Work apparatus and method for determining the starting conditions thereof
09644558 ยท 2017-05-09
Assignee
Inventors
Cpc classification
F02D41/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2400/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/2065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A work apparatus has an internal combustion engine and a starter device for starting the engine. Within a housing of the work apparatus, a first electrical component is arranged at a first location and a second electrical component is arranged at a second location. A control unit is provided which is connected to the first electrical component and to the second electrical component. The control unit detects a first temperature-dependent value of the first electrical component at the first location, and a second temperature-dependent value of the second electrical component at the second location, and identifies the starting conditions as a function of these values. The first electrical component is a first actuator and the second electrical component is a second actuator or a sensor.
Claims
1. A work apparatus comprising: an internal combustion engine; a starter device for starting said internal combustion engine; a housing; a first electrical component arranged at a first location in said housing and configured as a first actuator; a second electrical component arranged at a second location in said housing and configured as a second actuator or a sensor; a control unit connected to said first electrical component and said second electrical component; said control unit being configured to detect a first temperature dependent value of said first electrical component and a second temperature dependent value of said second electrical component; and, said control unit being further configured to determine starting conditions on the basis of said first and said second temperature dependent values.
2. The work apparatus of claim 1, wherein said first location is thermally closer to said combustion engine than said second location.
3. The work apparatus of claim 1, wherein a different thermal decay behavior is present at said first location than at said second location.
4. The work apparatus of claim 1, wherein: said housing is spatially partitioned into a first housing region and a second housing region; said first electrical component is arranged in said first housing region; and, said second electrical component is arranged in said second housing region.
5. The work apparatus of claim 4, wherein said first housing region is thermally separated from said second housing region.
6. The work apparatus of claim 1, wherein said second electrical component is a sensor arranged on said control unit.
7. The work apparatus of claim 1, wherein said first or said second actuator is one of a magnetic valve, an ignition coil, a generator and an injection valve.
8. The work apparatus of claim 1, wherein said second electrical component is configured as one of a pressure sensor and a temperature sensor.
9. The work apparatus of claim 1 further comprising a third electrical component configured as an actuator and arranged at a third location in said housing.
10. A method of determining the start conditions of a work apparatus including an internal combustion engine; a control unit; a first electrical component connected to the control unit; and, a second electrical component connected to the control unit, the method comprising the steps of: determining, via the control unit, a first temperature dependent measurement value at the first electrical component configured as a first actuator; determining, via the control unit, a second temperature dependent measurement value at the second electrical component configured as a second actuator or a sensor; comparing said first temperature dependent measurement value to said second temperature dependent measurement value via the control unit; and, determining the start conditions with the control unit on the basis of the comparison of said first and second temperature dependent values.
11. The method of claim 10, wherein said determining of the first temperature dependent measurement value and said determining of the second temperature dependent measurement value is performed during the start procedure of the work apparatus.
12. The method of claim 10, comprising the further step of supplying respective currents to said actuators which are less than needed to operate said actuators in order to determine the measurement values.
13. The method of claim 10, wherein a coil is arranged on one of said actuators; and, said control unit is configured to detect a temperature-dependent resistance on said coil.
14. The method of claim 10, wherein a coil is arranged on one of said actuators with the coil generating a magnetic field and the control unit is configured to record, at least partially, the time-dependent change of said magnetic field to form the measurement value corresponding to the actuator having said coil arranged thereon.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described with reference to the drawings wherein:
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
(8)
(9) The power saw 1 includes a housing 2 which accommodates the internal combustion engine 4. A handle 3 is attached to the housing 2. A throttle lever 5 and a throttle lever lock 6 are pivotably mounted on the handle 3. The rotation speed of the internal combustion engine 4 can be controlled with the throttle lever 5.
(10) A guide bar 7 is arranged on the side of the housing 2 opposite the handle 3. A saw chain 8 runs as a tool on the guide bar 7 and is driven by the internal combustion engine 4 via a drive sprocket 30 (
(11) The internal combustion engine 4 has a cylinder 12 and a crankcase 13 in which a crankshaft 31 is rotatably mounted. The crankshaft 31 is driven by a piston 19 via a connecting rod 21. The piston 19 delimits a combustion chamber 14 in the cylinder 12. For an operation, the internal combustion engine 4 draws in combustion air. The combustion air flows through an air filter 9 into an intake channel 17, the opening of which is controlled by the piston 19. The intake channel 17 has a carburetor 10. In the carburetor 10, fuel is added to the combustion air, controlled by a partially electrically regulated fuel system 45, as a result of which a fuel/air mixture which is capable of igniting is produced in the combustion chamber 14. In order to control the flow of the combustion air, the carburetor 10 has a pivotable throttle element 11. The throttle lever 5 of the work apparatus acts on the throttle element 11. The position of the throttle element 11 is influenced and controlled by the position of the throttle lever 5. Depending on the operating state, for example full load operation, partial load-operation, idling operation, starting process, the throttle element 11 assumes a different position.
(12) The combustion air is enriched with fuel via the intake channel 17 and via the carburetor 10 to form an ignitable fuel/air mixture. This combustion air flows firstly into the crankcase 13 and subsequently via transfer channels (not illustrated in more detail) into the combustion chamber 14. A spark plug 15, arranged on the cylinder 12, projects at least partially into the combustion chamber 14. The spark plug 15 ignites the fuel/air mixture in the combustion chamber 14. The exhaust gases produced by the combustion flow into the open air via an exhaust muffler 22.
(13)
(14) The fuel is firstly fed from a fuel tank 46 into a regulating chamber 49 via a fuel prefeed pump 47 and a pressure-controlled regulating valve 48. A regulating diaphragm 50 partitions the regulating chamber 49 from a compensator. In the compensator, approximately the same static pressure as the static pressure is present in the intake channel 17 outside the venturi 18, in particular downstream of the air filter 9. The pressure-controlled regulating valve 48 opens as soon as the regulating diaphragm 50 moves in the direction of the regulating chamber 49 because of the flowing of fuel out of the regulating chamber 49.
(15) The fuel flow in a fuel duct 51, which leads away from the regulating chamber 49, can be set by an electrically controllable fuel valve 43. The electrically controllable fuel valve 43 is electrically actuated by a control unit 28 via a valve cable 52.
(16) The fuel duct 51 branches downstream of the fuel valve 43 into the main nozzle path 44 and into an idling path 54. The idling path 54 feeds fuel into the intake channel 17 via an idling chamber 55 and a plurality of idling nozzles 56 which open into the intake channel 17 in the pivoting region of the throttle element 11. Consequently, fuel can be mixed into the combustion air both via the main nozzle 57 and via the idling nozzles 56. The feeding of the fuel is determined by the intake partial vacuum in the venturi 18 and by the opening position of the electrical fuel valve 43.
(17) When the internal combustion engine 4 starts, the fuel/air mixture is set in a different ratio as a function of the starting conditions, specifically whether cold start conditions or warm start conditions are present. In the case of cold start conditions, the control unit 28 sets, in contrast to warm start conditions, a rich fuel/air mixture. For this purpose, the control unit 28 regulates, via the electric fuel valve 43, the quantity of fuel flowing into the intake channel 17 of the carburetor 10. The control unit 28 determines, for example, the time of opening and closing of the fuel valve 43 and the duration of the open or closed fuel valve 43. As a result, via the fuel valve 43, it is possible to set the degree of leanness or richness of the fuel/air mixture which is fed to the combustion chamber 14.
(18) If the internal combustion engine 4 is to be started, it is firstly to be checked whether cold start conditions or warm start conditions are present. There are warm start conditions if the temperature of the internal combustion engine 4 exceeds a specific limit temperature. This limit temperature is typically above the ambient temperature. There are warm start conditions if the internal combustion engine 4 was already operational at least for a certain time before the start and therefore the temperature of the internal combustion engine 4 is raised. If the temperature of the internal combustion engine 4 is below the limit temperature, cold start conditions are present.
(19) According to the invention, before the start (that is, during pull rope starting and in advance of the first ignition spark), and in the starting process, the temperature of the internal combustion engine 4 is detected and transmitted to the control unit 28. On the basis of
(20) In
(21) The control unit 28 controls various functions which are necessary for the operation of the work apparatus. The control unit 28 decides, before the start and during the starting process, whether warm start conditions or cold start conditions are present. For this reason, the control unit 28 is electrically connected to the actuators and sensors. As soon as electrical energy is available, the control unit 28 can not only actuate the electric fuel valve 43 during the starting process but can, for example, also influence the timing of the ignition spark of the spark plug 15 and therefore take the measures which are necessary for a warm start or for a cold start. For this purpose, however, the control unit must know whether there are cold start conditions or warm start conditions. Hereinafter, it is explained how the control unit determines the starting conditions in the embodiment.
(22)
(23) In the present embodiment, the control unit 28 can also actuate the actuators (41, 42) in such a way that the actuators (41, 42) supply information, for example values such as measured values or measurement variables. The actuators operate in this case as sensors 40 and therefore have a double function. The sensors 40 have a double functionality since the sensors 40 carry out a different function during operation than during the starting process in which the sensors 40 are used to determine the starting conditions.
(24) The actuators (41, 42) are provided here with a measurement current which is determined by the control unit 28. The current is typically considerably lower, for example, an order of magnitude lower, than the current necessary to operate the actuator (41, 42). Depending on the temperature of the actuator (41, 42), the coil thereof will have a certain resistance which brings about a voltage drop. The voltage drop is detected by the control unit 28 and corresponds, as a measured value or to the measurement variable of a specific temperature. This temperature-dependent value of the actuator (41, 42) permits a statement to be made as to which state the actuator is in, in particular how warm the actuator (41, 42) is. By comparing the temperature-related measurement variables of at least two electrical components, that is, either via two actuators (41, 42) or via an actuator (41, 42) and a sensor 40, the control unit 28 detects what starting conditions are present. In this context, a relative comparison of the measurement variables is sufficient, without the need for the absolute temperature to be determined.
(25) If the control unit 28 determines that the temperatures at the two measured components are approximately of equal magnitude, this is thus an indication that cold start conditions are present. If the control unit 28 determines that the temperatures at the two measured components differ from one another, this is therefore an indication that warm start conditions are present.
(26) Since the different temperatures of the two measured components are to be evaluated as an indication for the starting conditions, it is necessary to ensure that the two components have different temperatures during the operation of the work apparatus. This is achieved by selecting the locations at which the electrical components are arranged in the work apparatus. Electrical components which are located close to the internal combustion engine 4, which is hot during operation, heat up to a higher temperature than electrical components which are located further away from the hot internal combustion engine 4 and therefore heat up less during the same period of time, that is, are colder. In the text which follows, the location at which electrical components which can be used for the determination for the starting conditions by the control unit can be arranged will be indicated for an embodiment.
(27) The pressure sensor 32 is arranged on the intake channel 17; in the embodiment, the pressure sensor 32 is mounted near to the cylinder. A further pressure sensor can be arranged in the crankcase 13. The temperature at the pressure sensor 32 is relatively high due to the proximity to the internal combustion engine 4.
(28) The electric fuel valve 43 is arranged at the carburetor 10. During operation, the temperature at the carburetor 10 is also significantly below the temperature at the internal combustion engine 4 itself.
(29) The ignition module 26 is mounted on the flywheel 25, for example on the fan wheel. The temperature at the ignition module 26 should accordingly be below the temperature at the internal combustion engine 4 during operation. It is to be noted that the ignition module 26 can heat up due to intrinsic heat during operation, as a result of which the temperature at the ignition module 26 is influenced not only by the location in the work apparatus but also by the intrinsic operating temperature. This can also be used to determine the starting conditions.
(30) In the embodiment, a temperature sensor 20 is arranged in the control unit 28. The control unit 28 can be installed near to the ignition module 26, for example on the circuit board thereof or can be at a distance from the ignition module 26, as in the embodiment. During the operation of the internal combustion engine 4, the temperature sensor 20 measures the temperature of the control unit 28. In the case of electronic components such as the control unit 28 it is also necessary to ensure that the temperature of the control unit 28 comes about not only as a result of the internal combustion engine 4 but also as a result of the intrinsic heat produced during operation. The temperature sensor 20 can also be arranged at another location, for example at the cylinder 12, at the carburetor 10, at the crankcase 13, on the outside of the housing 2 or the like.
(31)
(32) The control unit 28 is arranged in the third housing region 37. The second housing region 36 can be structurally separated from the third housing region 37 by a heat conductor 39, for example by an aluminum plate. The temperature in the third housing region 37 is such that the functional capability of the control unit 28 is not adversely affected. The temperature in the third housing region 37 is typically also only slightly above the ambient temperature during the operation of the internal combustion engine 4. The third housing region 37 should also be considered to be cold.
(33) In addition to the absolute temperature differences between the housing regions (35, 36, 37) during the operation of the internal combustion engine 4, the thermal decay behavior after the shutting down of a hot internal combustion engine 4 can also be different in the housing regions (35, 36, 37). The thermal decay behavior is, on the one hand, influenced by the insulator 38. On the other hand, the thermal decay behavior is influenced by the spatial distance of the electrical components from the internal combustion engine 4. Conclusions can be drawn about the starting conditions not only from the temperature at the electrical components but also from the thermal decay behavior of the electrical components. This is explained below.
(34)
(35) The time profile with the continuing time (t) is plotted on the (x) axis. At the starting time t.sub.1, the internal combustion engine 4 is started. At the stopping time t.sub.2, the internal combustion engine 4 is switched off. The measuring time t.sub.3 gives the time of a possible restarting of the internal combustion engine 4. The temperature T is plotted on the (y) axis. T.sub.U gives the ambient temperature. A maximum temperature T.sub.A1 of the first actuator 41 gives the temperature of the first actuator 41 which can be reached asymptotically and which can be reached at the first actuator 41 given sufficiently long operation of the internal combustion engine 4. A maximum temperature T.sub.A2 of the second actuator 42 gives the temperature of the second actuator 42 or of the sensor 40 which can be reached given a sufficiently long operation period of the internal combustion engine 4. The function with the continuous line gives a temperature T.sub.41 at the first actuator 41 as a function of the time (t). The function which is represented with a dashed line gives a temperature T.sub.42 at the second actuator 42 or at the sensor 40 as a function of the time (t).
(36) Before the starting time t.sub.1 of the engine start, the temperature T.sub.41 of the first actuator 41 and the temperature T.sub.42 of the second actuator 42 are identical to the ambient temperature T.sub.U. After the engine start, the temperature T.sub.41 of the first actuator 41 and the temperature T.sub.42 of the second actuator 42 rise. Given a sufficiently long operating period of the internal combustion engine 4, the temperature T.sub.41 of the first actuator 41 approaches the maximum temperature T.sub.A1 of the first actuator 41 asymptotically. Likewise, the temperature T.sub.42 of the second actuator 42 approaches the maximum temperature T.sub.A2 of the second actuator 42 asymptotically. In this example, the maximum temperature T.sub.A1 of the first actuator 41 is higher than the maximum temperature T.sub.A2 of the second actuator 42; the temperature T.sub.41 of the first actuator 41 is correspondingly higher than the temperature T.sub.42 of the second actuator 42 given a sufficiently long operating period of the internal combustion engine 4.
(37) At the stopping time t.sub.2, the internal combustion engine 4 is shut down. Both the temperature T.sub.41 of the first actuator 41 and the temperature T.sub.42 of the second actuator 42 drop. The difference in temperature T, which corresponds to the temperature difference of the temperature T.sub.41 of the first actuator 41 minus the temperature T.sub.42 of the second actuator 42, T=T.sub.41T.sub.42 is lower when the temperature T.sub.41 of the first actuator 41 and the temperature T.sub.42 of the second actuator 42 become cooler.
(38) At the measuring time t.sub.3 of a possible restart of the internal combustion engine 4, the control unit reads out the temperature T.sub.41 of the first actuator 41 and the temperature T.sub.42 of the second actuator 42, forms the temperature difference T and decides whether the absolute value |T| of the temperature difference is greater than a freely selectable parameter (a), which is stored in the control unit 28, or whether the absolute value |T| of the temperature difference is less than or equal to the selected parameter (a). If the absolute value |T| of the temperature difference is greater than the parameter (a), warm start conditions are present. If the absolute value |T| of the temperature difference is less than or equal to the parameter (a), cold start conditions are present. The parameter (a) can directly be a predefined limiting value temperature; alternatively it is also possible to predefine, for example, a limiting value for the ohmic resistance of the component as the parameter (a), with the result that the control unit does not evaluate the temperature itself but instead merely the values of the ohmic resistance, for example of the actuators (41, 42), which change with the temperature. Any variable of an actuator or sensor which changes as a function of temperature can be evaluated in the control unit 28; a change in magnitude of the monitored variable, which results owing to the temperature, is then merely evaluated in the control unit 28 without the temperature itself having to be determined. The parameter (a) is selected in accordance with the variable which is to be evaluated. The monitored variable may be, for example, the ohmic resistance of a coil, the current flowing through a coil when the measurement voltage is the same, the voltage dropping across the coil when the measuring current is the same, a change in the inductance or capacitance of an actuator or sensor or corresponding, temperature-dependent variables.
(39) In the diagram in
(40)
(41) In turn, the temperature T is plotted on the (y) axis, with T.sub.U of the ambient temperature. The maximum temperature T.sub.A1 of the first actuator 41 and the maximum temperature T.sub.A2 of the second actuator 42 correspond to the temperatures which can be reached asymptotically at the two locations given a sufficiently long operating period of the internal combustion engine 4. The continuous line corresponds to the temperature profile of the temperature T.sub.41 of the first actuator 41 as a function of the time. The dashed line corresponds to the temperature profile of the temperature T.sub.42 of the second actuator 42 or of the sensor 40 as a function of the time (t).
(42) Before the starting time t.sub.1 of the engine start, the ambient temperature T.sub.U is present at the first actuator 41 and at the second actuator 42 or sensor 40. Accordingly, the temperature T.sub.41 of the first actuator 41 is identical to the ambient temperature T.sub.U, and the temperature T.sub.42 of the second actuator is identical to the ambient temperature T.sub.u. After the starting time t.sub.1 of the internal combustion engine 4, the temperature T.sub.41 of the first actuator 41 and the temperature T.sub.42 of the second actuator 42 rise. Owing to the different thermal decay behavior, the temperature T.sub.41 of the first actuator 41 rises more strongly than the temperature T.sub.42 of the second actuator 42. The gradient of the change in temperature as a function of the time (t) of the temperature T.sub.41 of the first actuator 41 is greater than the gradient of the change in temperature as a function of the time (t) of the temperature T.sub.42 of the second actuator 42.
(43) After a sufficiently long operating period of the internal combustion engine 4, both the temperature T.sub.41 of the first actuator 41 and the temperature T.sub.42 of the second actuator 42 approach the asymptotic limiting value of the maximum temperature T.sub.A1 of the first actuator 41 or of the maximum temperature of the second actuator T.sub.A2; the following applies: T.sub.A1=T.sub.A2. The maximum temperature at the time t.sub.2 is approximately 120 C. Owing to the different thermal decay behavior, the temperature T.sub.41 of the first actuator 41 reaches the asymptotic limiting value of the maximum temperature T.sub.A1 of the first actuator 41 more quickly than the temperature T.sub.42 of the second actuator 42 reaches the asymptotic limiting value of the maximum temperature T.sub.A2 of the second actuator 42.
(44) At the stopping time t.sub.2 of the engine stop, both the temperature T.sub.41 of the first actuator 41 and the temperature T.sub.42 of the second actuator 42 drop. Owing to the different thermal decay behavior, the gradient of the temperature as a function of the time (t) of the temperature T.sub.42 of the second actuator 42 is lower than the gradient of the temperature as a function of the time (t) of the temperature T.sub.41 of the first actuator 41.
(45) In the embodiment, at the measuring time t.sub.3 the temperature difference T between the temperature T.sub.41 of the first actuator 41 and the temperature T.sub.42 of the second actuator 42, T=T.sub.41T.sub.42 is measured. The control unit 28 forms the absolute value of the temperature difference T and determines whether this |T| is higher than a freely selectable parameter (b) or whether |T| is less than or equal to the selected parameter (b). If the absolute value |T| of the temperature difference is higher than the parameter (b), warm start conditions are present. If the absolute value |T| of the temperature difference is less than or equal to the parameter (b), cold start conditions are present. It is essential here that the control unit 28 considers the time difference between the measuring time and the engine stop time t.sub.3t.sub.2 during the evaluation of the temperature difference T. Alternatively, at the measuring time t.sub.3, the control unit 28 can also evaluate the gradient of the temperature as a function of the time (t) at the measuring time t.sub.3 of the temperature of the second actuator T.sub.42 and of the temperature of the first actuator T.sub.41 and compare them with one another. If the absolute value of the difference between the gradients of the temperature T.sub.42 of the second actuator 42 and the temperature T.sub.41 of the first actuator 41 is greater than a freely selectable parameter which is also stored in the control unit 28, warm start conditions are present; if the absolute value is less than or equal to the parameter, cold start conditions are present.
(46) In the diagram in
(47)
(48) The control unit 28 can also firstly calibrate the measurement variables, in particular set them to zero, before the measuring of the temperatures of the electrical components. After calibration, the control unit can measure the temperatures of the electrical components with the calibrated measurement variables.
(49) The parameters (b) and (c) can also be directly a predefined temperature which represents a limiting value; alternatively it is also possible to predefine a, for example, limiting value as the ohmic resistance of the component as the parameter (b) or (c) with the result that the control unit does not evaluate the temperature itself but rather merely the values of the ohmic resistances, for example of the actuators (41, 42), which change with the temperature. In the control unit 28 it is possible to evaluate any variable of an actuator or sensor which changes as a function of the temperature; in the control unit 28, merely a change in magnitude of the monitored variable, which occurs as a result of the temperature, is then evaluated, without the temperature having to be determined itself. According to the variable to be evaluated, the parameter (b) or (c) is selected. The monitored variable can be, for example, the ohmic resistance of a coil, the current flowing through a coil when the measurement voltage is the same, the voltage dropping across the coil when the measurement current is the same, a change in the inductance or capacitance of an actuator or sensor or corresponding, temperature-dependent variables.
(50) It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.