Base for an electrical lamp that prevents rotation and a more efficient method of assembling a base for an electrical lamp
09644798 ยท 2017-05-09
Assignee
Inventors
Cpc classification
F21K9/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/238
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49002
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F21K9/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21K99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
According to an aspect there is provided a base for an electric lamp. The base includes a tubular enclosure extending along an axial direction between a first and a second end portion of the enclosure, an insulator attached to the first end portion of the enclosure. The insulator has an inner portion facing towards an inner space of the enclosure, an outer portion facing away from said inner space and at least one channel for receiving a contact pin, the channel extending from the outer portion, through the insulator and leading into said inner space. The base also includes a housing for accommodating electrical circuitry for operating the electric lamp. The housing is attached to the inner portion of the insulator such that a rotation of the housing relative to the insulator about the axial direction is prevented, and a rotation of the housing relative to the enclosure is prevented.
Claims
1. A base for an electric lamp, comprising: a tubular enclosure extending along an axial direction between a first and a second end portion of the enclosure, an insulator attached to the first end portion of the enclosure such that a rotation of the insulator relative to the enclosure about the axial direction is prevented, the insulator having an inner portion facing towards an inner space of the enclosure, an outer portion facing away from said inner space at least one channel for receiving an electrically conducting contact pin, the channel extending from the outer portion, through the insulator and leading into said inner space, a housing for accommodating electrical circuitry for operating the electric lamp, and a resilient attachment member forming part of one of the insulator and the housing, said resilient attachment member extending towards the other one of the insulator and the housing and being arranged to connect the insulator and the housing to each other, said resilient attachment member further comprising a lateral projection providing an engagement surface and/or a lateral recess, wherein the housing is attached to the inner portion of the insulator such that a rotation of the housing relative to the insulator about the axial direction is prevented, wherein a rotation of the housing relative to the enclosure is prevented and wherein a separation between the insulator and the housing is prevented by said attachment member in at least said axial direction.
2. A base according to claim 1, wherein the attachment member is integrally formed with the insulator.
3. A base according to claim 1, wherein an interface between the insulator and the housing is arranged to separate an inner space of the housing from an annular space formed between an outside of the housing and an inside of the enclosure.
4. A base according to claim 1, wherein the insulator comprises a partition member arranged at the inner portion of the insulator and extending in said axial direction towards an end portion of the housing.
5. A base according to claim 3, wherein the housing comprises a partition member arranged at an end portion of the housing and extending in said axial direction towards the inner portion of the insulator.
6. A base according to claim 3, wherein: the inner portion of the insulator provides a first surface extending in said axial direction towards an end portion of the housing, and the end portion of the housing provides a second surface extending in said axial direction towards the inner portion of the insulator, wherein the first surface and the second surface are arranged to extend along and in contact with each other.
7. A base according to claim 6, wherein a partition member of the housing comprises a wire channel arranged to accommodate a connection wire extending from an inner space of the housing into an annular space formed between an outside of the housing and an inside of the enclosure.
8. A base according to claim 6, wherein the housing comprises a connection portion arranged at the end portion of the housing and comprising a first channel being axially aligned with said at least one channel of the insulator and being arranged to receive an end portion of the electrically conducting contact pin and a connection wire extending from an inner space of the housing.
9. A base according to claim 8, wherein the connection portion comprises a second channel extending through a wall of the connection portion and leading into the channel, the second channel being arranged to receive the connection wire.
10. An electrical lamp comprising a base according to claim 1 and a lighting module arranged on the base and including at least one light source.
11. A method of assembling a base for an electrical lamp: providing a tubular enclosure extending along an axial direction between a first and a second end portion of the enclosure, and an insulator attached to the first end portion of the enclosure such that a rotation of the insulator relative to the enclosure about the axial direction is prevented, the insulator having an inner portion facing towards an inner space of the enclosure, an outer portion facing away from said inner space and at least one channel for receiving an electrically conducting contact pin, the channel extending from the outer portion, through the insulator and leading into said inner space, providing a resilient attachment member forming part of one of the insulator and the housing, said resilient attachment member extending towards the other one of the insulator and the housing and being arranged to connect the insulator and the housing to each other, said resilient attachment member further comprising a lateral projection providing an engagement surface and/or a lateral recess; and attaching a housing for accommodating electrical circuitry for operating the electric lamp to the inner portion of the insulator with said resilient attachment member such that a rotation of the housing relative to the insulator about the axial direction is prevented, wherein a rotation of the housing relative to the enclosure is prevented and wherein a separation between the insulator and the housing is prevented by said attachment member in at least said axial direction.
12. A base according to claim 1, wherein the insulator comprises a partition member arranged at the inner portion of the insulator and extending in said axial direction towards an end portion of the housing.
13. A base according to claim 1, wherein the inner portion of the insulator provides a first surface extending in said axial direction towards an end portion of the housing, and the end portion of the housing provides a second surface extending in said axial direction towards the inner portion of the insulator, wherein the first surface and the second surface are arranged to extend along and in contact with each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) This and other aspects of the present invention will now be described in more detail, with reference to the appended drawings showing embodiment(s) of the invention wherein like reference numerals refer to like elements throughout unless stated otherwise.
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DETAILED DESCRIPTION
(16) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the invention to the skilled person.
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(18) The base 1 comprises an electrically insulating housing 3. The housing 3 may comprise a polymer material, such as an engineering plastics, a thermoplastic engineering plastics, polybutylene terephthalate (PBT) or polycarbonate (PC), or a glass material. The housing 3 extends along the axial direction between a first end portion 3a and a second end portion 3b. The housing 3 is arranged to be received in the enclosure 2 from the open end of the enclosure 2 at the second end portion 2b thereof. When the enclosure 2 and the housing 3 are assembled, at least a portion of the housing 3 extends into the cylindrical inner space enclosed by the enclosure 2. The first end portion 3a extends into the inner space enclosed by the enclosure 2. The second end portion 3b extends out of the inner space enclosed by the enclosure 2. Thus, in the illustrated embodiment only a portion of the housing 3 is received inside the enclosure 2. However, in alternative embodiments the entire housing 3 may be received inside the enclosure 2. The housing 3 is arranged to receive and accommodate electrical circuitry 11 for operating the electric lamp, e.g. in the form of a printed circuit board. The light source of the electric lamp may comprise one or more light emitting diodes (LEDs) wherein the electrical circuitry 11 may comprise an LED driver for driving the LED(s).
(19) The base 1 comprises an electrically insulating end member, hereinafter referred to as the insulator 4. The insulator 4 may comprise a polymer material, such as an engineering plastics, a thermoplastic engineering plastics, polybutylene terephthalate (PBT) or polycarbonate (PC), or a glass material. The insulator 4 may advantageously be injection molded. The insulator 4 is attached to the first end portion 2a of the enclosure 2 such that a rotation of the insulator 4 relative to the enclosure 2 about the axial direction is prevented. The housing 3 in turn is attached to the insulator 4 such that a rotation of the housing 3 relative to the insulator 4 about the axial direction is prevented. Consequently, a rotation of the housing 3 relative to the enclosure 2 may be prevented. This will be described in greater detail below.
(20) As illustrated in
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(22) The insulator 4 comprises a through-hole extending axially from the outer portion 4a to the inner portion 4b and leading into the inner space of the enclosure 2. The through-hole is arranged to receive a contact pin 5. The contact pin 5 extends into the through-hole of the insulator 4. The contact pin 5 forms a second contact or end contact of the base 1. The contact pin 5 may be galvanically connected to the circuitry 11 by means of a connection wire as will be described in more detail below.
(23) The insulator 4 comprises an attachment portion 4c. The attachment portion 4c is press-fit or clamped between two lateral protrusions 2aa and 2ab provided at the first end portion 2a of the enclosure 2. Alternatively the insulator 4 may be injection molded at the position between the protrusions 2aa and 2ab. The protrusion 2aa extends into a circumferential groove of the insulator 4. The protrusion 2ab abuts the attachment portion 4c along an annular surface of the insulator 4 facing towards the inner space of the enclosure 2, i.e. an annular surface of the inner portion 4b. The tight fit of the attachment portion 4c between the respective protrusions 2aa, 2ab prevents a rotation of the insulator 4 relative to the enclosure 2 about the axial direction. Thus, a rotation of the insulator 4 about the axial direction may be transferred to the enclosure 2 via the attachment portion 4c. Additionally or alternatively the insulator 4 (or the attachment portion 4c thereof) may be pinched and/or glued to the end portion 2a of the enclosure 2. Additionally or alternatively the enclosure 2 may be provided with a toothed gripping portion including one or more teeth extending in a radially inward direction from an edge portion of the opening in the enclosure 2 at the first portion 2a (e.g. one or more teeth may extend from the edge forming protrusion 2aa). The one or more teeth may be circumferentially distributed along the edge portion. The toothed gripping portion may engage with the insulator 4 and thereby prevent a rotation of the insulator 4 about the axial direction in relation to the enclosure 2. Optionally the insulator 4 may be provided with one or more indents arranged to receive a respective tooth. The one or more indents may be circumferentially distributed about the insulator 4.
(24) The insulator 4 comprises two resilient attachment members 6. The attachment members 6 may be integrally formed with the insulator 4 in a single piece or separately formed and mounted on the insulator 4 by means of welding, gluing or the like. Each of the attachment members 6 extends from the inner portion 4b of the insulator 4 along the axial direction towards the second end portion 2b of the enclosure 2. At a free end each attachment member 6 comprises a lateral projection providing an engagement surface 6a. In an alternative embodiment the engagement surface 6a may instead be provided by a lateral recess in each attachment member 6. The engagement surface 6a faces in a direction towards the inner portion 4b of the insulator 4. The engagement surface 6a may cooperate with a corresponding engagement portion of the housing 3 as will be discussed in more detail below.
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(27) Still referring to
(28) In the assembled condition shown in
(29) The partition member 7 may extend the full distance from the inner portion 4b of the insulator 4 to the first end portion 3a of the housing 3. The partition member 7 may thus engage or abut against the first end portion 3a of the housing 3. Alternatively, the partition member 7 may extend only a part of the distance from the inner portion 4b of the insulator 4 to the first end portion 3a of the housing 3. Similarly, the partition member 8 may extend the full distance from the first end portion 3a of the housing 3 to the inner portion 4b of the insulator 4. The partition member 8 may thus engage or abut against the inner portion 4b of the insulator 4. Alternatively, the partition member 8 may extend only a part of the distance from the first end portion 3a of the housing 3 to the inner portion 4b of the insulator 4. In any event, the partition member 7 and the partition member 8 may present an axial extension such that they overlap along the axial direction.
(30) The partition members 7 and 8 may provide a two-fold advantage: Firstly, the partition member 7 and 8 provide an interface between the insulator 4 and the housing 3 which separates an inner space of the housing 3 from the annular space formed between the exterior of the housing 3 and the inner surface of the enclosure 2. In case potting material is entered into the housing 3, the interface may prevent a leakage of potting material from the housing 3 into said annular space via the opening in the first end portion 3a of the housing 3. Secondly, the partition members 7 and 8 contribute to a torsion resistant connection between the housing 3 and the insulator 4 as will be better understood from the below.
(31) In use of an electric lamp comprising the base 1 according to any of the above described embodiments, the base 1 of the lamp may be inserted to a socket. Insertion of the base 1 may include rotation of the lamp about the axial direction, e.g. by the user applying a torque in the axial direction to a portion of the lamp which is accessible to touch such as the above mentioned gripping part. The socket may comprise threads corresponding to the threads of the enclosure 2. The outer dimensions of the enclosure 2 and the corresponding inner dimensions of the socket may by way of example correspond to those of the E14 or E27 Edison screw fitting. The rotation resulting from the applied torque may be transferred to the housing 3. From the housing 3, the rotation may be transferred to the insulator 4 via the partition member 8 and the partition member 7. A rotation of the insulator 4 may be transferred to the enclosure 2 wherein the enclosure 2, and thus the base 1, may be screwed into the socket. An analogous transfer of torque and rotation may arise during unscrewing of the base 1 from the socket. Consequently, the housing 3 is attached to the insulator 4 such that a rotation of the housing 3 relative to the insulator 4 about the axial direction is prevented and the insulator 4 is attached to the enclosure 2 such that a rotation of the insulator 4 relative to the enclosure 2 about the axial direction is prevented, wherein a rotation of the housing 3 relative to the enclosure 2 is prevented.
(32) During rotation a portion of the torque applied to the housing 3 may be transferred to the insulator 3 via the attachment members 6. In fact, in some embodiments the torque transfer capacity of the attachment members 6 may be sufficient wherein the partition members 7, 8 may be omitted. In such embodiments a rotation of the housing 3 relative to the insulator 4 may be prevented by means of the attachment members 6 only. In embodiments including partition members 7, 8 the ratio of torque transfer via the attachment members 6 and via the partition members 7, 8 may be varied e.g. by varying the stiffness of the attachment members 6 and the partition members 7, 8, respectively, the size of the contact surface between the attachment members 6 and the housing 3, and the size of the contact surface between the partition members 7 and 8. In the embodiment illustrated in
(33) In the illustrated embodiment the attachment member 6 is provided on the insulator 4 and the engagement portion 3c is provided on the housing 3. In alternative embodiments the attachment member 6 may instead be provided on the first end portion 3a of the housing 3 and the engagement portion 3c may be provided on the insulator 4. Moreover, in the illustrated embodiment the partition member 7 surrounds the attachment members 6 completely in the circumferential direction. In alternative embodiments the partition member 7 may surround the attachment members 6 only partly in the circumferential direction.
(34) The base 1 may be efficiently and conveniently assembled by aligning the housing 3 and the insulator 4 axially and bringing the housing 3 and the insulator 4 together such that (where applicable) the partition member 7 is enclosed by the partition member 8 (or in some embodiments vice versa) and such that the attachment members 6 snap to the engagement portion 3c. The insulator 4 may have been assembled with the enclosure 2 in a previous step wherein the base 1 may be assembled by introducing the housing 3 into the enclosure 2, from the second end portion 2b thereof, and bring the housing 3 in contact with the insulator 4.
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(37) In the illustrated embodiment the attachment member 6 is provided on the partition member 7. In alternative embodiments the attachment member 6 may instead be provided on the partition member 8 wherein the corresponding engagement portion may be provided on the inner portion 4b of the insulator 4.
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(39) The base may further comprise a second connection wire 16. The housing 3 may further include a channel 9 similar to the channel 9 for accommodating the second connection wire 16. The connection wire 16 may be arranged to extend from the electrical circuitry 11 inside the housing 3, through the channel 9, and to the inner surface of the enclosure 2. A first end portion of the connection wire 16 may be galvanically connected to the circuitry 11. A second end portion of the connection wire 16, opposite the first end portion, may be galvanically connected to the inner surface of the enclosure 2. The relative radial dimensions of the enclosure 2 and the housing 3 may be such that a radial thickness of the annular space falls below a thickness of the connection wire 16 wherein the connection wire 16 may be sandwiched and press-fit between the enclosure 2 and the housing 3. The connection wire 16 may thus be brought into galvanic contact with enclosure 2 at a fixed position without soldering. Analogously to the discussion above, the interface between the housing 3 and the insulator 4 prevents a leakage of potting material into the space between the housing 3 and the enclosure 2. Thereby, the risk of having potting material, which may present thermal expansion during use of the lamp, interfering with the contact between the connection wire 16 and the enclosure 2 may be reduced. A reliable connection between the connection wire 16 and the enclosure 2 may thus be achieved without soldering, even when potting material is used.
(40) The base design illustrated in
(41) The above described arrangement of the connection wire 16 is applicable also to embodiments not including the connection portion 10. For example, a connection wire may be arranged in a similar manner in the base illustrated in
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(44) As illustrated in
(45) The person skilled in the art realizes that the present invention by no means is limited to the preferred embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims. For example, the housing 3, 3, 23 may be provided with another shape than cylindrical, a housing may present a triangular, a rectangular cross section or more generally a polygonal cross section.
(46) Moreover, in the illustrated embodiments the partition members 7, 8, 27, 28 are provided with a substantially rectangular cross sectional shape. In alternative embodiments the partition members may instead be provided with a triangular shape or more generally a polygonal shape. In some embodiments the insulator and the housing may be provided with a respective circular or annular partition member Annular partition members may simplify assembly of a base since a relative rotation of the housing and the insulator about the axial direction need not be considered for bringing the pieces together Annular partition members may for example be used in applications wherein the torque transfer capacity of the attachment members 6, 6 or contact pins 25a, 25b is considered sufficient. In some embodiments a radially inner surface of an outer annular partition member (of the housing or the insulator) may be provided with one or more axially extending ribs and a radially outer surface of a an inner annular partition member (of the housing or the insulator) may be provided with one or more axially extending ribs, the one or more ribs of the outer and the inner partition members being arranged to engage each other such that a relative rotation the outer partition member and the inner partition member about the axial direction is prevented. Thereby annular partition members may be arranged to transfer a torque between the housing and the insulator.
(47) Furthermore, although the illustrated embodiments have been described with reference to LED light sources the present invention, as defined in the claims, may be used in connection with other types of light sources. For example an electric lamp comprising one or more halogen light sources wherein the electrical circuitry in the housing may comprise circuitry for driving the halogen light source(s); or an electric lamp comprising a fluorescent light source wherein the electrical circuitry may comprise circuitry for starting and driving the fluorescent light source.
(48) Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measured cannot be used to advantage.