Elevator arrangement
09643817 · 2017-05-09
Assignee
Inventors
- Matti Räsänen (Hyvinkaa, FI)
- Pentti Alasentie (Espoo, FI)
- Markku Haapaniemi (Helsinki, FI)
- Osmo Björni (Hyvinkaa, FI)
- Markku Häivälä (Hyvinkaa, FI)
- Aki Metsänen (Hyvinkaa, FI)
Cpc classification
B66B11/009
PERFORMING OPERATIONS; TRANSPORTING
B66B19/007
PERFORMING OPERATIONS; TRANSPORTING
B66B11/008
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B11/08
PERFORMING OPERATIONS; TRANSPORTING
B66B9/00
PERFORMING OPERATIONS; TRANSPORTING
B66B7/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The object of the invention is an elevator arrangement, which comprises at least an elevator car configured to move up and down in an elevator hoistway and at least two compensating weights, which are for their part connected to support the elevator car by the aid of their own support means, such as by the aid of ropes or belts and also e.g. diverting pulleys, and a hoisting machine provided with at least one traction sheave or corresponding, and at least one traction means such as a rope or belt, which is configured to transmit the rotational movement of the traction sheave into movement of the elevator car and of the compensating weights. Each compensating weight is connected by the aid of a traction means to the same hoisting machine.
Claims
1. An elevator arrangement, comprising: a hoisting machine arranged in an elevator hoistway, the hoisting machine having one or more traction sheaves; an elevator car and one or more compensating weights configured to move in the elevator hoistway, the one or more compensating weights being connected to support the elevator car via one or more support members and one or more diverting pulleys; and one or more traction members configured to transmit rotational movement of the one or more traction sheaves into movement of the elevator car and the one or more compensating weights; wherein the one or more traction members are separate from the one or more support members, each of the one or more compensating weights is connected to the hoisting machine via a respective traction member from among the one or more traction members, a first end of the one or more traction members is fixed at a first fixing point below the elevator car, and a second end of the one or more traction members is fixed at a second fixing point below the elevator car.
2. An elevator arrangement, comprising: a hoisting machine arranged in an elevator hoistway, the hoisting machine having one or more traction sheaves; an elevator car configured to move in the elevator hoistway; one or more compensating weights supporting the elevator car via one or more support members and one or more diverting pulleys, the one or more support members not touching the one or more traction sheaves; and one or more traction members configured to transmit rotational movement of the one or more traction sheaves into movement of the elevator car and the one or more compensating weights; wherein each of the one or more compensating weights is connected to the hoisting machine by a traction member from among the one or more traction members, a first end of the one or more traction members is fixed at a first fixing point below the elevator car, and a second end of the one or more traction members is fixed at a second fixing point below the elevator car.
3. The elevator arrangement of claim 2, wherein the one or more support members include a rope or belt.
4. The elevator arrangement of claim 2, wherein the one or more traction members include a rope, chain or belt.
5. The elevator arrangement according to claim 1, wherein at least two compensating weights are connected to the hoisting machine via corresponding ones of the one or more traction members.
6. The elevator arrangement according to claim 5, wherein a first of the one or more traction sheaves includes a contact surface for each of the one or more traction members.
7. A method of operating an elevator arrangement according to claim 1, the elevator arrangement further including an elevator, and the method comprising: monitoring use of the elevator initially after installation of the elevator arrangement; and adjusting a balance of the elevator according to monitoring results by selecting a value less than about 60% of a rated load of the elevator as an aggregate mass of the one or more compensating weights.
8. The elevator arrangement of claim 7, wherein the selected value is greater than 0%, but less than or equal to about 50% of the rated load of the new or modernized elevator.
9. The elevator arrangement according to claim 1, wherein the plane of rotation of the one or more traction sheaves is in a horizontal plane.
10. The elevator arrangement according to claim 1, wherein: the hoisting machine includes two traction sheaves connected to each other via a synchronization member; the one or more traction members include a first traction member and a second traction member; and the first and second traction members pass around both of the two traction sheaves.
11. The elevator arrangement according to claim 1, wherein: the one or more traction members includes a first traction member and a second traction member; the first end of the one or more traction members is a first end of the first traction member; the second end of the one or more traction members is a second end of the first traction member; from the first fixing point, the first traction member is led to a first of the one or more diverting pulleys fixed to a first of the one or more compensating weights, passes over the first of the one or more diverting pulleys, is led downward to pass under a second of the one or more diverting pulleys below the elevator car, around a top of a first of the one or more traction sheaves, around a bottom of a second of the one or more traction sheaves, upward to a third of the one or more diverting pulleys fixed to the elevator car, and around a top of the third of the one or more diverting pulleys, to the second fixing point; a first end of the second traction member is fixed at a third fixing point below the elevator car; a second end of the second traction member is fixed at a fourth fixing point below the elevator car; and from the third fixing point, the second traction member is led to a fourth of the one or more diverting pulleys fixed to a second of the one or more compensating weights, passes over the fourth of the one or more diverting pulleys, is led downward to pass under a fifth of the one or more diverting pulleys below the elevator car, around the bottom of the second of the one or more traction sheaves, upwards to a sixth of the one or more diverting pulleys fixed to the elevator car, passes around a top of the sixth of the one or more diverting pulleys to the fourth fixing point.
12. The elevator arrangement according to claim 1, wherein: the one or more support members are separated from the one or more traction members; and the one or more traction members are formed of smart materials in which traction is not based on friction, but instead on shape-locking.
13. The elevator arrangement according to claim 1, wherein: the one or more compensating weights are in the elevator hoistway; and the mass of the one or more compensating weights is determined according to the use and energy consumption of the elevator arrangement.
14. The elevator arrangement according to claim 1, wherein: at least one diverting pulley from among the one or more diverting pulleys is arranged in a top part of the elevator hoistway; and the at least one diverting pulley arranged in the top part of the elevator hoistway is configured such that a top edge of the elevator car is driven above the at least one diverting pulley at an upper position in the elevator hoistway.
15. A method of installing an elevator arrangement according to claim 1, the method comprising: lifting the elevator car upwards in stages along guide rails by (i) the hoisting machine, (ii) at least one diverting pulley from among the one or more diverting pulleys that are suspended with hooks in a top part of the elevator hoistway, and (iii) the one or more support members; connecting the one or more support members together with the one or more traction members; moving the one or more traction members with the one or more traction sheaves; and arranging the hoisting machine in a bottom part of the hoistway.
16. The elevator arrangement of claim 1, wherein the one or more support members include a rope or belt.
17. The elevator arrangement of claim 1, wherein the one or more traction members include a rope, chain or belt.
18. An elevator arrangement comprising: a hoisting machine arranged in an elevator hoistway, the hoisting machine having one or more traction sheaves; an elevator car and one or more compensating weights configured to move in the elevator hoistway, the one or more compensating weights being connected to support the elevator car via one or more support members and one or more diverting pulleys; and one or more traction members configured to transmit rotational movement of the one or more traction sheaves into movement of the elevator car and the one or more compensating weights; wherein the one or more traction members are separate from the one or more support members, each of the one or more compensating weights is connected to the hoisting machine via a respective traction member from among the one or more traction members, the one or more traction members include a first traction member and a second traction member, the one or more compensating weights include a first compensating weight and a second compensating weight, the hoisting machine is below the elevator car a first end of the first traction member is fixed to the first compensating weight, a second end of the first traction member is fixed to the elevator car the first traction member extends downward from the first compensating weight, passes under a first of the one or more diverting pulleys, around a first of the one or more traction sheaves on a first contact surface on first side of the first of the one or more traction sheaves, under at least a second of the one or more diverting pulleys, and upward to the elevator car, a first end of the second traction member is fixed to the second compensating weight, a second end of the second traction member is fixed to the elevator car, and the second traction member extends downward from the second compensating weight, passes under at least a third of the one or more diverting pulleys, around the first of the one or more traction sheaves on a second contact surface on a second side of the first of the one or more traction sheaves, under at least a fourth of the one or more diverting pulleys, and upward to the elevator car.
19. An elevator arrangement comprising: a hoisting machine arranged in an elevator hoistway, the hoisting machine having one or more traction sheaves; an elevator car and one or more compensating weights configured to move in the elevator hoistway, the one or more compensating weights being connected to support the elevator car via one or more support members and one or more diverting pulleys; and one or more traction members configured to transmit rotational movement of the one or more traction sheaves into movement of the elevator car and the one or more compensating weights; wherein the one or more traction members are separate from the one or more support members, each of the one or more compensating weights is connected to the hoisting machine via a respective traction member from among the one or more traction members, the one or more traction members include a first traction member, the one or more traction sheaves include two traction sheaves, a first end of the first traction member is fixed at a first fixing point below the elevator car, a second end of the first traction member is fixed at a second fixing point below the elevator car, and from the first fixing point, the first traction member is led to a first of the one or more diverting pulleys fixed to a first of the one or more compensating weights, passes over the first of the one or more diverting pulleys, is led downward to pass under a second of the one or more diverting pulleys below the elevator car, around the two traction sheaves to form an Extended Double Wrap loop, is led under a third of the one or more diverting pulleys below the elevator car to a fourth of the one or more diverting pulleys fixed to the elevator car, and passes around a top of the fourth of the one or more diverting pulleys to the second fixing point.
Description
(1) In the following, the invention will be described in more detail by the aid of some examples of its embodiment with reference to the simplified and diagrammatic drawings attached, wherein
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(29) One elevator arrangement according to the invention comprises at least an elevator car 1 configured to move up and down in an elevator hoistway and at least two compensating weights 2a, 2b, which are for their part connected to support the elevator car 1 by the aid of their own support means 3, such as by the aid of ropes or belts and also by the aid of e.g. diverting pulleys 4 mounted on bearings on the top part of the elevator hoistway. In addition, the elevator arrangement comprises a hoisting machine 6 provided with at least one traction sheave 5 or corresponding, and at least two or more traction means 7a, 7b, such as a rope or a belt, which are configured to transmit the rotational movement of the traction sheave 5 into linear movement of the elevator car 1 and of the compensating weights 2a, 2b. Characteristic to the invention, and common to all the different embodiments of the invention, is that each compensating weight 2a, 2b, or in some cases only one, or more than two, compensating weights, are connected by the aid of their own traction means 7a, 7b to one and the same hoisting machine 6. If there is only one compensating weight, for safety reasons there are nevertheless at least two traction means so that when one traction means loses its grip, the other one still grips and the elevator car is not able to rush to the roof with a small load pulled by the compensating weight.
(30) The aforementioned two or more compensating weights 2a, 2b enable an essentially easy layout in elevator design. At the same time the layout also brings various space benefits. In this case one layout solution can be e.g. the type of layout in which, when viewed from above, at the center of the elevator hoistway is a plane formed by the car guide rails of the elevator and around this plane are four corners for different structural solutions. For example, two corners are used for the compensating weights 2a, 2b and their guide rails, one corner is used for safety devices, mainly e.g. for an overspeed governor, and one corner is used for other devices, such as for the trailing cables, et cetera. From the viewpoint of the layout, it is advantageous to situate the compensating weights 2a, 2b, with their guide rails, in the rear corners of the elevator hoistway.
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(32) A hoisting machine 6 provided with a traction sheave 5 is configured to move the elevator car, which hoisting machine is preferably disposed in the bottom part of the elevator hoistway, e.g. on the base of the elevator hoistway or right in the proximity of the base. In this case installation of the hoisting machine 6 is easy, and long electric cables from the bottom part of the building to the hoisting machine or to the cubicles are not needed. Additionally, at least one humidity sensor, which is arranged to issue an alarm and if necessary to stop the elevator if excessive water comes onto the base of the hoistway, is disposed on the base of the hoistway. In this way the elevator machine and the electrical components of the elevator can be protected from excessive humidity.
(33) For each compensating weight separately its own traction means 7a, 7b is disposed between the bottom part of the compensating weights 2a, 2b and the bottom part of the elevator car 1, which traction means receives its movement transmission force from the traction sheave 5 of the hoisting machine 6.
(34) The first traction means 7a is fixed at its first end to a first compensating weight 2a, is configured to leave the compensating weight 2a and go downwards and is led to pass under at least one diverting pulley 8a, after which the traction means 7a is led to a traction sheave 5, which rotates on the vertical plane, of a hoisting machine 6 disposed below the elevator car 1 from the first side of the traction sheave 5, and is configured to pass around the traction sheave 5 on a first point of the contact surface of the traction sheave 5 on the second side of the traction sheave 5, to return back to the first side of the traction sheave 5 and is led onwards to pass under at least a second diverting pulley 8b and to ascend after this to the elevator car 1, to the fixing point 10a on which elevator car the traction means 7a is fixed at its second end.
(35) The second traction means 7b is configured to travel from the second compensating weight 2b via the traction sheave 5 to the elevator car in essentially the same manner as the first traction means 7a. In this case the second traction means 7b is fixed at its first end to a second compensating weight 2b, is configured to leave the compensating weight 2b and go downwards and is led to pass under at least one diverting pulley 9a, after which the traction means 7b is led to a traction sheave 5, which rotates on the vertical plane, of the hoisting machine 6 disposed below the elevator car 1 from the second side of the traction sheave 5, and is configured to pass around the traction sheave 5 on a second point of the contact surface of the traction sheave 5 on the first side of the traction sheave 5, to return back to the second side of the traction sheave 5 and is led onwards to pass under at least a second diverting pulley 9b and to ascend after this to the elevator car 1, to the fixing point 10b on which elevator car the traction means 7b is fixed at its second end.
(36) The contact surface of the traction sheave 5 is so wide that both the traction means 7a, 7b fit side-by-side onto the contact surface of the traction sheave without interfering with each other. In this way one and the same hoisting machine 6 gives to both the traction means 7a, 7b a force producing linear movement of the elevator car 1 and of the compensating weights 2a, 2b.
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(39) In the arrangement according to
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(41) Each traction means 7a, 7b, in this embodiment e.g. a plurality of elevator ropes, connecting the elevator car 1 and the compensating weights 2a, 2b is fixed at its first end to an essentially immobile fixing point 14a, 14b that is below the elevator car 1 and that is provided with a prestressing element, such as a spring, from where both the traction means 7a, 7b are led to the diverting pulley 11a, 11b that is in connection with the compensating weight 2a, 2b, after passing over which diverting pulley both traction means 7a, 7b are led downwards to pass under the diverting pulley 8a, 9a that is below the elevator car 1 and onwards around the two traction sheaves 5, 5a, belonging to the hoisting machine 6, that are in synchrony with each other and rotating around a vertical axis, forming a so-called Extended Double Wrap loop.
(42) In this case the first traction means 7a is led initially to the first traction sheave 5, after passing around which the first traction means 7a is led to a second traction sheave 5a and onwards after passing around the second traction sheave 5a again to the first traction sheave 5, after passing around which the traction means 7a is led to pass under a diverting pulley 8b below the elevator car 1 onwards up to a diverting pulley 12a in connection with the elevator car 1, after passing around the top of which onwards to its essentially immobile fixing point 15a below the elevator car 1, to which fixing point the second end of the traction means 7a is fixed.
(43) Correspondingly in this case, the second traction means 7b is led initially to the second traction sheave 5a, after passing around which the second traction means 7b is led to the first traction sheave 5 and onwards after passing around the first traction sheave 5 again to the second traction sheave 5a, after passing around which the traction means 7b is led to pass under a diverting pulley 9b below the elevator car 1 onwards up to a diverting pulley 12b in connection with the elevator car 1, after passing around the top of which diverting pulley onwards to its essentially immobile fixing point 15b below the elevator car 1, to which fixing point the second end of the traction means 7b is fixed.
(44) The first traction sheave 5 is fixed directly to the shaft of the hoisting machine 6, and the second traction sheave 5a is mounted on bearings allowing free rotation. The traction sheaves 5 and 5a are further connected to each other via a cogged belt 13, which synchronizes the speeds of rotation of the traction sheaves 5, 5a so that they are the same. With this solution an overall contact angle e.g. between the traction means 7a, 7b and the traction sheaves 5 and 5b of approx. 340 is achieved, in which the first angle of contact is approx. 160 and the second angle of contact is approx. 180. Formed thus, the solution enables good frictional grip for the elevator ropes used as the traction means 7a, 7b.
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(46) In the arrangement according to
(47) Correspondingly, the second traction means 7b is fixed at its first end to an essentially immobile fixing point 14b that is below the elevator car 1 and that is provided with a prestressing element, such as a spring, from where the traction means 7b is led to the diverting pulley 11b that is in connection with the compensating weight 2b, after passing over which diverting pulley the traction means 7b is led downwards to pass under the diverting pulley 9a that is below the elevator car 1 and onwards around the bottom of the second traction sheave 5a belonging to the hoisting machine 6, after which the second traction means 7b is led onwards up to a diverting pulley 12b in connection with the elevator car 1, after passing around the top of which diverting pulley onwards to its essentially immobile fixing point 15b that is below the elevator car 1 and that is provided with a prestressing element, such as a spring, to which the second end of the traction means 7b is fixed. In
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(51) In the arrangement according to
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(56) The suspension ratio of the support means 3 can be greater than 2:1, e.g. 4:1 or 6:1, in which case thin ropes can be used as the support means 3 and the diverting pulleys 4, 4b and 4c can be smaller in their diameter. In addition, the elevator arrangement can also be made to be such that the supporting is 1:1 but the traction is 2:1, 4:1 or 6:1.
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(60) In the arrangements according to
(61) The solutions according to
(62) Since the support means 3 are led by the aid of the diverting pulleys 4a also to the other side of the elevator car 1, the center points of mass can be situated as correctly as possible, owing to which the guide rail forces exerted on the guide rails 16 of the elevator car 1 can be balanced extremely well, which in turn improves the quality, durability and ride comfort of the elevator. Additionally, in the arrangement according to the invention, when modernizing a hydraulic elevator into an elevator solution according to the invention, the loadability of the elevator can be increased in relation to the surface area of the elevator hoistway, which further improves the capacity of the elevator.
(63) Hydraulic elevators often have a power unit room and a power unit in the bottom part of the elevator hoistway, but at the side of the elevator hoistway. In connection with modernization, this space also can be utilized and a new electric machine 6 with traction sheave can be disposed in this ready machine space. The passage of the traction means 7 must in this case be led via additional diverting pulleys to the compensating weight 2 and to the elevator car 1, but these diverting pulleys can be small and inexpensive because the traction means 7 do not participate in supporting the elevator car 1 and the compensating weight 2, in which case the traction means 7 can be e.g. a toothed belt or corresponding. The power unit room can also be under the elevator hoistway, in which case the power unit room is separated from the elevator hoistway.
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(66) Subsequently, the next-to-lowest guide rails are fixed as an extension of the lowest guide rails 16a and the elevator car is lifted upwards supported by the hooks 17 with the elevator's own hoisting machine 6 and the installation is performed upwards one stage at a time in a jump-lift manner until the topmost guide rails are in their position. After this the diverting pulleys 4 at the top are installed into their final position at the top end of the guide rails 16 and the overspeed governor is installed finally into its position and also the joint 18 between the support means 3 and the traction means 7 is disassembled and also the compensating weights 2 are installed into their positions between the support means 3 and the traction means 7, after which the support means 3 are fixed to the compensating weights 2 at their second ends and the traction means 7 at their first ends. After this installation continues in the different stages for bringing the elevator to completion.
(67) In the arrangements according to
(68) In the elevator arrangement according to the invention the supporting of the elevator car 1 is separated from the moving means of the elevator car and smart materials, such as toothed belts, in which traction is not based on friction but instead on shape-locking, suited to the purpose are used as the moving means, i.e. as the traction means 7, 7a, 7b. Since the traction is not based on friction, one or more compensating weights 2, 2a, 2b, 2c can be used instead of counterweights, which compensating weights are disposed in the elevator hoistway space-efficiently in relation to the cross-section of the elevator hoistway and their mass is optimized according to the use of the elevator such that the elevator arrangement is made to function in the best possible way in relation to energy efficiency in exactly the use for which it has been delivered. By proceeding in this manner the use of a new or modernized elevator is monitored initially after installation of the elevator and according to the monitoring results the balancing is adjusted e.g. within such limits that the aggregate mass of the compensating weights 2-2c is some suitable value between 10 . . . 60% of the rated load of the elevator, preferably e.g. some suitable value between 0 . . . 50% of the rated load of the elevator. An elevator arrangement designed and optimized in this manner moves an imposed load as energy-efficiently as is possible. The aforementioned space efficiency can be further improved with traction sheaves and diverting pulleys that are small in diameter and that can be disposed in small spaces.
(69) A spring element enabling pretensioning is described in connection with the fixing point at each end of the traction means 7, 7a, 7b presented in the figures. A corresponding function can be implemented actively with so-called constant-force tensioning means, which ensure that the traction means 7, 7a, 7b used remain sufficiently taut all the time.
(70) In the solutions according to
(71) It should also be noted that the different solutions presented above can be inventive features together with one or more other features of the invention.
(72) It is obvious to the person skilled in the art that the invention is not limited solely to the examples described above, but that it may be varied within the scope of the claims presented below. Thus, for example, the suspension solutions can be different to what is presented above.
(73) It is further obvious to the person skilled in the art that the location of the hoisting machine can be elsewhere than what is presented above in the drawings. The hoisting machine can be on the base of the elevator hoistway, or close to the base, but also on some side of the elevator hoistway and also in the top part of the elevator hoistway.
(74) It is also obvious to the person skilled in the art that the number of compensating weights can also be greater than two or three. There can be e.g. four, six, eight, ten or even more compensating weights disposed in a different manner.