Ink-jet printer and method for operating an ink-jet printer
09643427 ยท 2017-05-09
Inventors
Cpc classification
B41J2/2132
PERFORMING OPERATIONS; TRANSPORTING
B41J2/2054
PERFORMING OPERATIONS; TRANSPORTING
B41J2202/06
PERFORMING OPERATIONS; TRANSPORTING
B41J2002/2058
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention is focusing on an inkjet printer as well as on a method for operating an inkjet printer, in which for at least one color at least two inks of the of the same color, but of varying color intensity are used, namely one ink of a lighter color intensity J.sub.h and an ink of a darker color intensity J.sub.d, where preferably to following applies: J.sub.d=2.sup.x*J.sub.h, with x for example being 2, 3 or 4. Then 2.sup.x is in these case 2.sup.2=4, or 2.sup.3=8, or 2.sup.4=16; whereat several ink drops are printed on one pixel on top of one another in quick succession, namely 0 . . . (2.sup.x1) ink drops so that with the darker ink 2.sup.x brightness levels can be accomplished, and with the lighter ink likewise 2.sup.x brightness levels, what from altogether 2.sup.x*2.sup.x=2.sup.2x different brightness levels are resulting; and where the individual drops unite together during their flight or do not come loose from each other, resulting in only one single color drop per pixel on the printing substrate.
Claims
1. A method of an inkjet printer operation comprising a step of printing out image files of a predetermined color depth of b bpc (bits per color), bN, whereat, as the case may be, the color depth signals specified in an image file are converted from the color system F.sub.1, F.sub.2, F.sub.3, for example Red, Green, Blue, applied there into color depth signals of the printing inks D.sub.1, D.sub.2, D.sub.3, etc., for example Cyan, Magenta, Yellow, as well as Black and/or other colors, where applicable, available there so that in the process the resolution used for color depth of b bpc is surviving in the color depth signal referring to the printing color D.sub., whereat for one or several, in particular all printing colors D.sub., in each case at least two inks T.sub.h,, T.sub.d, of the same color D.sub., but of varying color intensity are used, namely at least one lighter ink T.sub.h, of a lighter color intensity J.sub.h,>0, or even a colorless, brightening ink T.sub.f, of a brightening, virtual color intensity J.sub.f,<0 and at least one darker ink T.sub.d, of a darker color intensity J.sub.d,, where the following applies:
J.sub.d,n*J.sub.h,=0 or:
J.sub.d,+n*J.sub.f,=0 with n2; and =1, 2, 3 . . . ; and whereat on the area assigned one pixel several drops of the same ink T.sub.d,, T.sub.h,, T.sub.f, can be printed, namely maximal (n1) ink drops of the lighter or colorless ink T.sub.h,, T.sub.f,, and maximal (m1) ink drops of the darker ink T.sub.d, so that with the darker ink T.sub.d, m brightness levels can be accomplished, namely 0 . . . (m*J.sub.d,), and with the lighter ink T.sub.h, n brightness levels, namely 0 . . . (n*J.sub.h,), what from altogether (n*m) different brightness levels are resulting, namely 0 . . . [(m1)*J.sub.d,+(n1)*J.sub.h,)], characterized by the fact, that nN, n=2.sup.x, so that the following applies:
J.sub.d,2.sup.x*J.sub.h,=0 or:
J.sub.d,+2.sup.x*J.sub.f,=0 where xN, can be x2, for example 2, 3 or 4; then 2.sup.x is in these cases 2.sup.2=4, or 2.sup.3=8, or 2.sup.4=16, and whereat the control signals for a printing unit E.sub.h, for a lighter or colorless ink T.sub.h, are derived from the x lower value bits of the color depth signal referenced to the print colors D.sub. used in such way, that a number of drops of the lighter or colorless ink T.sub.h,, T.sub.f,, which is dependent on the value of the binary number in the x lower value bits are shot at frequent intervals in succession, and whereat the control signals for a printing unit E.sub.d, for the darker ink T.sub.d, are derived from not more than (bx) higher value bits of the color depth signal referenced to the print colors D.sub., while a number of drops of the darker ink T.sub.d, corresponding to the binary number in the not more than (bx) higher value bits are shot at frequent intervals in succession, however time-delayed by a time interval +T, T corresponding to the physical distance +d, d of both printing units E.sub.h,, E.sub.d, in transport direction of the substrate so that the ink drops of the same ink T.sub.d,, T.sub.h,, T.sub.f, respectively of the same printing color D.sub. can be printed immediately on top of one another.
2. A method according to claim 1, characterized by the fact that n=m, so that altogether (n*n)=n.sup.22.sup.b different brightness levels are resulting, namely 0 . . . [(n1)*J.sub.d,+d.sub.h,)].
3. A method according to claim 2, characterized by the fact that b is even-numbered, therefore b=2*x with xN, x1, so that with both inks together in total n.sup.2=2.sup.2x different color depth or brightness levels are resulting, namely 0 . . . [(n1)*(J.sub.d,+d.sub.h,)].
4. A method according to claim 1, characterized by the fact that on one pixel up to (2.sup.x1) drops of the same ink can be printed on top of one another so that with the darker ink 2.sup.x brightness levels can be achieved, namely 0 . . . (2.sup.x1)*J.sub.d,, and with the lighter ink also 2.sup.x brightness levels, namely 0 . . . (2.sup.x1)*J.sub.h,, what from in total 2.sup.x*2.sup.x=2.sup.2x different brightness levels are resulting, namely 0 . . . (2.sup.x1)*(J.sub.d,++J.sub.h,).
5. A method according to claim 1, characterized by the fact that the various color intensity or brightness levels differentiate so that the dye concentrations C.sub.h,, C.sub.d, in the ink fulfill the following equation:
c.sub.d,=n*c.sub.h,, or:
c.sub.d,=2.sup.x*c.sub.h,.
6. A method according to claim 5, characterized by the fact that the dye in the darker ink chemically conforms to the dye contained in the lighter ink.
7. A method according to claim 1, characterized by the fact that two printing units for printing inks of the same color, but of different color depth or brightness, are triggered time-delayed by a time interval T, whereat preferably the following applies:
T=d/v, with v=relative transport velocity of the substrate referencing to the printing unit.
8. A method according to claim 1, characterized by the fact that the volume of a drop is between 0.5 pl and 20 pl, for example between 1 pl and 10 pl, preferably between 2 pl and 8 pl, in particular between 4 pl and 6 pl.
9. A method according to claim 1, characterized by the fact that for generating an inkblot correspondent to the image information for one pixel on the substrate per printing pass and printing color altogether only a number of nozzle openings correspondent to the present color intensities of this printing color are used, of which one is located at the printing unit for a darker ink and another one is located at the printing unit for a lighter ink.
10. A method according to claim 1, characterized by the fact that for generating an inkblot correspondent to the image information for one pixel on the substrate the individual ink drops of the same color and same brightness are printed on top of one another.
11. A method according to claim 10, characterized by the fact that the individual ink drops of the same color and same brightness to be printed on top of one another are dispensed in such quick succession that they unite together during their flight and result in only one single color drop per pixel on the printing substrate.
12. A method according to claim 10, characterized by the fact that the individual ink drops of the same color and same brightness to be printed on top of one another are dispensed in such quick succession that a previous drop has not yet completely come loose from the printing unit, when the following color drop per pixel is already dispensed so that the ink drops do not actually come apart from each other.
13. A method according to claim 1, characterized by the fact that a printing unit is used, which is capable of dispensing ink drops of various sizes, for example coded via a dual value.
14. An inkjet printer for printing out image files with a specified color depth b bpc, bN, in photo quality comprises for one or several in particular all printing colors D.sub., so for example Cyan, Magenta, Yellow, as well as Black, where applicable, a) in each case at least two ink supply tanks (4, 5) are provided for different printing inks T.sub.d,, T.sub.h,, T.sub.f, of the same color D.sub., but of different color intensity, namely at least one lighter ink T.sub.h, of a lighter color intensity J.sub.h,>0, or even a colorless, brightening ink T.sub.f, of a brightening, virtual color intensity J.sub.f,<0 and at least one darker ink T.sub.d, of a darker color intensity J.sub.d,, where the following applies:
J.sub.d,n*J.sub.h,=0 or:
J.sub.d,=n*J.sub.f,=0 with nN, n2; as well as b) in each case two printing units (2, 3) are provided, of which one is supplied from the ink supply tank (5) for the darker ink T.sub.d, the other one however from the ink supply tank (4) for the lighter or colorless ink T.sub.d,, T.sub.f,, characterized by the fact, that n=2.sup.x, so that the following applies:
J.sub.d,2.sup.x*J.sub.h,=0 or:
J.sub.d,=2.sup.x*J.sub.f,=0 where xN, can be x2, for example 2, 3 or 4; then 2.sup.x is in these cases 2.sup.2=4, 2.sup.3=8, or 2.sup.4=16, and whereat the control signals for a printing unit E.sub.h, for a lighter or colorless ink T.sub.h, are derived from the x lower value bits of the color depth signal referenced to the print colors D.sub. used in such way, that a number of drops of the lighter or colorless ink T.sub.h,, T.sub.f,, which is dependent on the value of the binary number in the x lower value bits are shot at frequent intervals in succession, and whereat the control signals for a printing unit E.sub.d, for the darker ink T.sub.d, are derived from not more than (bx) higher value bits of the color depth signal referenced to the print colors D.sub., while a number of drops of the darker ink T.sub.d, corresponding to the binary number in the not more than (bx) higher value bits are shot at frequent intervals in succession, however time-delayed by a time interval +T, T corresponding to the physical distance +d, d of both printing units E.sub.h,, E.sub.d, in transport direction of the substrate so that the ink drops of the same ink T.sub.d,, T.sub.h,, T.sub.f, respectively of the same printing color D.sub. can printed immediately on top of one another and whereat for generating of an inkblot corresponding to the image information for one pixel on the substrate in each case only one single nozzle opening is provided at each printing unit E.sub.h,, E.sub.d,.
15. Inkjet printer according to claim 14, characterized by a data splitter that forwards the higher value bits of the color depth signal of a pixel to the printing unit for the darker ink, the lower value bits of the color depth signal of the same pixel however to the printing unit for the lighter ink.
16. Inkjet printer according to claim 15, characterized by a delay module, which is next in line to only one output of the splitter, not however to the other.
17. Inkjet printer according to claim 14, characterized by color depth registers for entering the bits of the color depth signal of a pixel allocated to a printer unit (2, 3).
18. Inkjet printer according to claim 17, characterized by a component that generates each time a pressure pulse within a specified time pattern as long as the value in the color depth register is greater than zero.
19. Inkjet printer according to claim 18, characterized by a component, which each time decrements the value stored in a color depth register by one after a pressure pulse has been generated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further characteristics, properties, advantages, and effects on the basis of the invention follow from the following description of a preferred embodiment of the invention as well as by reference to the drawing. Here shows:
(2)
(3)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(4) The representation according to
(5) These RGB color values frequently used with image files are not compatible with the printing colors Cyan (C), Magenta (M) and Yellow (Y) as well as perhaps Black frequently used with printers.
(6) Therefore image files are first of all converted into a print format suitable for the printing colors used, for example into CMYK coefficients, where K stands Key, representing an additional operant.
(7) There are several options for conversion. Multiplications for example with conversion factors k.sub.1 . . . k.sub.9 can be performed as well as in each case a summation over three factors, so perhaps as follows:
C=k.sub.1*R+k.sub.2*G+k.sub.3*B;
M=k.sub.4*R+k.sub.5*G+k.sub.6*B;
Y=k.sub.7*R+k.sub.8*G+k.sub.9*B;
(8) At the one hand multiplications imply some computational effort; at the other hand also a normalization must take place, which becomes noticeable as division, orincase such normalization is already factored in the conversion factors k.sub.1 . . . k.sub.9appears as multiplication with a decimal number with decimal point. In any case finally some rounding is necessary so that the computational effort is immense.
(9) Therefore simpler conversion methods exist for obtaining CMY data with a color depth of 8 bpc from an Image file with 8 bpc RGB color values, for example by means of the following algorithm, where values indexed by 0 represent preliminary interim results that can subsequently be abolished respectively deleted or overwritten again:
C.sub.0:=255R,
M.sub.0:=255G,
Y.sub.0:=255B;
K.sub.0:=min(C.sub.0,M.sub.0,Y.sub.0);
(10) Then thereof the C, M, and Y values can be determined as follows:
C:=C.sub.0K.sub.0,
M:=M.sub.0K.sub.0,
Y:=Y.sub.0K.sub.0.
(11) As one can see, neither multiplications nor divisions are necessary for that, and therefore the color depth does not change. The results for C, M, and Y are in each case again within the number range from 0 to 255 and so are each representable by 8 bpc.
(12) This was exemplarily signified in the attached
(13) The distinctiveness how printing takes place now on the basis of these coefficients suitably computed for these printing colors, shall at first be explained by means of
(14) The printing unit 1 consists of two print heads 2, 3, which may be built identically; of course both print heads 2, 3 can also be combined into one physical unit. However each of the print heads 2, 3 is supplied with different inks T.sub.h, T.sub.d, that are placed at disposal in two ink supply tanks 4, 5.
(15) Both inks T.sub.h, T.sub.d, each contain exactly the same printing color D.sub., but in different color intensities J.sub.h,, J.sub.d,; The lighter ink T.sub.h,, exhibits a lower color intensity J.sub.h,, the darker ink T.sub.d, is of stronger color intensity J.sub.d,.
(16) As it furthermore appears from
(17) The representation of the print heads 2, 3 shall be understood as bottom view. There one recognizes twice two rows of individual nozzles 8, 9, 10, 11, whereat the individual nozzles 8, 9, 10, 11 of both rows of a print head 2, 3 each are offset against each other by approximately one half nozzle centerline distance so that, for example, the nozzles 9, 11 of the second (in
(18) The nozzle rows 8 through 11 extend crosswise to the feeding direction 12 of the paper, or crosswise to the relative moving direction of the printing unit 1 relative to the substrate to be imprinted.
(19) At this both print heads 2, 3 are justified in a way so that in feeding direction 12 each nozzle 10, 11 of the second print head 3 is placed exactly behind a nozzle 8, 9 of the first print head 2. In other words to each nozzle 8, 9 of the first print head there is an exactly allocated nozzle 10, 11 of the second print head 3, and the centers of each of the nozzle pairs 8, 10 respectively 9, 11 in that way allocated to one another are each connected with each other by a straight line, which is parallel to the feeding direction 12, and of the same length for all nozzle pairs 8, 10 respectively 9, 11, corresponding to the offset d between both printing units 2, 3.
(20) When like in
(21) When the paper feed 12 happens at a velocity v, the offset d therefore causes that one and the same pixel on the paper or other substrate reaches print head 3 after print head 2. In the meantime a time interval =d/v has passed.
(22) To make sure that in a jointly clocked printing process a pixel of the following printing unit 3 really exactly aligns with a pixel printed by the first printing unit 2 before, furthermore also the offset d between both printing units should conform to a multiple of the size g, respectively of the longitudinal extension, or of the diameter of one pixel: d/g=v, vN; otherwise the printing process of both printing units would have to take place phase-delayed.
(23) In any case it is observable that the printing of ink T.sub.h, onto one pixel by printing unit 3 takes place delayed by a time interval =d/v, referred to the ink T.sub.d, printed by printing unit 2 on the very same pixel. For the method according to the invention it is here in the first approximation irrelevant whether at first the lighter ink T.sub.h, is printed and then on top of that the darker ink T.sub.d,, or vice versa.
(24) According to the invention for the color intensities J.sub.h,, J.sub.d, of both inks T.sub.h,, T.sub.d, the following applies:
J.sub.d,=2.sup.x*J.sub.h,,
which particularly can be achieved by the fact that the dye concentrations c.sub.h,, c.sub.d, in both inks differentiate as follows:
c.sub.d,=2.sup.x*c.sub.h,.
(25) At that x is a positive whole number, preferably is x2. Therefore the factor 2.sup.x can only attain certain discrete values, depending on the selected x, namely 4, 8, 16, 32, etc.
(26) Now preferably x is chosen so that applies: x=b/2, where x does not include any indication of size while b is measured in bpc. This recommendation especially applies when there are only two different inks T per each color D. For more than two inks per printing color two factors x.sub.1, x.sub.2 have to be determined, from what a greater freedom of design will result.
(27) In the representation according to
J.sub.d,=2.sup.x*J.sub.h,=2.sup.4*J.sub.h,=16*J.sub.h,.
(28) In other words, the dye concentrations c.sub.h,, c.sub.d, in both inks should differentiate as follows:
c.sub.d,=2.sup.x*c.sub.h,=2.sup.4*c.sub.h,=16*c.sub.h,.
(29) Assuming for example, the dye contained in ink T.sub.h, would be present in a concentration c.sub.h, of 0.5 percent by weight, then the dye concentration c.sub.d, in the darker ink T.sub.d, should be 8 percent by weight so that the following applies: c.sub.d,/c.sub.h,=16.
(30) In order to ensure this the invention recommends to use for the rest of the components of both inks T.sub.h,, T.sub.d, identical compositions. Furthermore the inks T.sub.h,, T.sub.d, also should preferably be kept in closed ink tanks 4, 5 so that perhaps solvent cannot evaporate and thereby change the concentration of dye in the ink uncontrolled. Of course an opening for pressure equalization can nevertheless be in place at the ink supply tanks 4, 5; however these should be as small as possible, perhaps with a diameter of 1 mm or less, for example with a diameter of 0.5 mm or less, preferably with a diameter of 0.2 mm or less, in particular with a diameter of 0.1 mm or less. As the case may be, an opening for pressure equalization could also be closed by a spring-loaded non-return valve, which just opens momentarily to let air in when internally below-atmospheric pressure develops, otherwise however keeps the ink tank closed, while for refilling of the ink tank a cap could be opened, for example by unscrewing it.
(31) Thereby is ensured that at the same medium drop volume of, for example, each time 5 picoliters (pl), always exactly the same quantity of dye is contained in 2.sup.x drops of the lighter ink T.sub.h,, as it is in one drop of the darker ink T.sub.d,.
(32) Therefore in the case according to
(33) According to
(34) In the process of it the in each case x lowest value bits are extracted from a color value 13, 14, 15 and are assigned to the print head 2, 3 for the respective lighter ink T.sub.h,, then the in each case higher value bits are extracted and assigned to the print head 2, 3 for the respective darker ink T.sub.h,.
(35) In case of only two inks these are in total (bx) bits; with three inks exhibiting a brightness ratio of 2.sup.2: 2.sup.x1: 1, x.sub.1 bits would be assigned to the brightest ink, x.sub.2 bits to the medium-light ink, and (bx.sub.1x.sub.2) bits to the darkest ink.
(36) Now when printing of a pixel is pending, the portion of color 20, 21 assigned to an inkin the present example having a length of von 4 bitcan be queried, if this value 20, 21 is greater than zero.
(37) When that query 22, 23, yields that the respective portion of color 20, 21 equals 1 or is even greater, then in a following process step 24, 25 at first the respective printing unit 2, 3, therefore the respective ink T.sub.h,, T.sub.d, allocated to printing unit 2, 3, is prompted to dispense one drop of the respective ink T.sub.h,, T.sub.d,. Following this the respective portion of 20, 21so for example the value C.sub.d for dark Cyan, or the value C.sub.h for light Cyan, or the value M.sub.d for dark Magenta, or the value M.sub.h for light Magenta or the value Y.sub.d for dark Yellow, or the value Y.sub.h for light Yellowis decremented by the value 1.
(38) Then query 22, 23 is repeated and only when the new color value 20, 21 is still equal to or greater than 1, again one drop of the respective ink is being printed. This provides for that per pixel altogether only as many drops of an ink are set as it corresponds to the binary number originally stored in the assigned color value 20, 21 or C.sub.d, C.sub.h, M.sub.d, M.sub.h, Y.sub.d, Y.sub.h respectively.
(39) As an example shall be assumed that for the general Cyan color value 13 of a pixel an 8-bit value of 74 was computed on the basis of the RGB information 17, 18, 19 from the image file, correspondent with the binary number 01001011. That value is split up into x=4 lower value bits 1011 for the lighter ink T.sub.h,1, and (bx)=4 higher value bits 0100 for the darker ink T.sub.d,1.
(40) The binary number 1011 corresponds to the decimal number 11, binary number 0100 corresponds to the decimal number 4. According to this t.sub.d=4 drops of the darker ink T.sub.d,1 are dispensed and t.sub.h=11 drops of the lighter ink T.sub.h,1.
(41) For the Cyan value 13 applies:
C=C.sub.d*2.sup.x+C.sub.h,
and for the Magenta value 14:
M=M.sub.d*2.sup.x+M.sub.h,
and for the Yellow value 15:
Y=Y.sub.d*2.sup.x+Y.sub.h,
and in general for a printing color D.sub.:
D.sub.=D.sub.d,*2.sup.x+D.sub.h,,
where D.sub.d, corresponds to the number of drops of the respective darker ink and D.sub.h, to the number of drops of the respective lighter ink.
(42) The total dye quantity printed on the pixel concerned is then at a medium drop volume of V for example V=5 pl, and a density p of the ink, for example =1 g/cm.sup.3: 11*0.5 percent by weight*V*+4*8 percent by weight V*=(5.5+32) V*=37.5*5 pl*1 g/cm.sup.3=187.5*10.sup.12*l*1 g/10.sup.3 l=187.5*10.sup.9 g=0.187 g.
(43) In the course of this drops of an ink of specified color and intensity are dispensed out of one and the same nozzle 8, 9, 10, 11, in fact one after another at a rapid pace. Such pace is preferably generated in the printing unit itself and depends on the resolution, the feed, and the number of inks of one color. In any case however that pace should be high enough so that the drops dispensed by one single nozzle do not tear apart from each other, but stay connected during their flight to the substrate to be printed on, or even combine even stronger so that on the substrate to be printed on one single super drop arrives and there generates only one single ink spot without internal structures, whereby the development of macroscopically discemable (moir) patterns is avoided also in areas of the same color.
(44) The wave form of drop control should be designed so that in the ideal case 2.sup.x1 differently large super drops can be generated, perhaps by the aid of a drop size parameterization unit implemented in the printing unit itself, in particular by forwarding of a dual value determining the individual size of the drops, for example in case of a 2-bit drop control (g=2) selected from the dual values 00, 01, 10, 11.
(45) In that case of utilizing a drop size parameterization unit implemented in the printing unit itself the number of Individual drops to be dispensed for the creation of a super drop is less than it would be correspondent to the respective partial color intensity value, and is approximately at a value of (2.sup.x1)/(2.sup.91). With x=4 and g=2 follows from this a value of 15/3=5.
REFERENCE SIGNS
(46) 1 Printing unit 2 Print head 3 Print head 4 Ink supply tank 5 Ink supply tank 6 Ink line 7 Ink line 8 Nozzle 9 Nozzle 10 Nozzle 11 Nozzle 12 Feeding direction 13 Color value 14 Color value 15 Color value 16 Transformation 17 Color coefficient 18 Color coefficient 19 Color coefficient 20 Color pigment content 21 Color pigment content 22 Query 23 Query 24 Process step 25 Process step