Apparatus and method for cutting products
09643332 ยท 2017-05-09
Assignee
Inventors
Cpc classification
B26D1/36
PERFORMING OPERATIONS; TRANSPORTING
B26D5/08
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/148
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T83/04
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D1/40
PERFORMING OPERATIONS; TRANSPORTING
B26D2210/02
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/6473
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B26D1/36
PERFORMING OPERATIONS; TRANSPORTING
B26D5/08
PERFORMING OPERATIONS; TRANSPORTING
B26D7/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Apparatus for cutting products, comprising: a base; a cutting head rotatably fitted to the base; an impeller adapted for rotating concentrically within the cutting head to urge products fed into the cutting head towards the circumference of the cutting head by means of centrifugal force; an impeller drive mechanism for driving the rotation of the impeller at an impeller rotational speed setting the centrifugal force; and a cutting head drive mechanism for driving the rotation of the cutting head at a cutting head rotational speed which is greater than the impeller rotational speed.
Claims
1. An apparatus for cutting products, comprising: a base; a cutting head with at least one cutting element along the circumference of the cutting head for cutting products fed into the cutting head, the cutting head being rotatably fitted to the base with the at least one cutting element oriented to impart cutting action in a first rotational direction; an impeller adapted for rotating concentrically within the cutting head to urge products fed into the cutting head towards the circumference of the cutting head by means of centrifugal force; an impeller drive mechanism including an impeller motor adapted for directly driving the impeller to rotate the impeller in said first rotational direction at an impeller rotational speed which sets the centrifugal force; and a cutting head drive mechanism having a second motor adapted for driving the cutting head to rotate the cutting head in said first rotational direction at a cutting head rotational speed which is a predetermined difference greater than the impeller rotational speed, such that the product is cut by the at least one cutting element at a predetermined cutting velocity; wherein the base comprises a post including an impeller arm carrying the impeller motor with the impeller, and a cutting head arm carrying the cutting head motor with the cutting head, the cutting head arm being movably mounted to the post such that the cutting head can be removed from around the impeller.
2. The apparatus of claim 1, wherein the impeller drive mechanism and the cutting head drive mechanism are provided with controls for controlling the impeller rotational speed and the cutting head rotational speed within respectively a first range and a second range.
3. The apparatus of claim 1, wherein the impeller drive mechanism comprises an impeller drive shaft by which the impeller is driven and the cutting head drive mechanism comprises a cutting head drive shaft by which the cutting head is driven, the cutting head drive shaft being hollow and the impeller drive shaft being rotatably mounted within the cutting head drive shaft.
4. The apparatus of claim 1, wherein the rotation of the impeller inside the cutting head is stabilised by means of a spring-loaded pin on the impeller which fits into a tapered hole in the centre of the cutting head.
5. The apparatus of claim 1, wherein the impeller drive mechanism and the cutting head drive mechanism together comprise a shared motor and a gearbox, adapted for setting the difference between the impeller rotational speed and the cutting head rotational speed.
6. The apparatus of claim 1, wherein the cutting head and the impeller are oriented to rotate around a vertical axis.
7. The apparatus of claim 1, wherein the cutting head and the impeller are oriented to rotate around a horizontal axis.
8. An apparatus for cutting products, comprising: a base; a cutting head with at least one cutting element along the circumference of the cutting head for cutting products fed into the cutting head, the cutting head being rotatably fitted to the base with the at least one cutting element oriented to impart cutting action in a first rotational direction; an impeller adapted for rotating concentrically within the cutting head to urge products fed into the cutting head towards the circumference of the cutting head by means of centrifugal force; an impeller drive mechanism including an impeller motor adapted for directly driving the impeller to rotate the impeller in said first rotational direction at an impeller rotational speed which sets the centrifugal force; and a cutting head drive mechanism having a second motor adapted for driving the cutting head to rotate the cutting head in said first rotational direction at a cutting head rotational speed which is a predetermined difference greater than the impeller rotational speed, such that the product is cut by the at least one cutting element at a predetermined cutting velocity; wherein the cutting head and the impeller are mounted on a tiltable part of the base, in which the rotation axis of the cutting head and the impeller can be tilted to different angles.
9. An apparatus for cutting products, comprising: a base; a cutting head with at least one cutting element along the circumference of the cutting head for cutting products fed into the cutting head, the cutting head being rotatably fitted to the base with the at least one cutting element oriented to impart cutting action in a first rotational direction; an impeller adapted for rotating concentrically within the cutting head to urge products fed into the cutting head towards the circumference of the cutting head by means of centrifugal force; an impeller drive mechanism including an impeller motor adapted for directly driving the impeller to rotate the impeller in said first rotational direction at an impeller rotational speed which sets the centrifugal force; and a cutting head drive mechanism having a second motor adapted for driving the cutting head to rotate the cutting head in said first rotational direction at a cutting head rotational speed which is a predetermined difference greater than the impeller rotational speed, such that the product is cut by the at least one cutting element at a predetermined cutting velocity; wherein the apparatus is configured for cutting potatoes, wherein controls are provided for setting the predetermined difference between the impeller and cutting head rotational speeds such that a cutting velocity below 4.8 m/s is obtained.
10. An apparatus for cutting products, comprising: a base; a cutting head with at least one cutting element along the circumference of the cutting head for cutting products fed into the cutting head, the cutting head being rotatably fitted to the base with the at least one cutting element oriented to impart cutting action in a first rotational direction; an impeller adapted for rotating concentrically within the cutting head to urge products fed into the cutting head towards the circumference of the cutting head by means of centrifugal force; an impeller drive mechanism including an impeller motor adapted for directly driving the impeller to rotate the impeller in said first rotational direction at an impeller rotational speed which sets the centrifugal force; and a cutting head drive mechanism having a second motor adapted for driving the cutting head to rotate the cutting head in said first rotational direction at a cutting head rotational speed which is a predetermined difference greater than the impeller rotational speed, such that the product is cut by the at least one cutting element at a predetermined cutting velocity; wherein the apparatus is configured for cutting potatoes, wherein controls are provided for setting the impeller rotational speed such that the potatoes are cut while experiencing a g-force of 3 to 30 g's.
11. An apparatus for cutting products, comprising: a base; a cutting head with at least one cutting element along the circumference of the cutting head for cutting products fed into the cutting head, the cutting head being rotatably fitted to the base with the at least one cutting element oriented to impart cutting action in a first rotational direction; an impeller adapted for rotating concentrically within the cutting head to urge products fed into the cutting head towards the circumference of the cutting head by means of centrifugal force; an impeller drive mechanism including an impeller motor adapted for directly driving the impeller to rotate the impeller in said first rotational direction at an impeller rotational speed which sets the centrifugal force; and a cutting head drive mechanism having a second motor adapted for driving the cutting head to rotate the cutting head in said first rotational direction at a cutting head rotational speed which is a predetermined difference greater than the impeller rotational speed, such that the product is cut by the at least one cutting element at a predetermined cutting velocity; wherein the apparatus is configured for cutting cheese products, wherein controls are provided for setting the predetermined difference between the impeller and cutting head rotational speeds such that a cutting velocity below 5.5 m/s is obtained.
12. An apparatus for cutting products, comprising: a base; a cutting head with at least one cutting element along the circumference of the cutting head for cutting products fed into the cutting head, the cutting head being rotatably fitted to the base with the at least one cutting element oriented to impart cutting action in a first rotational direction; an impeller adapted for rotating concentrically within the cutting head to urge products fed into the cutting head towards the circumference of the cutting head by means of centrifugal force; an impeller drive mechanism including an impeller motor adapted for directly driving the impeller to rotate the impeller in said first rotational direction at an impeller rotational speed which sets the centrifugal force; and a cutting head drive mechanism having a second motor adapted for driving the cutting head to rotate the cutting head in said first rotational direction at a cutting head rotational speed which is a predetermined difference greater than the impeller rotational speed, such that the product is cut by the at least one cutting element at a predetermined cutting velocity; wherein the apparatus is configured for cutting cheese products, wherein controls are provided for setting the impeller rotational speed such that the cheese products are cut while experiencing a g-force of 3 to 30 g's.
13. An apparatus for cutting products, comprising: a base; a cutting head with at least one cutting element along the circumference of the cutting head for cutting products fed into the cutting head, the cutting head being rotatably fitted to the base with the at least one cutting element oriented to impart cutting action in a first rotational direction; an impeller adapted for rotating concentrically within the cutting head to urge products fed into the cutting head towards the circumference of the cutting head by means of centrifugal force; an impeller drive mechanism including an impeller motor adapted for directly driving the impeller to rotate the impeller in said first rotational direction at an impeller rotational speed which sets the centrifugal force; and a cutting head drive mechanism having a second motor adapted for driving the cutting head to rotate the cutting head in said first rotational direction at a cutting head rotational speed which is a predetermined difference greater than the impeller rotational speed, such that the product is cut by the at least one cutting element at a predetermined cutting velocity; wherein the apparatus is wherein at least one of the impeller drive mechanism and the cutting head drive mechanism is further adapted for driving the impeller or the cutting head, respectively, to make it rotate in a second rotational direction opposite said first rotational direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be further elucidated by means of the following description and the appended figures.
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MODES FOR CARRYING OUT THE INVENTION
(23) The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not necessarily correspond to actual reductions to practice of the invention.
(24) Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. The terms are interchangeable under appropriate circumstances and the embodiments of the invention can operate in other sequences than described or illustrated herein.
(25) Moreover, the terms top, bottom, over, under and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. The terms so used are interchangeable under appropriate circumstances and the embodiments of the invention described herein can operate in other orientations than described or illustrated herein.
(26) Furthermore, the various embodiments, although referred to as preferred are to be construed as exemplary manners in which the invention may be implemented rather than as limiting the scope of the invention.
(27) The term comprising, used in the claims, should not be interpreted as being restricted to the elements or steps listed thereafter; it does not exclude other elements or steps. It needs to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression a device comprising A and B should not be limited to devices consisting only of components A and B, rather with respect to the present invention, the only enumerated components of the device are A and B, and further the claim should be interpreted as including equivalents of those components.
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(29) The cutting apparatus shown in
(30) The base 100 comprises an arm 101, which is rotatably mounted on a post 102, so that the cutting head 200 and impeller 300 can be rotated away from the cutting position for cleaning, maintenance, replacement etc.
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(32) The cutting head 200 is fitted with cutting elements 208, for example blades which make straight cuts in the product, for example to make potato chips. As an alternative, corrugated cutting elements could be fitted in order to make for example crinkle cut potato chips or shreds.
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(34) In further alternatives, cutting stations can be used with cutting edges for milling or comminuting products (e.g. salt, spices) or viscous liquids (e.g. butters, spreads). With these cutting stations, the apparatus can also be used for manufacturing pharmaceutical products like for example ointments.
(35) In further alternatives, cutting stations can be used with grating surfaces for making grated cheese, or with any other cutting elements known to the person skilled in the art. The cutting apparatus of
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(37) The cutting apparatus shown in
(38) The cutting apparatus shown in
(39) The cutting head 600 is in this embodiment an assembly of a top ring 606, cutting stations 607 and a spider support 609 at the bottom. The cutting stations 607 are held between the top ring 606 and the spider support 609 like in the above described embodiment. The spider support 609 is used instead of a full bottom plate in order to save weight. The spider support can be connected to the shaft of the motor 603 by means of notches which are engaged by pins on the shaft. This can be a quick release engagement which can be fixed/loosened by for example turning the spider support 609 over +5/5 with respect to the motor shaft. Of course, the spider support 609 could also be bolted to the motor shaft, or releasably fixed by any other means known to the person skilled in the art.
(40) In this embodiment, the base 110 comprises a vertical post 111 with a fixed top arm 112 on which the impeller motor 503 is mounted with the shaft pointing downwards. The cutting head motor 603 is mounted on the post 111 with the shaft pointing upwards by means of a vertically movable and horizontally rotatable arm 113. In this way, the cutting head 600 can be removed from the impeller 500 for maintenance, replacement, etc. by subsequently moving the arm 113 downwards (
(41) The cutting apparatus shown in
(42) The cutting apparatus shown in
(43) The cutting apparatus shown in
(44) Below, the operation of the cutting apparatus of the invention will be discussed in general by reference to
(45) In the situation of
(46) In the situation of
(47) In the situation of
(48) By way of example, some preferred settings for cutting potatoes are given. Table 1 below shows the relationship between the impeller rotational speed for a 178 mm radius and the centrifugal force experienced by potatoes of different weights. At 260 RPM, the centrifugal acceleration (g-force) is 131.95 m/s.sup.2 (13 g) which corresponds to the centrifugal forces in the second column for the weights given in the first column; at 230 RPM, the centrifugal acceleration (g-force) is 103.26 m/s.sup.2 (10 g) which corresponds to the centrifugal forces in the third column for the weights given in the first column.
(49) TABLE-US-00001 TABLE 1 IMPELLER RPM CENTRIFUGAL CENTRIFUGAL ACCELERATION ACCELERATION 131.95 m/s.sup.2 (13 g) 103.26 m/s.sup.2 (10 g) @ 260 RPM & 178 mm @ 230 RPM & 178 mm POTATO WEIGHT RADIUS RADIUS 0.70 kg 92 N 72 N 0.45 kg 59 N 46 N 0.30 kg 40 N 31 N 0.20 kg 26 N 21 N 0.10 kg 13 N 10 N
(50) It has been found that the impeller rotational speed is preferably controlled such that the g-force experienced by product being cut is in the range of 1 to 50 g's (1 g=9.8 m/s.sup.2), although even higher g-forces may be used, for example in comminuting.
(51) For cutting potatoes, a range of 3 to 30 g's appears to yield the best results.
(52) For cutting potatoes, the cutting velocity is preferably in the range of 0.3 to 4.8 m/s, more preferably in the lower half of this range.
(53) For cutting or shredding cheese products, also a range of 3 to 30 g's appears to yield the best results.
(54) For cutting or shredding cheese products, the cutting velocity is preferably in the range of 0.3 to 5.5 m/s.
(55) Importantly, with the apparatus and method of the invention, the centrifugal force can be reduced with respect to the prior art with a stationary cutting head. In such prior art apparatuses, when cutting cheese products the impeller is rotated at a relatively high speed (e.g. 400 RPM) in order to obtain the desired cutting velocity, but at such speeds the cheese products may be undesirably compressed against the interior of the cutting head. So in order to obtain a good quality of cutting, the cheese product needed to be cooled to a temperature of 4 C. to harden the product and avoid compression. With the apparatus of the invention, the centrifugal force can be reduced and the cutting velocity set independently therefrom, so that the cutting operation can occur at higher temperatures, i.e. temperatures of 3 C. or above, e.g. at 10 C., reducing the extent of cooling needed prior to cutting.
(56) Examples of other products which can be cut in a more advantageous way with the apparatus and method of the invention are nut products, e.g. almonds, peanuts (e.g. to manufacture peanut butter) or other nuts; root products, e.g. ginger, garlic, or other; and also other products such as e.g. orange peel.
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(58) In further embodiments (not shown), the impeller drive shaft could also be made hollow, for example for accommodating a large bolt with which the impeller is fixed to the impeller drive shaft, or for connecting a liquid supply and supplying a liquid (e.g. water) to the cutting head from the bottom side through the impeller drive shaft, or both, in which case the bolt would also be hollow.