MULTISCALE-POROUS ANION EXCHANGE MEMBRANE, MANUFACTURE OF THE SAME
20230074961 · 2023-03-09
Inventors
Cpc classification
B01D71/82
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01D69/10
PERFORMING OPERATIONS; TRANSPORTING
B01D67/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided is a porous anion exchange membrane including a porous polymer support; and an anion-permselective material supported in the porous polymer support, in which the porous anion exchange membrane has a micro-nano composite pore structure including microscale pores and nanoscale pores.
Claims
1. A porous anion exchange membrane comprising: a porous polymer support; and an anion-permselective material supported in the porous polymer support, wherein the porous anion exchange membrane has a micro-nano composite pore structure including microscale pores and nanoscale pores.
2. The porous anion exchange membrane of claim 1, wherein: the nanoscale pores have an average diameter in the range of 0.1 nm to 30 nm.
3. The porous anion exchange membrane of claim 1, wherein: the microscale pores have an average diameter in the range of 1 μm to 1000 μm.
4. The porous anion exchange membrane of claim 1, wherein: the anion-permselective material is a polymer synthesized through bromination in a polymer backbone.
5. The porous anion exchange membrane of claim 4, wherein: the polymer synthesized through the bromination in the polymer backbone is brominated poly(2,6-dimethyl 1,4-phenylene)oxide.
6. The porous anion exchange membrane of claim 1, wherein: the porous polymer support is a thermoplastic resin.
7. The porous anion exchange membrane of claim 6, wherein: the porous polymer support consists of at least one selected from a polyester resin, a polypropylene resin, and an acryl resin.
8. A manufacturing method of a porous anion exchange membrane comprising steps of: preparing a mixture by mixing an anion-permselective material solution, a polymer resin, and inorganic salt particles; pouring and heating the mixture into a mold to prepare a molded body; and removing an inorganic salt in the molded body.
9. The manufacturing method of the porous anion exchange membrane of claim 8, wherein: an average particle diameter D50 of the inorganic salt particles is in the range of 1 μm to 1000 μm.
10. The manufacturing method of the porous anion exchange membrane of claim 8, wherein: the inorganic salt particles are at least one selected from sodium chloride, potassium chloride, magnesium chloride and calcium chloride.
11. The manufacturing method of the porous anion exchange membrane of claim 8, wherein: the polymer resin is a thermoplastic resin.
12. The manufacturing method of the porous anion exchange membrane of claim 11, wherein: the thermoplastic resin is at least one selected from a polyester resin, a polypropylene resin, and an acryl resin.
13. The manufacturing method of the porous anion exchange membrane of claim 8, wherein: the polymer resin and the anion-permselective material solution are mixed in the range of 0:6 to 6:6 by volume.
14. The manufacturing method of the porous anion exchange membrane of claim 8, wherein: the anion-permselective material solution is obtained by reacting a solution obtained by dissolving a polymer synthesized through bromination in a polymer backbone in n-methyl-2 pyrrolidone with a trimethylamine solution.
15. The manufacturing method of the porous anion exchange membrane of claim 14, wherein: the polymer synthesized through bromination in the polymer backbone is brominated poly(2,6-dimethyl 1,4-phenylene)oxide.
16. The manufacturing method of the porous anion exchange membrane of claim 15, wherein: the concentration of the anion-permselective material solution is in the range of 10 wt % to 20 wt %.
17. The manufacturing method of the porous anion exchange membrane of claim 8, wherein: the pouring and heating of the mixture into the mold to prepare the molded body is performed in a temperature range of 70° C. to 80° C.
18. The manufacturing method of the porous anion exchange membrane of claim 8, wherein: the removing of the inorganic salt in the molded body is removing the inorganic salt through washing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0062] The terms used herein are only for the purpose of describing specific exemplary embodiments and are not intended to limit the present invention.
[0063] The singular forms used herein include plural forms, unless expressly indicated to the contrary thereto.
[0064] The “comprising” used herein means embodying a specific feature, region, integer, step, operation, element and/or component, and the existence or addition of other specific features, regions, integers, steps, operations, elements, and/or components is not excluded.
[0065] Unless defined otherwise, all terms including technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present invention pertains.
[0066] Commonly used predefined terms are further interpreted as having a meaning consistent with the relevant technical literature and the present invention, and are not to be construed as ideal or very formal meanings unless defined otherwise.
[0067] In addition, unless otherwise specified, % means wt %, and 1 ppm is 0.0001 wt %.
[0068] Terms such as first, second and third are used to describe various parts, components, regions, layers and/or sections, but are not limited thereto.
[0069] These terms are used only to distinguish one part, component, region, layer or section from the other part, component, region, layer or section.
[0070] Accordingly, a first component, part, region, layer or section to be described below may be referred to as a second component, part, region, layer or section without departing from the scope of the present invention.
[0071] Hereinafter, exemplary embodiments of the present invention will be described in detail.
[0072] However, the exemplary embodiments are illustrative as examples, and accordingly, the present invention is not limited thereto, and the present invention will be only defined by the scope of the claims to be described below.
[0073]
[0074] Referring to
[0075] The anion-permselective material solution may be obtained by dissolving a polymer synthesized through bromination in a polymer backbone in n-methyl-2 pyrrolidone and then reacting the result product with a trimethylamine solution.
[0076] Specifically, the anion-permselective material solution may be obtained by dissolving brominated poly(2,6-dimethyl 1,4-phenylene)oxide (Br-PPO) is dissolved in n-methyl-2 pyrrolidone and then reacting the result product with a trimethylamine solution.
[0077] In addition, the organic solvent may be dissolved in quaternary benzyl ammonium groups to be obtained.
[0078] In this case, the concentration of the anion-permselective material in the anion-permselective material solution may be in the range of 10 wt % to 20 wt %.
[0079] When the concentration of the anion-permselective material is lower than the above range, it is difficult for the prepared anion exchange membrane to function normally, and when the concentration thereof is higher than the above range, there is a problem that the quality of the prepared anion exchange membrane is deteriorated due to poor dissolution.
[0080] The inorganic salt particle may be a material that may be removed by washing with water, and specifically, may be an alkali metal or alkaline earth metal salt having high solubility in water, and more specifically, at least one selected from sodium chloride, potassium chloride, magnesium chloride or calcium chloride.
[0081] Meanwhile, an average particle diameter (D50) of the inorganic salt particles may be specifically in the range of 1 μm to 1000 μm, specifically in the range of 1 μm to 500 μm, more specifically in the range of 1 μm to 400 μm.
[0082] When the average particle diameter (D50) of the inorganic salt particles is within the above range, it is advantageous to obtain a desired pore size of the porous anion exchange membrane in the present invention.
[0083] Meanwhile, the polymer resin may be a thermoplastic resin, specifically, may be at least one selected from a polyester resin, a polypropylene resin, and an acrylic resin.
[0084] In addition, the polymer resin and the anion-permselective material solution may be mixed in the range of 0:6 to 6:6 by volume.
[0085] When the mixing ratio is within the above range, the mechanical strength of the prepared porous anion exchange membrane may be obtained.
[0086] In addition, when the polymer resin content exceeds the above range, the concentration of the anion-permselective material in the prepared porous anion exchange membrane is low to cause a problem that it is difficult to perform an electrochemical effect as the anion exchange membrane.
[0087] The anion-permselective material solution and the inorganic particles may be mixed in the range of 1:1 to 1.5:1 by volume.
[0088] When the anion-permselective material solution and the inorganic particles are mixed within the above range, it is advantageous to obtain desired nanopores and micropores in the present invention.
[0089] Meanwhile, the preparing of the molded body by pouring and heating the mixture into the mold may be performed at a temperature range of 60° C. to 90° C., specifically 70° C. to 80° C.
[0090] When heating the mixture in the above temperature range, it is possible to effectively remove the organic solvent contained in the anion-permselective material solution, and it is advantageous to control the size of the nanopores.
[0091] The shape and size of the mold may be adjusted to control the shape and size of the porous anion exchange membrane.
[0092] In addition, the molded body may include a polymer resin, an anion-permselective material, and inorganic particles.
[0093] Accordingly, the inorganic particles are removed to form pores of the porous anion exchange membrane.
[0094] The inorganic particles may be removed through washing, and may be removed using ultrapure water.
[0095] The porous anion exchange membrane according to an exemplary embodiment of the present invention may include a porous polymer support and an anion-permselective material supported on the porous polymer support, and may have a micro-nano composite pore structure.
[0096] The micro-nano composite pore structure may include nanopores having a nanoscale diameter and micropores having a microscale diameter.
[0097] The average diameter of the nanopores may be in the range of 0.1 nm to 30 nm, specifically, in the range of 0.1 nm to 15 nm.
[0098] The average diameter of the micropores may be in the range of 1 μm to 1000 μm, specifically in the range of 1 μm to 500 μm, and more specifically in the range of 1 μm to 400 μm.
[0099] The anion-permselective material may be a polymer synthesized through bromination in a polymer backbone, and specifically, may be brominated poly(2,6-dimethyl 1,4-phenylene)oxide (Br-PPO).
[0100] In addition, the porous polymer support may be a thermoplastic resin, specifically, may consist of at least one selected from a polyester resin, a polypropylene resin, and an acrylic resin.
[0101] Hereinafter, Examples of the present invention will be described in detail.
[0102] However, Examples are illustrative as examples, and the present invention is not limited thereto, and the present invention can be only defined by the scope of claims to be described below.
Example 1
[0103] A poly(2,6-dimethyl 1,4-phenylene)oxide solution with quaternary benzyl trimethylamine (PPO-TMA+) was applied to NaCl powder prepared by grinding.
[0104] The NaCl powder may have an average particle diameter of 3 mm or less, specifically 2 mm or less, and more specifically 1 mm or less.
[0105] Thereafter, a polyester resin to improve mechanical strength was further mixed to form a mixture.
[0106] After the mixture was stirred and mixed, the mixture was poured into a mold, and heated to a temperature range of 70° C. to 80° C. to remove fully the solvent in the PPO-TMA+ solution to form a molded product.
[0107] The molded product may be washed with ultrapure water to completely remove NaCl to prepare a porous anion exchange membrane.
[0108] Here, the polyester resin and the PPO-TMA+ solution were mixed in a ratio of 1:6 by mass.
Examples 2 to 4
[0109] A porous anion exchange membrane was prepared in the same manner as in Example 1, except that the polyester resin and the PPO-TMA+ solution were mixed at 2:6, 3:6 and 6:6 by mass.
Comparative Example 1
[0110] A porous anion exchange membrane was prepared in the same manner as in Example 1, except that the polyester resin and the PPO-TMA+ solution were mixed at 0:6 by mass.
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[0112] Referring to
[0113] It can be confirmed that a polymer resin forms a polymer resin support by heating (b), and nanoscale pores (nanopores) are formed (c) by heating and removing the anion-permselective material solution.
[0114] Accordingly, since the prepared porous anion exchange membrane includes both nanopores and micropores, both ions and fluid flows can be allowed.
[0115] In addition, the prepared porous anion exchange membrane is compatible with a positively charged sample treatment device of various scales (micrometer scale to macro scale) to be manufactured in desired size and shape based on a casting technique of pouring the mixture into the mold.
[0116] In addition, there is an advantage of greatly simplifying the manufacturing process of the device as the porous anion exchange membrane can be applied to the device through simple mounting on the existing device.
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[0118] Referring to
[0119] Meanwhile, the organic solvent included in the anion-permselective material solution may be mixed in the range of about 80 wt % to 90 wt %, specifically 85 wt %.
[0120] The organic solvent is removed in the manufacturing process of the porous anion exchange membrane, so that the volume can be reduced.
[0121] In the case of (a) using only the anion-permselective material (PPO-TMA+) solution without a polymer resin, it can be confirmed that the support structure is not dense but loose due to the rapid volume reduction of the mixture.
[0122] In the case of (b) with the polymer resin, it has been confirmed to form a polymer support having a relatively dense structure, and it can be confirmed to minimize the overall volume reduction by complementing the volume reduction of the mixture due to the evaporation of the organic solvent with the polymer resin.
[0123]
[0124] Referring to
[0125] As described above, Examples 1 to 4 are porous anion exchange membranes prepared by mixing the polymer resin and the anion-permselective material solution at 1:6, 2:6, 3:6 and 6:6 by mass, and Comparative Example 1 is a porous anion exchange membrane without the polymer resin.
[0126] As illustrated in
[0127] As illustrated in
[0128] First, in the case of
[0129] Even in the case of
[0130] In the case of Example 3(d), a support structure of a thick wall structure was formed, rather than a thin plate-shaped unit.
[0131] In addition, in the case of Example 4(e), it was confirmed that a support structure of a thicker wall structure was formed.
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[0133] In the case of the Comparative Example 1(a), the structure was weak enough not to measure the mechanical strength itself, and as the polymer resin content increased, the mechanical strength of the manufactured porous anion exchange membrane was increased.
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[0135] From a nanopore distribution transmission electron microscope (TEM) analysis result of the support structure of the prepared porous anion exchange membrane of
[0136] When it is considered that the unit cluster is derived from the anion-permselective material solution, it is determined that an increase in brightness is caused by a change in a mixing ratio of the polymer resin and the anion-permselective material solution in the porous anion exchange membrane.
[0137] In addition, as illustrated in
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[0140] When the size of the micropores increases at the same porosity, a synthetic fluid resistance in a direction passing through the porous anion exchange membrane decreases so that the fluid flow becomes smoother, but the amount of ion leakage through the micropores increases, so that the amount of effective ions moving through the nanopores decreases.
[0141] On the contrary, when the size of the micropores is decreased, the fluid resistance increases, but the effective ion flow increases, so that the electrical performance of the exchange membrane is increased.
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[0143] Referring to
[0144] When an electric field is applied to both ends of a fluid channel into which the porous anion exchange membrane is inserted, due to a non-uniform flow of ions in the exchange membrane with anion selectivity, an ‘ion concentration region’ with a very high ion concentration and an ‘ion depletion region’ with a very low ion concentration are formed at both ends of the exchange membrane.
[0145] In the case of the anion exchange membrane, the ion depletion region is formed on the surface (left side) of a cathode side of the exchange membrane, and since ions serving as a medium of an electric flow hardly exist in the ion depletion region, the ion depletion region serves as a very large electrical resistance element.
[0146] As a result, most of the electric field applied to the system is concentrated in the ion depletion region, and positively charged particles approaching the ion depletion region receive an electric force in the cathode direction.
[0147] The porous anion exchange membrane may have micropores to allow the fluid flow in a direction passing through the porous anion exchange membrane.
[0148] Accordingly, as illustrated in
[0149] In this situation, an electric force and a fluid drag force are applied to positively charged particles in the fluid approaching the ion depletion region formed near the exchange membrane, and the two forces are applied exactly in an opposite direction.
[0150] As a result, the particles stop at the point where the velocity components due to the two forces become the same as each other, and a particle concentration region (concentration band) is formed at the corresponding point.
[0151] Accordingly, by using the porous anion exchange membrane according to an exemplary embodiment, not only the particles can be concentrated even in a simple one-way channel, but also the size of the exchange membrane can be flexibly adjusted even when the scale of the channel is changed, so that it is possible to be applied to channels of various scales.
[0152] In addition, unlike existing anion-permselective materials that require a very complex synthesis process, there is an advantage of implementing the device through simple insertion.
[0153]
[0154] Referring to
[0155] Therefore, it can be confirmed that through the result of confirming the current-voltage response of the exchange membrane of the present invention, the exchange membrane normally functions as an ion exchange membrane.
Preparation Example 1
[0156] A porous anion exchange membrane according to an exemplary embodiment was applied to manufacture a positively charged sample concentration device.
[0157]
[0158] Referring to
[0159] The channel structure of the device support was formed using an embossed mold manufactured through 3D printing, and components (porous anion exchange membrane and electrodes) of the device were inserted into each slot formed with the channel structure.
[0160] A fluid flow of the device was controlled using a syringe pump, and an electric field was applied through a DC power supply.
[0161] The porous anion exchange membrane is located in the middle of a main channel.
[0162] By the principle (balance of speed) described above, the positively charged particles are concentrated in the vicinity of the ion depletion region in front of the exchange membrane.
[0163] On the left side of the exchange membrane, a micro-fiber structure (nonwoven mat) is installed to suppress a convection phenomenon (electrical convection) of the ion depletion region.
[0164] In general, in the micro-scale channel, a stable ion depletion region is induced without electrical convection, but when the scale is increased to millimeters or more, active electrical convection occurs so that the efficient concentration of the sample is impossible (
[0165] Since the main channel of the scale of several millimeters was used in the device, it was required to suppress the electric convection for efficient sample concentration.
[0166] When the nonwoven fabric is installed in the channel, due to the micropore distribution of the nonwoven fabric, one wide channel is converted into a structure in which numerous microchannels are connected to each other in parallel.
[0167] For this reason, the electrical convection phenomenon is suppressed by the microchannel parallel structure to form a stable ion depletion region in the wide channel, and as a result, a stable sample concentration region is formed (
Experimental Example 1
[0168] A concentration experiment was performed by supplying cationic fluorescent particles and positively charged protein particles using the charged sample concentration device manufactured according to Preparation Example 1.
[0169] In the case of the fluorescent particles, concentration was performed by supplying the initial sample concentration of 100 nM, 1 μM, 10 μM and 100 μM.
[0170] The intensity and flow rate of the electric field are properly adjusted so that the sample concentration region may be formed on the nonwoven fabric.
[0171]
[0172] Referring to
[0173] The intensity and flow rate of the electric field were properly adjusted so that the sample concentration region may be formed on the nonwoven fabric.
[0174] The formation pattern of the concentrated region before and after concentration was differently shown for each initial sample concentration condition.
[0175] As the initial sample concentration was increased, the concentration region was gradually expanded, and under the highest initial sample concentration conditions, it was confirmed that the concentration region was formed throughout the nonwoven fabric.
[0176] The maximum concentration rate (maximum particle concentration (number) after concentration to initial particle concentration (number) in a specified region) was about 500 under the initial sample concentration condition of 100 nM.
[0177] That is, in the specified region, one particle before concentration was included and 500 particles after concentration were included.
[0178]
[0179] Referring to
[0180] A concentration region of the protein particles was narrower and thinner than that of the fluorescent particles, which is caused by a difference between the particle size and diffusivity.
[0181] The protein particles having a relatively large particle size and low diffusivity are concentrated in a local region.
[0182] Even in the case of the protein particles, the maximum concentration rate was shown at 10 nM, the lowest initial sample concentration condition, and the value there of was about 250.
[0183] The present invention can be manufactured in various different forms, not limited to the above embodiments, and it will be appreciated to those skilled in the present invention that the present invention may be implemented in other specific forms without changing the technical idea or essential features of the present invention.
[0184] Therefore, it should be appreciated that the aforementioned exemplary embodiments are illustrative in all aspects and are not restricted.
[0185] While this invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments.
[0186] On the contrary, it is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.