Airbag module with heat shield

Abstract

A driver airbag module (20) comprising a cover (22), a housing (40) matably configured with cover (22), a pyrotechnic inflator (60) having a flange (70), and airbag fitted within the space between housing (40, 40a) and cover (22), the airbag inflating with gas provided by the inflator (60), wherein the heat shield (80) is positioned between the lower surface (42) of housing (40, 40a) and an upper surface (71) of flange (70), the heat shield protectively shielding surface (42) from the heat transfer from flange (70) to prevent surface (42) from melting.

Claims

1. An apparatus including a heat shield (80) configured to be placed between a lower surface (42) of a plastic support member (40, 40a) of an airbag (20) and an upper surface (71) of an inflator flange (70), the heat shield composed of a material sufficient to prevent the transfer of heat from the inflator flange in an amount sufficient to cause the lower surface of the support member to begin to melt; wherein the inflator flange (70) is curved in a direction facing the support member (40, 40a).

2. An airbag module (20) comprising a cover (22), a support member (40, 40a) matably configured with the cover (22), a pyrotechnic inflator (60), and airbag (30) fitted within the space between a housing (40) and the cover (22), the airbag inflating with gas provided by the inflator (60), wherein the heat shield (80) is positioned between a lower surface (42) of housing (40) and an upper surface (71) of cooperating inflator flange (70), the heat shield protectively shielding surface (42) from the heat transfer from inflator flange (70) to prevent surface (42) from melting.

3. The airbag module (20) according to claim 2 wherein the cooperating inflator flange is a mounting flange (70) of the inflator (60) having the upper surface (71).

4. The driver airbag module (20) according to claim 3 wherein the inflator flange (70) is curved in a direction facing the housing (40).

5. The airbag module (20) according to claim 2 wherein the lower surface (42) includes an extending column (90) in the shape of a circular cylinder.

6. The airbag module (20) according to claim 5 wherein heat shield (80) further includes an additional opening (84a) configured to fit about the extending column (90).

7. The airbag module (20) according to claim 6 wherein the combination of the extending column (90) and the additional opening (84a) adds mistake proofing which will permit the heat shield (82) to be fit to the fasteners (50) in only one orientation.

8. An airbag module according to claim 2 wherein the heat shield (80) includes a central opening (82) that has a size equal to an opening (44) of a housing.

9. The airbag module (20) according to claim 8 wherein the heat shield (80) is mounted to the housing (40) by mounting fasteners extending through respective openings (84) in the heat shield (80).

10. The airbag module (20) according to claim 9 wherein the housing (40) is shaped as a plate (40a).

11. The airbag module (20) according to claim 10 wherein the plate (40a) is flat.

12. The airbag module (20) according to claim 11 wherein the plate (40a) mates with sides (22a) of the cover (22).

13. The airbag module (20) according to claim 12 wherein the housing (40) or the plate (40a) is made of plastic or a resin.

14. An airbag module (20) comprising a cover (22), a support member (40, 40a) matably configured with the cover (22), a pyrotechnic inflator (60), and airbag (30) fitted within the space between a housing (40) and the cover (22), the airbag inflating with gas provided by the inflator (60), wherein the heat shield (80) is positioned between a lower surface (42) of housing (40) and an upper surface (71) of cooperating inflator flange (70), the heat shield protectively shielding surface (42) from the heat transfer from inflator flange (70) to prevent surface (42) from melting; wherein the material of the heat shield (80) is made of 840 denier woven nylon or polyester material coated on both sides with silicon.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is an exploded view showing the major components of the present invention.

(2) FIG. 2 is a bottom plan view of the module of FIG. 1.

(3) FIG. 3 is a cross-sectional view showing the major components of the present invention taken through section line A-A of FIG. 2.

(4) FIG. 3a is a variation of FIG. 3 showing a housing which is plate-like.

(5) FIG. 4 is an expanded view of a portion of FIG. 3 and shows the heat shield in place upon a lower surface of the module housing.

(6) FIG. 5 is a plan view of a heat shield.

DETAILED DESCRIPTION OF THE DRAWINGS

(7) Reference is made to FIG. 1 which illustrates the major components of the present invention. FIG. 1 illustrates an airbag module 20 comprising a cover 22 fabricated of plastic and includes an upper surface 24 having a frangible seam 26. The seam is opened upon inflation of the airbag 30. Module 20 further includes a housing 40. The housing is preferably made of suitable polymer or plastic materials. The cover further includes one or more sides 28. The housing is configured to mate with the sides 28 of cover 22 in a known manner such as a snap-fit or other known way. Housing 40 includes a lower surface 42 that includes a central opening 44; the housing further includes one or more sides 46. A plurality of fasteners 50 is secured to the lower surface of the housing. Module 20 further includes an inflator 60, the inflator has a cylindrical housing 62 in which is stored propellant 64. The propellant is ignited by one or more igniters 66 of known construction. The inflator further includes a mounting flange 70 extending about a lower portion 68 of the inflator. The cylindrical portion 62 of inflator 60 can fit within opening 44 of the housing and into portions of the folded airbag 30. Upon activation of the inflator, inflation gas enters airbag 30. As the airbag expands it will bear against surface 24 of the cover 26 causing it to rupture. The heat shield 80 interposes the lower surface 42 of housing 40 and surface 71 of flange 70. The heat shield 80 includes a central opening 82 that is approximately the same size as opening 44 of housing 40. As the heat shield is mounted to the housing 40 the respective mounting fastener extends through a respective opening 84 in the heat shield 80. As illustrated in FIG. 3a, a housing, which is sometimes referred to as a support member, can substantially be generally shaped as a plate 40a. It is not necessary that the plate be flat. In FIG. 3a the plate 40a mates with sides 22a of the cover 20.

(8) Absent the heat shield 80, surface 71 of the inflator flange 70 would be placed directly against surface 42 of housing 40 (or alternatively the plate 40a). As previously mentioned housing 40 or 40a is made of plastic or a resin. The housing 40 is essentially a polymer or plastic with a given melting point. Inflator 60 is capable of generating a sufficient amount of heat and transferring same to flange 72 which, absent the heat shield, could be sufficient to melt the housing 40,40a.

(9) Heat shield 80 is preferably made of a material capable of absorbing the heat transferred from the inflator flange 70. In the preferred embodiment the heat shield is made of 840 denier woven nylon or polyester material coated on both sides with silicon.

(10) Reference is briefly made to FIGS. 1 and 2. FIG. 2 shows fasteners 50 extending through openings 84 in the heat shield 80. Additionally the lower surface 42 includes an extending column 90 in the shape of a circular cylinder. Heat shield 80 further includes an additional opening 84a configured to fit about the extending column 90. The combination of the extending column 90 and the additional opening 84a adds mistake proofing which will permit the heat shield 82 to be fit to the fasteners 50 in only one orientation.

(11) Many changes and modifications in the above-described embodiment of the invention can, of course, be carried out without departing from the scope thereof. Accordingly, that scope is intended to be limited only by the scope of the appended claims.