additional functions (park-by-wire) in a simple manner, if required.
(79) The overall result is simplicity of manufacture with a relatively large number of identical parts. Compared with an embodiment in which the gear stages are actuated by means of a shift drum or in some other way, the overall structure of the transmission can remain unaffected.
(80) By virtue of its compact construction, it is conceivable to arrange the shift arrangement close to associated shift clutches and to make the shift forks and linkages to of the shift forks very short.
(81)
(82) The shift arrangement 40 in
(83) Push rod 60 is coupled to a return rod 98, namely by means of a coupling device, which has a lever 102, for example. In a corresponding manner, the second push rod 60a is coupled to a return rod 98a by means of another coupling device, which has a lever 102a, for example.
(84) A shift member 52 can be moved in a direction transverse to shifting direction S, as shown in
(85) In addition to the shift cam 56, the shift member 52 has a first driving feature 130 and a second driving feature 132. The driving features 130, 132 are preferably arranged on opposite sides of the shift cam 56, as seen in transverse direction W. The first driving feature 130 is coupled to a first spring device 134. The second driving feature 132 is coupled to a second spring device 136.
(86) The driving features 130, 132 or the spring devices 134, 136 thereof are arranged in such a way, as seen in transverse direction W, that, when one push rod is selected (push rod 60a in
(87) The driving features are used to transmit a pushing force to unselected rods (in this case 60, 98) before or during a shift operation on a selected rod (in this case push rod 60a, for example) in order to move said rods into the neutral position N.
(88) This is shown by way of example by means of
(89) In
(90) To engage gear stage 1, the shift member 52 is first of all moved back in the second shifting direction 84 as shown in
(91) In
(92) The shift member 52 is then moved back in the first shifting direction, as shown at 68 in
(93)
(94)
(95) The shift arrangement 40 in
(96)
(97) Rods 60, 98 are arranged in such a way in the circumferential direction that one push rod or return rod of one transmission section is in each case adjacent to one push rod or return rod of the other transmission section.
(98) As shown in
(99) The shift member 52 has a shift cam 56 and two driving features 130, 132, which are spaced apart from the shift cam 56 in transverse direction W in such a way that, in relation to the shift cam 56, they are each aligned with the next rod but one, as seen in the circumferential direction or in transverse direction W. In the illustration in
(100) Consequently, the shift cam 56 and the driving features 130, 132 in this arrangement are each aligned exclusively with those rods which are respectively assigned to one transmission section
(101) It is thus possible in a dual clutch transmission to ensure that, when a target gear stage is engaged within the respective transmission section in question, any source gear stages in the same transmission section are disengaged by means of the driving features 130, 132 and the associated spring devices 134, 136.
(102)