High performance hydrophobic solvent, carbon dioxide capture
09643123 ยท 2017-05-09
Assignee
Inventors
Cpc classification
B01D53/1493
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D2252/502
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Methods and compositions useful, for example, for physical solvent carbon capture. A method comprising: contacting at least one first composition comprising carbon dioxide with at least one second composition to at least partially dissolve the carbon dioxide of the first composition in the second composition, wherein the second composition comprises at least one siloxane compound which is covalently modified with at least one non-siloxane group comprising at least one heteroatom. Polydimethylsiloxane (PDMS) materials and ethylene-glycol based materials have high carbon dioxide solubility but suffer from various problems. PDMS is hydrophobic but suffers from low selectivity. Ethylene-glycol based systems have good solubility and selectivity, but suffer from high affinity to water. Solvents were developed which keep the desired combinations of properties, and result in a simplified, overall process for carbon dioxide removal from a mixed gas stream.
Claims
1. A method comprising: contacting at least one first composition comprising carbon dioxide with at least one second composition to at least partially dissolve the carbon dioxide of the first composition in the second composition, wherein the second composition comprises at least one siloxane compound which is covalently modified with at least one non-siloxane group comprising at least one heteroatom.
2. The method of claim 1, wherein the heteroatom is nitrogen or oxygen.
3. The method of claim 1, wherein the heteroatom is oxygen.
4. The method of claim 1, wherein the non-siloxane group comprising at least one heteroatom comprises an alkyleneoxy group, an amino group, an ester group, or a ketone group.
5. The method of claim 1, wherein the non-siloxane group comprising at least one heteroatom comprises an alkyleneoxy group.
6. The method of claim 1, wherein the compound has 3 or 4 Si atoms.
7. The method of claim 1, wherein the compound has a molecular weight of 500 g/mol or less.
8. The method of claim 1, wherein the compound is a liquid or oil when pure at 25 C.
9. The method of claim 1, wherein the siloxane compound is represented by:
(A).sub.x-(B).sub.y wherein A is a group comprising the siloxane moiety, and B is the non-siloxane group comprising the heteroatom, and A and B are covalently linked, and the values x and y, independently of each other, are integers, 1-10.
10. The method of claim 1, wherein the siloxane compound is represented by (A).sub.x-(B).sub.y-(A).sub.x, wherein B is the non-siloxane moiety and A is a siloxane moiety and y is 1 and x is 1.
11. The method of claim 1, wherein the siloxane compound is represented by:
TSM-Si(R.sub.4)(R.sub.5)-TSM wherein each TSM is independently a terminal siloxane moiety, wherein the TSM is represented by the monovalent group represented by R.sub.1R.sub.2R.sub.3SiO wherein R.sub.1, R.sub.2, R.sub.3 are monovalent alkyl moieties such as a C.sub.1-C.sub.10 moiety such as methyl or ethyl; and wherein R.sub.4 also is a monovalent alkyl moiety such as a C.sub.1-C.sub.10 moiety such as methyl or ethyl; and R.sub.5 is the non-siloxane group comprising the heteroatom such as oxygen or nitrogen.
12. The method of claim 1, wherein the first composition further comprises hydrogen and water, and the water is present in the first composition in a saturation amount.
13. The method of claim 1, wherein the contacting step is carried out at a temperature of about 0 C. to about 90 C.
14. The method of claim 1, wherein after the contacting step, the second composition with its dissolved carbon dioxide is subjected to one or more carbon dioxide removal steps to form a third composition which is further contacted with a first composition comprising carbon dioxide.
15. A method comprising: capturing carbon dioxide with use of a physical solvent of an ethylene oxide modified polydimethylsiloxane compound.
16. A method comprising capturing carbon dioxide by contacting a composition with a gaseous composition, wherein the composition comprises at least one siloxane compound which is covalently modified with at least one non-siloxane group comprising at least one heteroatom, wherein the compound has a molecular weight of 500 g/mol or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
Introduction
(17) Priority U.S. provisional application 61/961,967 filed Oct. 28, 2013 is hereby incorporated by reference in its entirety for all purposes including figures, tables, and working examples.
(18) References cited herein are listed hereinbelow.
(19) The open transition term comprising is broader than and includes also embodiments for partially closed transition term consisting essentially of and closed term consisting of as interpreted by the US PTO and the courts.
(20) For purposes herein, the alkyl moieties noted herein can be linear or cyclic alkyl groups. They can be monovalent or bivalent or trivalent. They can be optionally substituted as known in the art.
(21) One lead aspect provides for a method comprising: contacting at least one first composition comprising carbon dioxide with at least one second composition to at least partially dissolve the carbon dioxide of the first composition in the second composition, wherein the second composition comprises at least one siloxane compound which is covalently modified with at least one non-siloxane group comprising at least one heteroatom.
(22) The elements of this lead aspect are described in more detail hereinafter.
(23) One particularly preferred aspect is a method comprising: capturing carbon dioxide with use of a physical solvent of an ethylene oxide modified polydimethylsiloxane compound.
First Composition
(24) The first composition is contacted with the second composition, and the first composition comprises carbon dioxide. The first composition can comprise many components, including gaseous components, but typically will comprise carbon dioxide and hydrogen, or carbon dioxide, hydrogen, and water. Other components which can be present include, for example, carbon monoxide, COS, and hydrogen sulfide. In many situations, the goal will be to separate carbon dioxide from another component such as hydrogen. In many situations, advantages can be obtained when water is allowed to be present, or steps are not taken to remove water. The first composition can be saturated with water, including water vapor. The amount of water is not particularly limited, but in many cases will be saturated at the particular temperature of the first composition. The saturation amount, as known in the art, can be adapted for the particular temperature and pressure.
(25) In some embodiments, the mole percent of carbon dioxide is about 10% to about 60%, or about 20% to about 50%, or about 25% to about 35%.
(26) In some embodiments, the mole percent of hydrogen can be about 10% to about 70%, or about 20% to about 60%, or about 30% to about 50%.
(27) In some embodiments, the mole percent of carbon dioxide can be about 5% to about 50%, or about 10% to about 40%, or about 15% to about 30%.
(28) The combined mole percent of carbon dioxide and hydrogen in the first composition can be, for example, about 50% to about 90%, or about 60% to about 85%, or about 70% to about 80%.
(29) The combined mole percent of carbon dioxide, hydrogen, and water in the first composition can be, for example, about 80% to about 99%, or about 90% to about 98%, or about 95% to about 98%.
(30) The first composition can be part of a capture process for carbon dioxide, including both pre-combustion and post-combustion capture. Post-combustion processes can include flue gas. The first composition can be part of an IGCC plan. The first composition also can be part of a water gas shift reaction including the post-WGSR stream.
(31) Another parameter for the first composition is pressure and partial pressure. In some examples, low carbon dioxide partial pressures can be present such as, for example, about 0.01 MPa to about 0.015 MPa. In some examples, relatively high carbon dioxide partial pressures can be present such as, for example, 0.1 MPa to 50 MPa, or 0.1 MPa to 10 MPa.
(32) Another parameter for the first composition is temperature. The temperature can vary throughout the processing but can be, for example, at the contacting step 0 C. to 90 C., or 10 C. to 90 C., or 40 C. to 90 C., or 40 C. to 80 C. One can adapt the temperature to achieve the best balance of conditions including selectivity.
Second Composition
(33) The second composition, which is contacted with the first composition so that at least some of the carbon dioxide of the first composition is dissolved in the second composition, comprises at least one siloxane compound which is covalently modified with at least one non-siloxane group comprising at least one heteroatom.
(34) Siloxane compounds are known in the art and, generally, are compounds which comprise or are based on the single moiety or repeat moiety [OSiR.sub.1R.sub.2] as known in the art. They can be low molecular weight compounds or oligomers, for example. Siloxane compounds which are modified with heteroatom groups are known in the art. See, for example, U.S. Pat. No. 5,968,872; JP 2013064082; and WO 2013/045424.
(35) In one embodiment, the heteroatom is nitrogen or oxygen. In one embodiment, the heteroatom is oxygen. In one embodiment, the non-siloxane group comprising at least one heteroatom comprises an alkyleneoxy group, an amino group, an ester group, or a ketone group. In one embodiment, the non-siloxane group comprising at least one heteroatom comprises an alkyleneoxy group. In one embodiment, the non-siloxane group comprising at least one heteroatom comprises an ethyleneoxy group, a propyleneoxy group, or a butyleneoxy group.
(36) In one embodiment, the siloxane compound has two to twelve Si atoms, wherein in another embodiment, the compound has three to six Si atoms, and in another embodiment, the compound has three or four Si atoms, and in another embodiment, the compound has three Si atoms.
(37) In one embodiment, the siloxane compound has a molecular weight of 2,000 or less, or 1,000 or less, or 500 g/mol or less. The siloxane compound can have a molecular weight of at least 200 g/mol, or at least 250 g/mol, or at least 300 g/mol. One can adapt the molecular weight to provide the best combination of properties including vapor pressure and viscosity.
(38) In one embodiment, the compound is a liquid or oil when pure at 25 C. The compound is not a solid at 25 C. in this embodiment. Preferably, for some embodiments, the vapor pressure of the compound is as low as possible.
(39) In some embodiments, the siloxane compound can be represented by the following formula:
(A).sub.x-(B).sub.y
wherein A is a group comprising the siloxane moiety, and B is a non-siloxane group comprising the heteroatom, and A and B are covalently linked. The values x and y are integers, independently of each other, so that the compound can be represented as, for example, (A).sub.1-(B).sub.1, or just (A)-(B). The values of x and y can be, for example, independently of each other integers of 1-10, or 1-5, or 1-3, or just 1. For example, in one embodiment, A is a monovalent moiety (CH.sub.3).sub.3SiOSi(CH.sub.3)OSi(CH.sub.3).sub.3, wherein the interior Si atom links to the B group which is the non-siloxane group comprising the heteroatom. Herein, x can be 1 and y can be 1. In some embodiments, the B moiety links to the A moiety via a propylene bridging or linking group, CH.sub.2CH.sub.2CH.sub.2.
(40) In some embodiments, the siloxane compound can also be represented by, for example, (A).sub.x-(B).sub.y-(A).sub.x, wherein B is the non-siloxane moiety comprising the heteroatom and A is a siloxane moiety, and y is 1 and x is 1. For example, the B group can be bivalent and the two A groups can be each monovalent. In some embodiments, the A groups independently of each other have three or more Si atoms. In one embodiment, the A groups have only three Si atoms. In some embodiments, again, the B moiety links to the A moiety via a propylene bridging or linking group, CH.sub.2CH.sub.2CH.sub.2.
(41) In some embodiments, the siloxane compound also can comprise a terminal siloxane moiety (TSM) wherein the TSM is represented by the monovalent group, as known in the art, R.sub.1R.sub.2R.sub.3SiO. The R moieties R.sub.1R.sub.2R.sub.3 here are typically non-reactive monovalent alkyl moieties such as a C.sub.1-C.sub.10 moiety such as methyl or ethyl. A preferred TSM is (CH.sub.3).sub.3SiO.
(42) In some embodiments, the siloxane compound can be, for example, further represented by:
TSM-Si(R.sub.4)(R.sub.5)-TSM
wherein R.sub.4 is similar to R.sub.1-R.sub.3 noted above and is a monovalent alkyl group such as a C.sub.1-C.sub.10 moiety such as methyl or ethyl; and R.sub.5 is the non-siloxane group comprising the heteroatom such as oxygen or nitrogen. In some embodiments, the R.sub.5 moiety links to the Si moiety via a propylene bridging or linking group, CH.sub.2CH.sub.2CH.sub.2.
(43) In some embodiments, the siloxane compound can be, for example, further represented by:
TSM-[Si(R.sub.1)(R.sub.2)O]Si(R.sub.4)(R.sub.5)O[Si(R.sub.1)(R.sub.2)]-TSM
wherein R.sub.1, R.sub.2, and R.sub.4 are similar to R.sub.1-R.sub.3 noted above and are each a monovalent alkyl group such as a C.sub.1-C.sub.10 moiety such as methyl or ethyl; and R.sub.5 is the non-siloxane group comprising the heteroatom such as oxygen or nitrogen. In some embodiments, the R.sub.5 moiety links to the Si moiety via a propylene bridging or linking group, CH.sub.2CH.sub.2CH.sub.2.
(44) In some embodiments, the siloxane compound is represented by:
[(CH.sub.3).sub.3SiO].sub.2(CH.sub.3)SiB
wherein B is a non-siloxane group comprising at least one ethyleneoxy or propyleneoxy moiety. In one embodiment, B comprises at least two ethyleneoxy or propyleneoxy moieties, or B comprises at least three ethyleneoxy or propyleneoxy moieties, or B comprises at least four ethyleneoxy or propyleneoxy moieties. In some embodiments, B comprises ten or fewer ethyleneoxy or propyleneoxy moieties, or B comprises five or fewer ethyleneoxy or propyleneoxy moieties. In some embodiments, the B moiety links to the siloxane moiety via a propylene bridging or linking group, CH.sub.2CH.sub.2CH.sub.2.
(45) In one embodiment, the siloxane compound does not include bivalent OSiMe.sub.2- moieties.
(46) In one embodiment, the siloxane compound is not a compound described in U.S. Pat. No. 5,968,872; and not a compound as described in WO 2013/045424; and not a compound as described in JP 2013/064082
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(48) For the second composition, mixtures of two or more siloxane compounds can be used.
(49) The siloxane compound can be included in a composition comprising one or more ingredients or additional solvents which are not according to the embodiments described herein including additives.
(50) The covalently modified siloxane compound also can be described by its properties. For example, one important property of the solvent compound of the second composition is viscosity. Suitable viscosity can provide for good mass transfer and quick uptake of gas in the solvent. Viscosity can vary with the temperature, but at or near 25 C., for example, viscosity can be less than 50 mPa.Math.s. For example, Table 1 in the working examples provides viscosity data at 22.9 C., including thermal stability data. The viscosity can be, for example, about 0.1 mPa.Math.s to about 100 mPa.Math.s, or about 0.5 mPa.Math.s to about 25 mP.Math.s, or about 0.5 mPa.Math.s to about 10 mP.Math.s, or about 1 mPa.Math.s to about 5 mP.Math.s. Experimental error can be, for example, 0.02 mP.Math.s. Lower viscosity is useful for ease of transport and pumping.
(51) Another important property is quick uptake of the extracted gas into the compound.
(52) Another important property is reduced amounts of water absorption. The compound should be hydrophobic. The absorbed water content should be, for example, about 1 wt. % or less, or about 0.1 wt. % or less.
(53) Another important property of the solvent compound of the second composition is thermal stability, including stability at temperatures over 100 C., including at or over 120 C. Thermal stability can be examined by different methods including, for example, thermal gravimetric analysis (TGA) or effect of temperature on a property such as viscosity. In a TGA test, the stability can be, for example, at least 150 C., or at least 200 C. There is no particular upper limit, but thermal stability can be up to 300 C., for example. A rapid drop off in weight can be observed at or around the stability temperature.
(54) The solvent compound of the second composition can also have a melting temperature as shown in a thermal method like differential scanning calorimetry (DSC) which is, for example, less than 25 C., or less than 0 C., or less than 25 C., or less than 50 C. There is no particular lower limit on melting temperature, but melting temperature can be, for example, greater than 100 C.
(55) Other properties include, for example, vapor pressure, heat capacity, density, surface tension, and thermal conductivity. In addition, solubility properties and selectivity against the solubility of different gas mixtures are also important.
(56) Preferably, the second composition has as its major component the modified siloxane compound. For example, the amount of the modified siloxane compound in the second composition can be, for example, at least 70 wt. %, or at least 80 wt. %, or at least 90 wt. %, or at least 95 wt. % with respect to the entire second composition.
Contacting Step
(57) The first and second compositions are brought together in a contacting step. The temperature and pressure of the first composition, the temperature and pressure of the second composition, and the temperature and pressure of the contacting step can be adapted for the process.
(58) A variety of container, absorber, or tower devices as known in the art can be used for the contacting step. The size and shape, for example, can be varied. The container can have one or more input ports and one or more exit ports. For example, the contacting step can be carried out in an absorption column. In the contacting step, a gas such as the first composition can be passed through a liquid composition such as the second composition. One can adapt the parameters to achieve a desired percentage of carbon dioxide capture such as, for example, at least 70%, or at least 80%, or at least 90% carbon dioxide capture. Recycling can be carried out where solvent is looped back into a reactor for further processing. In one embodiment, after the contacting step, the second composition with its dissolved carbon dioxide is subjected to one or more carbon dioxide removal steps to form a third composition which is further contacted with a first composition comprising carbon dioxide.
(59) Other known processing steps can be carried out. For example, filtering can be carried out. As known in the art, pumps, coolers, and heaters can be used.
(60) The contacting step can be part of a larger process flow with other steps both before and after the contacting step. For example, membrane separation steps can also be carried out as part of the larger process. For example, PBI membranes can be used.
(61) The contacting step can be also part of a larger process in which sulfur components, including hydrogen sulfide, are removed.
(62) In one preferred embodiment, the step of eliminating or reducing water water content in the first composition is eliminated in a larger process flow. This can avoid reducing the temperature of the gas stream which provides for savings in capital and energy costs.
(63) After at least partial dissolution of the carbon dioxide in the second composition comprising at least one siloxane compound which is covalently modified with at least one non-siloxane group comprising at least one heteroatom, the siloxane compound can be separated from the carbon dioxide and recycled.
(64) In a preferred embodiment, the contacting step is part of a carbon capture process. For example, an IGCC plant and carbon capture are described in, for example, Field et al., Ind. Eng. Chem. Res., 2011, 50 (19), p. 11306-11312. See also, for example, National Energy Technology Laboratory (NETL) report Cost and Performance Baseline for Fossil Energy Plants: Bituminous Coal and Natural Gas to Electricity Final Report; U.S. Department of Energy, Office of Fossil Energy, NETL, DOE/NETL-2010/1397, 2010. As known in the art, pre-combustion capture processes and compression cycles can be carried out.
(65) Continuous or batch processing can be carried out.
(66) The contacting step results in at least partial dissolution of the carbon dioxide of the first composition in the second composition.
Methods of Making Compounds and Compositions
(67) Methods known in the art can be used to make the organosilicon compounds including the modified siloxane compound including as illustrated in the working examples and
(68) The hydrosilylation reaction, also called hydrosilation reaction, can be used. See, for example, Hydrosilylation, A Comprehensive Review on Recent Advances B. Marciniec (ed.), Advances in Silicon Science, Springer Science, 2009. See, also, March's Advanced Organic Chemistry, 6.sup.th Ed., 2007, including pages 1086-1088. Generally, hydrosilylation describes the addition of SiH bonds across unsaturated bonds. In many embodiments, the reaction is conducted catalytically and usually the substrates are unsaturated organic compounds. Alkenes and alkynes give alkyl and vinyl silanes; aldehydes and ketones give silyl ethers. Herein, the hydrosilation can be adapted to provide the claimed and described compounds.
(69) As known in the art, dehydration reactions can also be used to prepare the siloxane compounds.
Embodiment for Prevention of Misting
(70) In some embodiments, it is desired to reduce or eliminate misting, aerosol formation, and/or foaming. Hence, a variety of additives can be used including additives which change surface tension such as surfactants. In addition, in some cases, anti-foaming agents or defoamers can be added. Known anti-foaming agents and defoamers can be used including, for example, oil-based, powder, water-based, silicone-based, ethyleneoxy/propyleneoxy-based and alkyl polyacrylates. In particular, commonly used agents which can be used include, for example, insoluble oils, polydimethylsiloxanes and other silicones, certain alcohols, stearates and glycols. The amount of the anti-foaming agent can be, for example, amounts known to those skilled in the art.
(71) In other embodiments, however, foaming may be desired.
Methods of Using Compounds and Compositions
(72) Capturing carbon dioxide is one use or method of use. Other uses and methods of uses include, for example, reaction media for water sensitive reactions, extraction of metals from aqueous materials, heat transfer fluid, solvent for natural gas sweetening, surfactant for variety of applications, lubricating fluids, and solvent media to disperse nanoparticles.
(73) Additional uses and methods of uses include, for example, oil and natural gas applications where carbon dioxide and sulfur dioxide needs to be removed, metal extractions, and replacement for current electrolytes in battery applications.
(74) The compounds and compositions can be also used in biomedical applications.
Working Examples
(75) Additional embodiments are provided in the following non-limiting working examples and further descriptions from the working examples.
(76) In two embodiments, hybrid PDMS-triethyleneglycol (TEG) and PDMS-Tetraethyleneglycol (T4EG) solvents were synthesized (
(77) The hybrid PDMS-TEG solvent was tested for CO.sub.2 and H.sub.2 solubility at various temperatures.
(78) It is also desired that the solvent not dissolve large amounts of H.sub.2 such that all of the H.sub.2 pass into the combustion chamber. Unlike the solubility of CO.sub.2, where the solubility of CO.sub.2 goes down as the temperature goes up, the solubility of H.sub.2 increases as the temperature increases (
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(80) It is important to note that solubility of CO.sub.2 gets lower as the temperature increases, while the solubility of H.sub.2 increases. However, the solubility of CO.sub.2 is about three orders of magnitude larger than the solubility of H.sub.2 at 25 C. and two orders of magnitude larger at 120 C. The hybrid PDMS-TEG solvent is better solvent than PDMS and compares well with PEGDME without the issue of water solubility (
(81) Additionally, isotherms of CO.sub.2/H.sub.2 binary mixture were measured. Isotherms of CO.sub.2 in an equal molar CO.sub.2/H.sub.2 mixture in PDMS-50 at 25 C., 40 C. and 120 C. are shown in
(82) Isotherms of H.sub.2 in an equal molar CO.sub.2/H.sub.2 mixture in PDMS-50 at 25 C. and 120 C. were shown in
(83) Isotherms of CO.sub.2 in an equal molar CO.sub.2/H.sub.2 mixture in the hybrid PDMS solvent at 25 C., 40 C. and 100 C. were shown in
(84) Isotherms of H.sub.2 in an equal molar CO.sub.2/H.sub.2 mixture in hybrid-PDMS at 25 C., 40 C. and 100 C. were shown in
(85) Viscosities of fresh and spent PDMS-50 and hybrid-PDMS solvents were measured, as shown in Table 1. Both spent solvents were collected after CO.sub.2/H.sub.2 absorption test up at a temperature to 120 C. There was no significant change in viscosity of solvent after exposed to fuel gas at near pre-combustion carbon capture conditions, indicating excellent thermal stability of solvents. Furthermore, the viscosity of the hybrid solvent is good for mass transfer and quick uptake of gas in the solvent.
(86) TABLE-US-00001 TABLE 1 Viscosities of fresh and spent PDMS-50 and hybrid-PDMS solvents Viscosity, mPa .Math. s @22.9 C. Solvent Fresh Spent PDMS-50 57.4 0.2 56.7 0.1 Hybrid- PDMS 2.96 0.02 3.12 0.03 PDMS- triethyleneglycol (TEG), Hybrid- PDMS 3.36 0.02 3.54 0.02 PDMS- tetraethyleneglycol
(87) Thermal characterization, illustrated in
(88) In addition, melting temperature was measured for the hybrid PDMS solvent compound. A standard DSC run with a heating and cooling rate of 10 C./minute was conducted from 100 C. to 100 C. with four heating cycles to ensure repeatability of the results. From the third and fourth heating curves, the DSC data indicates that there is a crystallization peak with a peak maximum at 90 C. and a melting peak with a peak maximum at 72 C. during the heating cycle of the DSC run.
(89) Example applications of this hydrophobic solvent system include, but are not limited to, CO.sub.2 capture, extraction technologies for metals from aqueous solvents, heat transfer fluid applications, surfactants, electrolyte for batteries, and nanoparticle dispersion applications. The hydrophobic hybrid solvent systems have been demonstrated and described in accordance with several examples, which are intended to be illustrative in all aspects rather than restrictive. Thus, the present invention is capable of many variations in detailed implementation, which may be derived from the description contained herein by a person of ordinary skill in the art.
(90) Experimental Methods
(91) CO.sub.2 and H.sub.2 Solubility
(92) All phase behavior measurements of each binary system were carried out in an invertible, high pressure, variable-volume, windowed, agitated, view cell (Schlumberger). The stainless steel cell had 8 high, 1.5 wide, 0.5 thick pressure-retaining borosilicate windows on opposing sides of the vessel. The cell, which is rated to 69 MPa at 180 C., housed a thick-walled Pyrex tube (1.25 ID, 1.75 OD, 8.000 length, Schlumberger Ltd.) with polished ends that contains a floating piston and has a working (sample) volume of up to 100 mL. A transparent overburden fluid (e.g. water, silicone oil) resided beneath the floating piston and around the piston; therefore the wall of the tube was not subject to a differential pressure. The piston retained a Buna-N O-ring that maintained a seal between the sample volume above the piston and the overburden fluid below the piston. An about 0.05 MPa pressure drop was required to move the piston. Larger O-rings were seated above and below the polished ends of the Pyrex tube.
(93) The solubility of CO.sub.2 and H.sub.2 in the solvents was determined using standard non-sampling techniques for bubble point detection described in detail for CO.sub.2 bubble points elsewhere (Miller et al. 2009, Miller et al. 2010). In all cases, a single phase mixture of known overall composition was very slowly expanded until a single, persistent bubble was observed in equilibrium with the liquid phase. The bubble point data were determined at 298K, 313K, 353K and 393K at CO.sub.2 mass fractions ranging between 0.04 and 0.25 or H.sub.2 mass fractions ranging between 0.00005 and 0.00025 (50 to 250 ppm). The high pressure apparatus was housed in an air bath environmental chamber (Cincinnati Sub Zero Products Inc.) capable of controlling the temperature between 253 K and 453 K, as measured with a type K thermocouple to an accuracy of 0.2 K. In a typical experiment for a CO.sub.2 bubble point, 30 g of solvent was loaded gravimetrically from a syringe into the Pyrex tube on top of the piston. The tube, piston and solvent were then placed in the top opening of the view cell. The steel end cap of the view cell, which also contained the mixer and the port for the venting or addition of gas into the sample volume, was then bolted to the top of the vessel. A computer-controlled positive displacement (PD) pump (Schlumberger) was used to displace the overburden fluid into the bottom of the view cell below the piston, thereby displacing the piston and the solvent upward and decreasing the gas-filled volume above the solvent. This process was halted when nearly all of the gas has been displaced from the sample volume. The cell was then isolated by closing a valve on top of the cell, and the solvent is then compressed to about 10 MPa using the overburden fluid PD pump. Liquid CO.sub.2 at ambient temperature was then compressed to the same pressure in a second PD pump. Tubing carried the CO.sub.2 from the pump to the other side of the valve that retained the solvent within the sample volume of the cell. The valve was then quickly opened and the CO.sub.2 pump was advanced as the overburden fluid pump was retracted at the same volumetric rate. This allowed for the well-controlled addition of CO.sub.2 into the sample volume. When the desired volume of CO.sub.2 had been introduced to the sample volume, both pumps were turned off and the valve on top of the cell was closed. By recording the initial and final volume of CO.sub.2 in the finely calibrated PD pump (0.01 mL), and the initial and final temperature and pressure of the CO.sub.2, an equation of state (NIST 2011) could be used to determine the amount of CO.sub.2 displaced into the sample volume. The cell could then be heated to the desired temperature and the sample volume, which contained known amounts of solvent and CO.sub.2, was then compressed via the slow addition of overburden fluid to the bottom of the cell. As the pressure was increased to 14 MPa, the CO.sub.2 and solvent(s) were mixed with the magnetically driven slotted fin impeller until a single, clear, homogeneous liquid phase (L) or fluid phase (F) was achieved. The sample volume was then very slowly expanded at constant temperature until a bubble point was observed. Pressure was determined from a certified Heise gage (14 MPa0.03 MPa) that measured the pressure of the overburden fluid. Bubble point measurements were repeated five times and average value was reported as the bubble point.
(94) Because the (mass) solubility of hydrogen in these solvents was significantly less than of CO.sub.2 in the pressure range of interest, it was not possible to accurately add very small amounts of dense H.sub.2 to the cell using the same technique. Therefore the method of charging H.sub.2 involved loading the Pyrex tube and solvent into the cell and then flushing the space above the liquid solvent with low pressure H.sub.2 in order to displace the air from the sample volume. The gas and liquid were not mixed during this process in order to reduce the dissolution of H.sub.2 in the solvent during this process. The flow of hydrogen was then stopped and the sample volume, which contained the solvent and H.sub.2 at atmospheric pressure, was isolated. The volume of H.sub.2 was determined as the product of the height of the sample volume above the liquid (as measured with a cathetometer) and the circular cross-sectional area of the tube. The mass of H.sub.2 in the sample volume was calculated as the product of gas volume and H.sub.2 density (NIST 2011); the amount of H.sub.2 that may have dissolved in the solvent at 0.1 MPa during the introduction of H.sub.2 was assumed to be negligible. The H.sub.2-solvent mixture was then compressed and stirred until a single phase was attained.
(95) Measurement of Isotherms of Binary Mixture
(96) The isotherms of CO.sub.2/H.sub.2 binary mixture were measured in a closed 1 liter stainless steel stirred tank reactor (Autoclave Engineer, PA) using the dynamic pressure-step method (Zieverink, 2006). In a typical experiment, 300 mL of solvent was added to reactor. Before the measurement, solvent was degassed for 1 hour under vacuum. At a set temperature, pure CO.sub.2 was quickly fed into reactor from a high pressure CO.sub.2 reservoir to a certain pressure point. After a few seconds for gas phase reached equilibrium, the mixer was turn on. The pressure decayed along with the time until it reached the equilibrium. Then, pure H.sub.2 was fed into reactor from a high pressure H.sub.2 reservoir to a pressure with equal molar ratio of H.sub.2 and CO.sub.2. Given the fact that H.sub.2 is a weaker absorbate compared to CO.sub.2, it is fair to assume that the small pressure drop was due to the absorption of H.sub.2 only. The same procedure was repeated for different partial pressure of CO.sub.2 and H.sub.2 at the same temperature, to give isotherms of CO.sub.2 and H.sub.2 in solvents.
Photograph of Phase Separation: FIG. 16
(97) The phase separation properties were also evaluated and captured with photography. In
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